Part 2

It is impossible to say whether Bollman himself, or Latrobe, was struck with the logic of further elaborating upon the system and, simultaneously, translating the timber compression member into one of cast iron. Cast iron would naturally have been selected for a member that resisted a compressive stress, as it was considerably cheaper than wrought iron. But more important, at that time wrought iron was not available in shapes of sufficient sectional area to resist the appreciable buckling stresses induced in long compression members. The cost of building up members to sufficient size from the very limited selection of small shapes then rolled would have been prohibitive.

The trussing rods, subjected to tension, were of wrought iron inasmuch as the sectional area had only to be sufficient to resist the primary axial stress.

The first all-iron Bollman truss was constructed over the Little Patuxent River at Savage Factory, near Laurel, Maryland, in 1850. In the chief engineer's report for the year 1850, Latrobe was able to state that the truss had been completed and was giving "much satisfaction." He went on at some length to praise the "valuable mechanical features" embodied therein, and expressed great confidence that iron would become as important a material in the field of civil engineering as it was in mechanical engineering.

The cost of this first major Bollman bridge was $23,825.00. Its span was 76 feet. Latrobe's confidence was well placed. The Savage span and another at Bladensburg may be considered successful pilot models, for, in spite of a certain undercurrent of mistrust of iron bridges within the engineering profession--due mainly to a number of failures of improperly designed spans--Latrobe felt there was sufficient justification for the unqualified adoption of iron in all subsequent major bridge structures on the B. & O.

Almost immediately following completion of the Savage Bridge, Bollman undertook the design of replacements for the large Patapsco River span at Elysville (now Daniels), Maryland, and the so-called Winchester span of the B. & O.'s largest and most important bridge, that over the Potomac at Harpers Ferry. Harpers Ferry bridge, a timber structure, had been designed by Latrobe and built in 1836-1837 by the noted bridge constructor Lewis Wernwag. It was peculiar in having a turnout, near the Virginia shore, whereby a subsidiary road branched off to Winchester (see fig. 6). Only the single span on this line, situated between the midriver switch and the shore, was slated for replacement, as the other seven spans of the bridge had been virtually reconstructed in the decade or so of their history and were in sound condition at the time.

The Winchester span (fig. 8), which was the first Bollman truss to embody sufficient refinement of detail to be considered a prototype, was completed in 1851. Bollman was extremely proud of the work, with perfect justification it may be said. The 124-foot span was fabricated in the railroad's extensive Mount Clair shops. It was subdivided into eight panels by seven struts and seven pairs of truss rods. An interesting difference between this span and Bollman's succeeding bridges was his use of granite rather than cast iron for the towers. The span consisted of three parallel lines of trussing to accommodate a common road in addition to the single-track Winchester line.

The distinctive feature of the Bollman system was the previously mentioned series of diagonal truss links in combination with a cast-iron compression chord, which Bollman called the "stretcher." The spacing between the chord and the junction of each pair of links was maintained by a vertical post or strut, also cast.

Much of the appeal of this design lay unquestionably in the sense of security derived from the fact that each of the systems acted independently to carry its load to the abutments. The lower chords, actually nonfunctional in the primary structure, were included merely to preserve the proper longitudinal spacing between the lower ends of the struts. A certain lack of rigidity was inherent in the system due to that very discontinuity which characterized its action; however, this was compensated for by a pair of light diagonal stay rods crossing each panel. These rods served the additional function of distributing concentrated loads to adjacent struts much in the manner of the bridging between floor joists in a building.

In the Winchester span the floor system was of timber for reasons of economy. This was a very minor weakness inasmuch as any stick could be quickly replaced, and without disturbing the function of the structure. Bollman received a patent for his truss in January 1852, and in the same year published a booklet describing his system in general and the Harpers Ferry span in particular. Here, he first calls it a "suspension and trussed bridge," which is indeed an accurate designation for a system which is not strictly a truss because it has no active lower chord. (The analogy to a suspension bridge is quite clear, each pair of primary rods being comparable to a suspension cable.) Thereafter, Bollman's invention was generally termed a suspension truss.

INFLUENCE OF THE TRUSS

Bollman's 1852 publication was widely disseminated here and abroad and studied with respectful interest by the engineering profession. Its drawings of the structure were copied in a number of leading technical journals in England and Germany. Although there is no record that the type was ever reproduced in Europe, there can be little doubt that this successful structural use of iron by the most eminent railroad in the United States and its endorsement by an engineer of Latrobe's status gave great impetus to the general adoption of the material. This influence was certainly equal to that of Stephenson's tubular iron bridge of 1850 over the Menai Strait, or Roebling's iron-wire suspension bridge of 1855 over Niagara gorge. The Bollman design had perhaps even greater influence, as the B. & O. immediately launched the system with great energy and in great numbers to replace its timber spans; on the other hand, Roebling's structure was never duplicated in railroad service, and Stephenson's only once.

