Chapter 6
The design on the following page, for a Head Stone, was published by us in the May number, 1864, of the HORTICULTURIST. It attracted the attention of one of our most intelligent subscribers and valuable contributors in Western New York, who desired to set up, in their beautiful Cemetery, a memorial of one of his household who "who had gone before." The monument was executed in this city, under the supervision of the friend who furnished the design for the HORTICULTURIST. It was cut from the Caen stone, and the execution was every way satisfactory. The gentleman for whom it was made says in a letter advising of its safe arrival:--"Last week I had it set in a solid foundation, and my highest anticipations are more than realized. I do not see how the monument could be better, as to material, design, and inscriptions. It is unique, yet chaste, highly significant and satisfactory. I have only words of praise and feelings of gratitude for a result that so fully answers to my ideal."
"BALLOON FRAMES."
"If it had not been for the knowledge of balloon frames, Chicago and San Francisco would never have arisen as they did, from little villages, to great cities in a single year."--SOLON ROBINSON.
In these days of BALLOONING, it is gratifying to know that there is one practically useful, well tested principle, which has risen above the character of an experiment, and is destined to hold an elevated position in the opinions of the masses. That principle is the one which is technically, as well as sarcastically, termed Balloon Framing, as applied to the construction of all classes of wooden buildings.
The early history of the Balloon Frame, is somewhat obscure, there being no well authenticated statements of its origin. It may, however, be traced back to the early settlement of our prairie countries, where it was impossible to obtain heavy timber and skillful mechanics, and the fact is patent to any one who has passed through the pleasures and the vicissitudes of the life of a pioneer, that his own necessities have indicated the adoption of some principle in construction, that, with the materials he has at hand, shall fulfill all the necessary conditions of comfort, strength and protection. To these circumstances we must award the early conception of this frame, which, with subsequent additions and improvements, has led to its universal adoption for buildings of every class throughout the States and cities of the West, and on the Pacific coast.
The Balloon Frame has for more than twenty years been before the building public. Its success, adaptability, and practicability, have been fully demonstrated. Its simple, effective and economical manner of construction, has very materially aided the rapid settlement of the West, and placed the art of building, to a great extent, within the control of the pioneer. That necessity, which must do without the aid of the mechanic or the knowledge of his skill, has developed a principle in construction that has sufficient merit to warrant its use by all who wish to erect in a cheap and substantial manner any class of wooden buildings.
Like all successful improvements, which thrive on their own merits, the Balloon Frame has passed through and survived the theory, ridicule and abuse of all who have seen fit to attack it, and may be reckoned among the prominent inventions of the present generation, an invention neither fostered nor developed by any hope of great rewards, but which plainly and boldly acknowledges its origin in necessity.
The increasing value of lumber and labor, must turn the attention of men of moderate means to those successful plans which have demonstrated economy in both, and at the same time preserved the full qualities of strength and security so generally accorded to the old fogy principles of framing, and which, we presume to say, is inferior in all the true requisites of cheap and substantial building. Light sticks, uninjured by cutting mortices or tenons, a close basket-like manner of construction, short bearings, a continuous support for each piece of timber from foundation to rafter, and embracing and taking advantage of the practical fact, that the tensile and compressible strength of pine lumber is equal to one-fifth of that of wrought iron, constitute improvements introduced with this frame.
If, in erecting a building, we can so use our materials that every strain will come in the direction of the fibre of some portion of the wood work, we can make inch boards answer a better purpose than foot square beams, and this application of materials is one reason of the strength of Balloon Frames.
The Balloon Frame belongs to no one person; nobody claims it as an invention, and yet in the art of construction it is one of the most sensible improvements that has ever been made.
That which has hitherto called out a whole neighborhood, and required a vast expenditure of labor, time, and noise, can, by the adoption of the balloon frame, be done with all the quietness and security of an ordinary day's work. A man and boy can now attain the same results, with ease, that twenty men could on an old fashioned frame.
The name of "Basket Frame" would convey a better impression, but the name "Balloon" has long ago outlived the derision which suggested it.
