Part 7

In theory, we ought to prevent the waste of butter and caseous matter altogether; but in practice, there is always a little loss of butter, and there are certain albuminous ingredients, called by the Germans _ziega_, which rennet will not coagulate. There is, of course, no means of saving this. The sugar we cannot and do not want to save in the cheese. If retained, it would be injurious and probably spoil the cheese, as the lactic acid in the small amount of sugar retained in the water is all that we can well manage. But all matter coagulable by rennet, all the butter, and all the ash, we ought to retain; and we cannot really call ourselves scientific cheese makers until we can do this. When accomplished, a greater weight of cheese will be the result.

There is no avoiding the acid resulting from the small amount of sugar retained in the curd; but, having expelled sufficient whey, if we keep the curd warm enough, and hold it in the vat or the sink long enough, the lactic acid will come on and we shall get rid of the bad results of putting a curd to press sweet. This acidity is absolutely necessary with the generality of curing rooms. But with low and steady temperature in the curing room, we can do about as we please.

RENNET.

Our recent observations more than ever convince us of the importance of good rennet in cheese making. Great evils and losses result from the use of bad rennet; and the great trouble is that many cheese makers do not know when rennet is bad. There is not only the evil of diseased and tainted rennets, to begin with, but the preparation from good rennets is often spoiled in the preparing. Frequently, in hot weather, they are allowed to taint while soaking; and when the liquid is prepared sweet, it is often allowed to ferment and taint for want of sufficient salt and from exposure in a high temperature.

SOAKING IN WHEY.

Soaking in whey, containing all its taints and impurities, is the source of a vast amount of foul rennet and off-flavored cheese. If whey is used, it should be boiled to kill taints and precipitate, as far as possible, the solids remaining in it. But, do the best that can be done with it, and still whey is objectionable for soaking rennets, because of the acid that develops in it from the presence of sugar. This acid neutralizes a corresponding amount of rennet and helps to impoverish the cheese. Indeed, if carried far enough before the curd is removed from it, the finer flavoring oils are cut by it, the phosphates are dissolved, and these pass out with the whey, leaving the cheese but little better than an indigestible mass. If the acid adds solidity to the cheese, it does it by removing from it valuable ingredients.

TAINTED RENNET.

Frequently, we have encountered rennet preparations that were not only very sour, but also tainted and having a strong smell of carrion. Nothing but huffy, porous, stinking and rotten cheese can result from the use of such rennet preparation. Yet it is used, and the result is attributed to bad milk, or to the presence of some inscrutable taint or ferment, so prone are mankind to attribute effects to wrong causes. It has been to us unaccountable that cheese makers should use such horrid broth as we have seen them use, if they have any sense of smell whatever, and utterly astonishing that they should expect good cheese to be made from using it. With good milk, the cheese may appear fairly good for several days--especially if put to curing at a low temperature. But sooner or later, the taint must make its appearance. Possibly, it may not show ten days from the hoops, but the cheese can never become a mellow mass without also becoming a stinking one. It will soon be ripe and soon rotten.

CURING RENNETS.

It is usually understood that rennets are calves' stomachs salted and dried, or otherwise prepared; but it is not so certain that all the rennets in market are of this kind. The stomachs of the young of all milk-eating animals may be used for curding milk. We are not so sure but that among "Bavarian" rennets we get the stomachs of the young of every animal known under the sun. They are of all sizes and all degrees of strength, but are generally liked by those who use them. They are cured by tying the two ends, and blowing the rennets up, like bladders. A better way, we think, is to rub them well with pure dairy salt, stretch them on a hoop or crotched stick, and hang them in a cool dry place. Some simply fill them with salt, tie them, and hang them up to dry. A great objection to this is, that the salt is likely to draw moisture from the atmosphere, and in wet weather the rennets are liable to drip and thus lose strength. Salting rennets down in a barrel, as we do meat, is considered objectionable--for what reason, we know not. The writer had excellent "luck," one season, with rennets preserved in this way. In whatever way preserved, rennets should, by all means, be kept cool. Heat is found to be very injurious, while cold--even freezing and thawing--appears advantageous. Possibly because the freezing and thawing loosen the fiber and set the rennet spores free.