EVALUATION OF THE TRUSS

By the late 1850's iron was well established as a bridge material throughout the world. Once the previous fears of iron had been stilled and the attention of engineers was directed to the interpretation of existing and new spanning methods into metal, the Bollman truss began to suffer somewhat from the comparison. Although its components were simple to fabricate and its analysis and design were straightforward, it was less economical of material than the more conventional panel trusses such as the Pratt and Whipple types. Additionally, there was the requisite amount of secondary metal in lower chords and braces necessary for stability and rigidity.

A factor difficult to assess is Bollman's handling of his patent, which was renewed in 1866. There is sufficient evidence to conclude that he considered the patent valuable because it was based upon a sound design. Therefore, he probably established a high license fee which, with the truss's other shortcomings, was sufficient to discourage its use by other railroads. As patron, the B. & O. had naturally had full rights to its use.

An additional defect, acknowledged even by Bollman, arose because of the unequal length of the links in each group except the center one. This caused an unevenness in the thermal expansion and contraction of the framework, with the result that the bridges were difficult to keep in adjustment. This had the practical effect of virtually limiting the system to intermediate span lengths, up to about 150 feet. For longer spans the B. & O. employed the truss of another of Latrobe's assistants, German-born and technically trained Albert Fink.

The Fink truss was evolved contemporaneously with Bollman's and was structurally quite similar, being a suspension truss with no lower chord. The principal difference was the symmetry of Fink's plan, which was achieved by carrying the individual panel loads from the panel points to increasingly longer panel units before having them appear at the end bearings. This eliminated the weakness of unequal strains. The design was basically a more rational one, and it came to be widely used in spans of up to 250 feet, generally as a deck-type truss (see fig. 11).

W. Bollman and Company

Bollman resigned from the Baltimore and Ohio in 1858 to form, with John H. Tegmeyer and John Clark, two of his former B. & O. assistants, a bridge-building firm in Baltimore known as W. Bollman and Company. This was apparently the first organization in the United States to design, fabricate, and erect iron bridges and structures, pioneering in what 25 years later had become an immense industry. The firm had its foundation at least as early as 1855 when advertisements to supply designs and estimates for Bollman bridges appeared over Tegmeyer's name in several railroad journals (see fig. 12).

Bollman's separation from the B. & O. was not a complete one. The railroad continued its program of replacing timber bridges with Bollman trusses, and contracted with W. Bollman and Company for design and a certain amount of fabrication. There is some likelihood that eventually fabrication was entirely discontinued at Mount Clair, and all parts subsequently purchased from Bollman.

The firm prospered, erecting a number of major railroad bridges in Mexico, Cuba, and Chile. Operations ceased from 1861 to 1863 because of difficult wartime conditions in the border city of Baltimore. Following this, Bollman reentered business as sole proprietor of the Patapsco Bridge and Iron Works.

The most noteworthy of Bollman's works in this period was a series of spans at Harpers Ferry. The B. & O.'s timber bridge had been destroyed by Confederate forces in June 1861, and the crossing was thereafter made upon temporary trestlework. This was a constant source of trouble, with continuing interruptions of the connection from high water, washouts, and military actions. The annoyance and expense of this became so great that the company decided to risk an iron bridge at the crossing. In July and August 1862, two sections of Bollman truss, spans no. 4 and no. 5 were completed. As this occurred during the time when W. Bollman and Company was inoperative, the work was produced at Mount Clair to Bollman's design and, undoubtedly, erected under his supervision. Five weeks later, on September 24, these and Bollman's famous Winchester span of 1851 were blown up by the Confederates, and the line's business was again placed at the mercy of trestling.

The spirit of the B. & O. administration indeed seems to have been unshakable when, in the face of such heartbreaking setbacks, it determined to again bridge the river with iron, even at the height of the hostilities. In November, span no. 5 was erected, and by April 1863 nos. 3, 4, and 6 also. These were the four straight spans in midriver between the "wide" (or "branch," or "wye") span and the span on the Maryland shore over the Chesapeake and Ohio Canal (see fig. 13). Although the wood floor system of these spans was burned for strategic reasons by U.S. troops later in 1863, they survived the war.

In 1868 the remaining trestlework was replaced with Bollman trusses. This magnificent structure served the railroad until 1894 when the right-of-way was realigned at Harpers Ferry. However, the half used by the common road remained in use until carried away by the disastrous flood in 1936. The piers may still be seen.

During the prewar years, Bollman evolved a structural development of most profound importance, which is usually associated with the Phoenix Iron Works and its founder, Samuel J. Reeves. In the erection of a high trestlework viaduct for the Havana Railroad, Bollman apparently became concerned with the tensile weakness of cast iron when applied in long, unsupported columns. Although a column is normally subjected to compressive stresses, when the slenderness ratio--that is, the length divided by the radius of gyration of the cross section--becomes great, a secondary bending stress may be produced. If this stress becomes great enough, the value of the tensile stress in one side of the column may actually exceed the principal compressive stress, and a net effect of tension result.