The moment the foundation is prepared, and the bill of lumber on the ground, the balloon frame is ready to raise, and a man and boy can do all of it. The sills are generally 3 inches by 8 inches, halved at the ends or corners, and nailed together with large nails. Having laid the sills upon the foundation, the next thing in order is to put up the studding. Use 4 by 4 studs for corners and door posts, or spike two 2 by 4 studs together, stand them up, set them plumb, and with stay laths secure them in position. Set up the intermediate studs, which are 2 by 4 inches, and 16 inches between centres, toe or nail them diagonally to the sill. Then put in the floor joists for first floor, each joist to be placed alongside each stud, and nailed to it and to the sill. Next measure the height to ceiling, and with a chalk line mark it around the entire range of studding; below the ceiling line notch each stud one inch deep and four inches wide, and into this, flush with the inside face of the studding, nail an inch strip four inches wide. This notch may be cut before putting up the studs. If the frame be lined on the inside, it will not be necessary to notch the strip into the studs, but simply to nail it to the studding; the object of notching the studding is to present a flush surface for lathing, as well as to form a shoulder or bearing necessary to sustain the second floor; both of these are accomplished by lining inside the studding--(for small barns and outbuildings that do not require plastering, nail the strip 1 by 4 to the studding)--on this rests the joists of the second floor, the ends of which come flush to the outside face of the studding, and both ends of each joist are securely nailed to each stud; the bearing of the joist on the inch strip below is close by the stud, and the inch strip rests on a shoulder or lower side of the notch cut to receive it. This bearing is so strong that the joists will break before it would yield. Having reached the top of the building, each stud is sawed off to an equal height; if any are too short they are spliced by placing one on top of the other, and nailing a strip of inch board on both sides. The wall plate, 2 by 4 inches, is laid flat on top of the studding, and nailed to each stud; the rafters are then put on; they are notched, allowing the ends to project outside for cornice, &c. The bearing of each rafter comes directly over the top of each stud, and is nailed to it.
A Balloon Frame looks light, and its name was given in contempt by those old fogy mechanics who had been brought up to rob a stick of timber of all its strength and durability, by cutting it full of mortices, tenons and augur holes, and then supposing it to be stronger than a far lighter stick differently applied, and with all its capabilities unimpaired.
Properly constructed, and with timber adapted to its purposes, it will stand securely against the fury of the elements, and answer every purpose that an old fashioned timber frame is calculated to fulfill.
When the building is supported on posts, heavy sills are necessary, and the frame should be securely nailed or spiked together. The bents may be 16, 24 or 30 inches apart, and covered in the usual manner. The thrust of both the rafters and contents of the building are outward; the tie, 1 by 4, is abundantly strong, as each one will practically sustain, in the direction of its fibre, three tons. The floor joists are nailed to studs at each end. No one need fear any lack of perfect security, as these ties exceed in strength any hold that tenons could have.
Fig. 113 illustrates the manner of framing buildings of one story, such as are used about almost every farm or country seat, as tool houses, granaries, wash-houses, spring houses, &c., &c.
Very small buildings, if unplastered, will not require ceiling joists; a tie at each end will be all-sufficient. Moderate size buildings will be strong enough if the ceiling joists are left out, and collars put on half way up the rise of the rafter. According to the size and uses of the building, the collars or ceiling joists may be put on every rafter, every other, or every third rafter; floor joists should be about 16 inches between centres, and the studding may be from 16 inches to 8 feet apart; in the last case only, every sixth floor joist is nailed to the stud, the intermediate ones being arranged equally distant from each other between the studding. Where the studding is placed wide apart, the plate must necessarily be heavier to sustain the roof; if vertical siding be used, it should be nailed to the sill and plate, and to an intermediate horizontal strip spiked in between the studding; if done in this way, the plate may be lighter; when horizontal siding is used, the studding should not be more than 4 feet apart--in small buildings, say 12 by 20 feet, we should cut all our stuff, except joists, from 1-1/4 inch plank. Studs 4 inches wide, rafters 5 inches wide; floor joists should be 2 by 9 inches, and put all up 30 inches between centres.
In Fig. 114 is shown the manner of constructing frames for buildings of three stories. The corner stud, 4 by 4, is composed of and built up with two 2 by 4 studs, which are nailed together, breaking joints as the building progresses in height; the splicing of studs is done in the same manner, being nailed together as fast as additional length is required; the joists of the last floor are laid upon the plate, and they act as tie-beams to sustain the thrust of the rafters. We consider the splice where the studs butt and have side strips nailed to them, to be the most secure; the lapping splice is very generally used, however, and found to answer every purpose.