AGE AN ADVANTAGE.

No rennets less than a year old should be used, if it can possibly be avoided. The old rennets, other things being equal, are stronger and make a firmer curd than new ones. Any one who has experimented with both will always aim to have a supply of good old rennets on hand.

SAVING RENNETS.

In saving rennets, great care should be taken to have them right. The fourth stomach of the calf is what is saved. Cut it from the adjoining stomach, at the point of junction, and do not leave a piece of intestine on the other end, but cut close to the opening of the rennet. Remove straws and dirt of all kinds carefully, but be sure to not rub off the delicate lining of the stomach, which is the digestive or coagulative part and very much inclined to adhere to your hands, especially if they are dry. Do not try to rinse off anything more than the loose dirt, and that without rubbing, for you cannot rub without waste. What is better, avoid having dirt or any thing else in the stomach to remove. This you can do by letting the calf go sixteen or eighteen hours without eating, and placed where it can get hold of nothing to swallow before killing. Say, feed it at night and slay it the next day about noon. The stomach will then be empty and clean and well stored with pepsin for the digestion of the next meal. This secretion, is just what you want. The rennet is best when the calf is six or eight days old. But, in any case, digestion should be well established before killing. If the calf should go too long without food--as is often the case with veal calves--the stomach will get inflamed. This is objectionable.

SELECTING RENNETS.

In selecting rennets to soak, all discolored and bad smelling ones should be scrupulously rejected. But rubbing rennets is a disagreeable and disgusting business, and it is somewhat difficult to keep your rennet of uniform strength. Therefore, if good rennet extract can be bought at a reasonable price, we would recommend its use. It ought to be made better and cheaper in a wholesale way than in little batches at each factory. To guard against imposition, one should buy only of known reputable dealers. Preparing your own rennet is much like doing your own shoe making. It doesn't pay, if you have got anything else remunerative to do.

WHOLESALE PREPARATION.

If one must prepare his own rennet, the better way is to do it in a lump before the cheese-making season begins. Get a strong barrel and a pounder--such as used by washerwomen; also a wringer. Take old rennets and cut them into strips. Make a weak brine of pure water, by using one pound of salt to twenty pounds of water, and in this, soak, pound and wring your rennets. Hang them up and freeze them; then soak, pound and wring them again; and so on as long as you can get any strength. When done, carefully settle, skim, and strain your liquid. Put it in a clean barrel or stone jars, put in all the salt that it will dissolve, so that a little will settle on the bottom, then stop or cover tight; put in a cool place and take from it as wanted for use. There is nothing better than saturated brine for keeping animal products. Be sure, however, that you use only the purest dairy salt in preparing brine. Some say that only stone jars should be used for keeping rennet. We have used an ash tub for the amount prepared weekly. To keep the wood from tainting, we invariably, every time we dipped out rennet and exposed new surface, rubbed it with salt.

EXCLUDING AIR.

Rennet could be much more easily kept sweet if put in an air-tight vessel. The "American Dispensatory" says: "When gastric juice is completely protected from the air it may be kept unchanged for a longtime; but on exposure it speedily undergoes decomposition, acquires a very offensive odor, and loses its characteristic digestive property." We think that the Dispensatory is right. The composition of pure gastric juice is as follows: Water, 97.00; salts, 1.75; pepsin, 1.25; total, 100.00. There is also a small amount of free acid. Both rennet extract and pepsin are used as medicine.

CURING ROOMS.

It is hard to determine which is of the greater importance, good rennet or properly constructed curing-rooms; for both are necessary to the production of the best cheese, while the want of either is sure to injure if not to spoil it. The importance of controlling the temperature in curing has not yet taken hold of the popular mind. The best milk in the world may be spoiled by bad rennet, and the best curd in the world may be spoiled by a bad curing-room.

TEMPERATURE.