Ribs for vertical siding may be put on in two ways; one as shown, by which the ribs run over the sill, and are nailed to it; a strip of the same thickness as ribs, say 1-1/4 inches, nailed on to the sill to fill up the space between the ribs, and is then covered by the outside plinth or base. The other plan is to set the studs back 1-1/4 inches from face edge of sill; then let the end of ribs bevel down on the sill, or dovetail them into the edge.
Either outside or inside lining may be used, or both together. Where diagonal lining is used, it should be reversed or run the other way on the opposite side of the house.
The lining of a Balloon Frame adds immensely to its strength, particularly so if put on diagonally; it may be done outside or inside, though on the whole the inside is preferable. If done outside, it should be carried over the sill and nailed to it; the sill being wider than the studding, in order to get a larger bearing on the masonry, and the floor joists being in the way, does not admit of inside lining being put on in the same manner.
A first-class Balloon Frame should be lined, if for vertical siding, outside the studding--if horizontal siding is used, line inside; it makes the frame stiffer and the building warmer. Some line diagonally, say from centre next the first floor towards extreme upper corners both ways; others line one side diagonally in one direction, and the other in an opposite direction. This makes assurance of strength doubly sure. If lined inside, nail perpendicular lath to the lining 16 inches from centres, and on this lath horizontally for plastering.
The principle of Balloon Framing is the true one for strength, as well as for economy. If a mechanic is employed, the Balloon Frame can be put up for _forty per cent. less money_ than the mortice and tenon frame. If you erect a balloon frame yourself, which you can easily do without the aid of a mechanic, it costs the price of the materials and whatever value you put upon your own time.
Fig. 23 shows the manner of attaching the flooring to gable end studding, and in those buildings in which the thrust of the rafters is in the direction of the flooring--if every third stud be bolted to the joist in the manner shown, it makes the tie equal if not superior to that in the direction of the joists.
Fig. 122 explains the manner of framing the largest class of barns. Wide openings, like bays, require the use of heavy timber, and the mortice, tenon and brace, only so far as the gallows frame is concerned; the balance of the frame is of light stuff, studding 2 feet to 2-1/2 feet apart, 2 by 6 inches, every third one 2 by 8 inches, into which is gained the side girt, it being nailed to the others. On this rests one end of the temporary floors, the gallows frame supports the roof, and the rafters are secured to it, so that they become ties. The side of this building is like a floor turned on edge, and is firmly secured by the floor joists at the bottom and the rafters at the top.
Warehouses, depots, and other buildings of a very large size, can be made stronger by using the Balloon Frame, instead of the heavy timber frame. Those who prefer to err on the right side, can get unnecessary strength by using deeper studding, placing them closer together, putting in one or more rows of bridging and as many diagonal ribs as they like. In large buildings there is no saving in timber, only the substitution of small sizes for large--the great saving is in the labor, which is quite important.
The following are some of the advantages claimed for the Balloon Frame:
1. The principal labor of framing is dispensed with.
2. It is a far cheaper frame to raise.
3. It is stronger and more durable than any other frame.
4. Any stick can be removed, and another put in its place, without disturbing the strength of those remaining--in fact, the whole building can be renewed stick by stick.
5. It is adapted to every style of building, and better adapted for all irregular forms.
6. It is forty per cent. cheaper than any other known style of frame.
7. It embraces strength, security, comfort and economy, and can be put up without the aid of a mechanic.
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Transcriber's Notes:
Obvious punctuation errors repaired.
This text uses both hyphenated and spaced forms of its rooms, i.e. bed-room and bed room. Also used were variations on hyphenated and not words such stair-way and stairway.
Page 16 "ofwhich" changed to "of which" (of which the public)
Page 28, "accomodation" changed to "accommodation" (of this accommodation)
Page 34, "accomodation" changed to "accommodation" (amount of accommodation)
Page 83, "understand" changed to "understands" (one that understands)
Page 104, "accomodation" changed to "accommodation" (for their accommodation)
Page 124, "posesses" changed to "possesses" (possesses all the attractions)
Page 148, "desends" changed to "descends" (where it descends)
Page 164, "23" changed to "121" (Fig. 121 shows the manner)