In a large majority of the curing-rooms of the country, the temperature ranges from 60 degrees Fahrenheit to 90 degrees and even above. Sometimes these extremes are realized within a few days. Think of setting a curd to fermenting at 80 to 90 degrees, when it ought to start at 60 to 65 degrees! Yet, this is frequently done; and to prevent the cheese from huffing and crawling it is proposed by some to make the curd so dry and sour in the beginning that heat will not soften it. In this way, is made what some buyers style a "firm" cheese. The best English Cheddars, according to the American Encyclopedia, are set to curing at a temperature of 60 degrees, and are never allowed to go above 70 degrees. Our observation and experience are that the range of temperature should never go above 75 degrees. Curing should begin as low as 65 degrees, and no cheese should be marketed under thirty days from the hoops. When the curing is slow, as it ought to be, the cheese will not be ripe in less than that time. If sixty days old before ready for market, the better. The hurrying process is everywhere bad for the product, and no amount of souring helps the matter, however hard it may make the cheese and however well it may stand up in hot weather. We want something else besides standing-up quality. With a low and even temperature for curing, we do not need to work all the goodness out of the curd to make a firm cheese. We do not have to cut the fats and phosphates out with acid, nor to dry all the moisture out by fine cutting and high scalding or long scalding. We can stop the cooking when the curd is evenly cooked through so as to be springy when pressed together by the hands, take it out of the whey before the acid develops, and put it to press without unnecessary delay.

AN EXAMPLE.

In the fall of 1884, we ate some cheese at Mr. N.L. Brown's, Gurnee, Ill., which was dipped sweeter and put to press softer than we ever thought of doing; yet the cheese was close-grained and fine-flavored, and one that would pass muster as a first-class cheese anywhere. But it was not cured in a hot curing room, nor in one where the temperature went up and down the same as it did on the outside of the building. It was placed in his cellar, at a temperature of 64 degrees, and there remained until it was fit to cut. Nor was it even rubbed, but occasionally turned over. When out, it looked like a cheese that had been kept in a box a year, covered with mold and mites. The superfluous moisture was dried out but the butter was all left. It demonstrated what can be done by temperature. Had this cheese been cured in an ordinary curing-room, it would have gone all out of shape in a few days--as soon as rapid fermentation set in--and been off flavor by the time it was ten days old. Several other cheeses were cured in the same cellar, in the same way, but none of them were put to press so soft or sweet, but all sweet-curd cheeses, and all buttery and fine. This particular one was the result of hurry, as other matters than the curd demanded attention. But the thought came that it would be a good experiment, as it was, and the result was satisfactory, though not different from what was expected. Cheeses made in the same way as the others that were cured in the cellar, and some cooked more and soured more, were made by the same gentleman and cured in an ordinary curing-room. In hot weather, they swelled and some of them got out of shape, while the flavor was sharp and rough. But those in the cellar, at 64 degrees, apparently never moved a hair's breadth out of shape, were as solid as old butter, yet firm enough for shipping even, and of the finest flavor. It is hardly necessary to say that the cellar was exceedingly clean and sweet, and was well ventilated. These cheeses were a demonstration, if not a revelation.

MOISTURE IN CURING.

It should be remarked, by the way, that a curing-room does not want to be a dry room. We do not want to dry cheese; we want to cure it; that is, let it go through the proper chemical change. This it does best in a somewhat moist room, in which the surface does not dry and become hard and impervious, so that the gases cannot escape. It is better to contend with a little mold than a dry atmosphere.

BETTER CHEESE CAN BE MADE.

We see, on turning to Prof. Arnold's "American Dairying," that he says: "The temperature of a curing-room for whole milk should be 65 to 70 degrees; for part skims, 75 to 80 degrees." It is thus seen that fat plays an important part in curing. "The more fat," he says, "the cooler may be the room; and the less fat, the warmer may it be." Again: "Under the present state of things, a cheese that will stand a voyage of 4,000 miles can hardly be called a fancy cheese. * * * But a much fancier cheese than we are now producing, one that will stand shipping, can be made. To do this will require milk to be free from some of the imperfections which are now quite common; it must be transported to the factories in much better ventilated cans; _it must be made with less rennet and less acidity; and it must be cured in an even and lower temperature_." We mark the conclusion in _italics_, because we believe these are vital points. We insist that we cannot do ourselves credit nor realize the best financial results in cheese making until we build better curing rooms--rooms in which we can control the temperature without fail. We have not yet settled down to cheese making. We are still trying experiments and resorting to temporary expedients. We must build far more deliberately and for permanency. It is not necessary that we should point out just how a building may be erected so as to give control of the inside temperature. Architects know how to do it. When our cheese makers get to the point where they demand such buildings, they will get them without much trouble and at moderate expense. It is only necessary that they should have the "will." The "way" will speedily open.

WHEY.

We notice that, in some localities, the patrons of the cheese factory are very much interested in the question of the value of whey for feeding purposes--some going so far as to assert that what is left of milk in cheese making is as valuable as what is removed! This is a startling assertion, and, if true, would convict our dairymen of a vast amount of stupid waste. Is it true? Let us try to get at the facts of the case by a direct, common-sense investigation of it.

COMPOSITION OF MILK.

We will begin with the composition of milk. From hundreds of German analyses, ranging from 81.30 to 91.50 parts of water, we take a fair average analysis, which we think will do justice to the mixed milk of our best cheese factories:

Water 87.18 Caseine 4.21 Albumen .55 Fat 3.24 Sugar 4.21 Ash .60 ----- Total 99.99

WHAT IS TAKEN OUT BY CHEESE MAKING.

Now, in making cheese, what follows? We ought to secure all the caseine, but we do not quite. There is a small waste. We loose all, or nearly all, of the albumen. We leave in the whey most of the sugar, if we do not convert it into acid before getting rid of the whey, in which case we may have an injurious amount of the acid in the curd, besides dissolving and washing out nearly all the ash, which is composed of phosphates, principally of iron, magnesia and lime. These are changed into lactates, leaving the phosphoric acid free--not a very good food for anything but rats. We ought to save nearly or quite all the ash--the phosphates. But by the ordinary process of cheese making, these are nearly all lost, as is shown by the analyses of whey, which probably accounts for the low estimate in the popular mind of the value of cheese as food, it being rated at one-half the value that it would have were the phosphates all retained. But, four-fifths of the nitrogenous and muscle-making material has been removed, and also nine-tenths of the fat, which is heat producing and some say furnishes motor power. We have retained in the cheese 5.84 of the 12.82 parts of solids, leaving 5.98 parts, 4.21 parts of which are sugar and not wanted in the cheese, or, at most, only a fraction of it. We leave less than one part of the albuminous and caseous matter, which is the most valuable, and only one-third of one part of fat. So there is less than one part of solids left besides sugar, and the rest of the whey is water.

COMPOSITION OF WHEY.

What is whey, then, but sweetened water, using sugar of a very low sweetening quality, with a fraction of albuminous matter and ash in it? Again, by the so-called "sweet" process, which retains all, or nearly all, the phosphates in the cheese, the whey is made still poorer by analysis. Only the sugar and a fraction of the albuminous matter, not coagulated by rennet, is left in the whey; and the amount of sugar in milk varies considerably, ranging, in a large number of German analyses, from 3.0 to 5.48 per cent. of sugar. But let us more closely examine the composition of whey. An average of eighteen analyses made by Voelcker is as follows:

Water 93.02 Nitrogenous matter .96 Fat .33 Ash .70 Sugar } 4.99 Lactic acid } ----- Total 100.00

POOR STUFF.

Thus it is very plainly to be seen that whey is poor stuff to feed, even in its best estate. It has some value to mix with other foods, if used sweet; but when the sugar has all turned to acid, and the phosphates have become lactates, leaving the phosphoric acid free, the whey is abominable, and can be used only in small quantities and with great care. It ought not to be fed to young animals with tender stomachs, and does older animals no good.

CRUELTY TO ANIMALS.

All this corresponds with general observation and experience. The most intelligent dairymen with whom we are acquainted do not consider sour whey worth drawing home. It is cruel to feed sweet whey to any animal exclusively. Even a hog, which has made its growth--and no animal can more fully extract the nutrihealth while actually growing fat on sweet whey. The portion of less than one per cent. of albuminous matter prolongs, rather than sustains life. That is to say, the hog will not starve to death quite so quick if fed whey as it will without it. The sugar accumulates in the system as fat, while the hog is slowly perishing of inanition. But if it is thus cruel to feed it alone to full grown animals, it is doubly so to feed it to young and growing animals--as pigs and calves--the necessities of the lives of which demand tissue-making material as well as life-sustaining. If whey is used, let it be fed sweet, and always with some kind of dry nitrogenous food, as bean meal, oil meal, pea meal, clover, etc. But, with the acid system of cheese-making, it is impossible to do this. The whey is decomposed before run into the whey-vat.

CONTENTS.

PREFACE 3-4

HISTORICAL--In Asia; Among the Jews; In Southern Europe; In America; Figures from the Census; Growth in Thirty Years; Product per Cow and per Capita; Home Consumption vs. Exports; Forms of Milk Consumption; The Private Dairy vs. the Factory 5-12

CONDITIONS--Pastures; Water; Winter Food; The Stable; Shelter; The Dairy House; Cleanliness; The Herd. 13-17

DAIRY STOCK--Points of a Milker; Dutch-Friesian; The Jersey; The Guernsey; The Ayrshire; The Shorthorn; The Devon; The American Holderness; Inbreeding; Swiss; Polled; Hereford; Common Stock 18-34

BREEDING DAIRY STOCK--Selection; Coupling; Care 35-39

FEEDING STOCK--Carbonaceous and Nitrogenous Foods; What is Carbon? What is Nitrogen? Compounding Rations; Per day and per 1,000 lbs. Live Weight; Sample Rations; Fattening Rations; Working Rations; Digestibility of Foods; Elements of Foods; Ensilage; Remarks 40-52

HANDLING MILK--Keep Quiet; Regularity; Keep Down the Foul Odors; Keep Out the Dirt; Let Out the Cows; A Lick of Meal; Care of Milk; Composition of Milk; Deterioration of Milk in the Udder; Do Fats Expand Before Congealing? Effects of Falling Temperature; Cooling and Airing; Protection from the Hot Sun; Treatment of Night's and Morning's Milk; Receiving; Testing; Bad Milk; Weighing; Keeping Milk 53-66

BUTTER MAKING--Deep Setting and Water Cooling; Effect of Too Low Cooling; Buttermilk Flavor; Shallow Setting and Air Cooling; Oxydizing Cream; Skimming Milk; When to Skim; Churning; Temperatures; What Makes the Butter Come; When to Stop Churning; Working; Salting; Salt as a Preservative; Packing Butter; Preparing the Package; Closing the Package; Storing; Style of Package 67-80

CHEESE MAKING--Duty of Patrons; Unreasonable Expectation; Guarantees; Heating; Coloring; Setting; Other Details; Keep the Temperature Even; Cutting; Cut Fine; "Cooking;" Drawing the Whey; Salting; Putting to Press 81-91

ACID IN CHEESE MAKING--Analysis of Milk; What the Cheese Maker Does; What Ought to Be; Theory and Practice 92-95

RENNET--Soaking in Whey; Tainted Rennet; Curing Rennets; Age an Advantage; Saving Rennets; Selecting Rennets; Wholesale Preparation; Excluding Air 96-101

CURING ROOMS--Temperature; An Example; Moisture in Curing; Better Cheese Can Be Made 102-106

WHEY--Composition of Milk; Composition of Whey; Poor Stuff; Cruelty to Animals 107-110

Apparatus & Supplies

FOR

CHEESE FACTORIES, CREAMERIES AND DAIRIES.

AT

WHOLESALE

A LIST OF ARTICLES NECESSARY FOR MAKING CHEESE FROM 20 TO 800 COWS SENT ON APPLICATION.

CHILDS & JONES,

UTICA, N.Y.

FREISIAN CATTLE.

THE UNADILLA VALLEY

STOCK BREEDERS' ASSOCIATION