As already mentioned, the few available rolled-iron shapes were of relatively small area and quite unsuitable for use as columns unless combined and built up in complex fabrications. The normal practice at the time was to use cast compression members in iron bridges and structures, with their sectional area so proportioned to the length that a state of tension could not exist. In the case of long members, this naturally meant that an excessive amount of material was used.

Bollman was conscious of the problem from his experience with the stretchers and struts of his truss, and he must have been aware of the great advantage which would be obtained by a practical method of forming such members in wrought iron, the tensile resistance of which is equivalent to the compressive. He eventually developed the forerunner of what came to be known as the Phoenix form by having special segmental wrought-iron shapes rolled by Morris, Tasker and Company of Philadelphia, these shapes being combined into a circular section with outstanding flanges for riveting together. The circular section is theoretically the most efficient to bear compressive loading. A column of any required diameter could be produced by simply increasing the number of segments, the individual size of which never exceeded contemporary rolling mill capacity (see fig. 16).

The design exhibits the inspired combination of functional perfection and simplicity that seems to characterize most great inventions.

It may have been because he had no facilities for rolling that Bollman communicated his idea to Reeves, although this seems illogical. At any rate, Reeves and his associates patented the system extensively, and the Phoenix column was eventually employed to the virtual exclusion of cast-iron and other types of wrought-iron columns. By the end of the 19th century it began to pass from use, as mills became capable of producing larger sections with properties relatively favorable to column use and more adaptable to connection with other members.

Final Use of the Bollman Truss

The Bollman truss found occasional use elsewhere than on the B. & O. lines, but generally only when erected on contract by Patapsco Bridge and Iron Works. However, the fact that Bollman could profitably erect this bridge in the severely competitive 1870's indicates that the harsh criticism of the system by authorities of such stature as Whipple was not necessarily justified. Bollman's advertisements, in fact, refer to the favorable recommendations of other such renowned engineers as Herman Haupt and M. C. Meigs.

An interesting application of the system was in a drawbridge, formed of two Bollman deck spans, over an arm of the Mississippi at Quincy, Illinois (see fig. 17). The first iron bridge in Mexico was erected by Bollman over the Medellin River about 1864. Another work of this period, which attracted considerable attention, was a pair of bridges that Bollman erected over North Carolina's Cape Fear River in 1867-1868. These bridges were notable for their foundation on cast-iron cylinders, sunk pneumatically. This was one of the first instances of the use of the process in America, and the depth of 80 feet below the water surface reached by one cylinder was considered remarkable for years afterward.

In the last active decade or so of his career, Bollman produced hundreds of minor bridges and other structures. In 1873 he supplied the castings for the splendid iron dome of Baltimore's City Hall and erected the ingenious water-main truss which carries Lombard Street over Jones Falls in that city. In this structure the top and bottom chords of the central line of trussing are cast-iron water mains, bifurcated at the abutments, and joined by cast- and wrought-iron web members (see fig. 20).

In the mid 1870's Bollman saw his truss pass into obsolescence. This was due primarily to the generally increasing distrust of cast iron for major structural members due to its brittleness, but advances in structural theory, availability of a greater variety of rolled structural shapes, and the increasing loading patterns of the period all contributed.

Although no Bollman trusses were built by Bollman or the B. & O. after 1875, those in use were only removed as required by heavier motive power. The Harpers Ferry span, as noted, remained in full main-line service until 1894. Bollman trusses on feeder lines were continued in use until much later; a number of them on the Valley Railroad of Virginia (see fig. 22) were not removed until 1923. However, only on the most isolated spurs was the Bollman truss permitted to reach really ripe age. The sole known remaining example (fig. 23) stands on such a branch--ironically, at Savage, over the Little Patuxent, the site of the first Bollman span. This is not the 1850 bridge, but one built in 1852 and moved to the present site 30 years later. The fate of the first span is not known.

Known Bollman Works

(All B. & O. works listed were designed by Bollman and built by the railroad, unless otherwise indicated.)

Dates of Location Type No. spans Remarks service / length of each

1850-? Savage, Md., Little Bollman 1/76' First Bollman truss Patuxent River through erected; granite towers; truss cost, $23,825. B. & O. RR.

1851-? Bladensburg, Md., Bollman 1/? Second Bollman truss Anacostia River through erected; granite towers; truss cost, $19,430. B. & O. RR.

1851-1862 Harpers Ferry, Va., Bollman 1/124' Winchester span; first Potomac River through major Bollman truss; three truss lines of truss; granite towers; blown up by Confederate Army on September 24, 1862. B. & O. RR.

1851-? Baltimore, Md., Trestle -- Wood trestle bents with Carey Street wrought-iron diagonals. First use of iron structural members in trestlework. Total length 76 feet. B. & O. RR.

1852- Savage, Md., Little Bollman 2/+-80' Still standing. Moved to Patuxent River through Savage in 1888; original truss location unknown. This and succeeding Bollman trusses use iron towers. B. & O. RR.

1852 (or Marriottsville, Bollman 1/50' One of first Bollman 1853)-? Md., Patapsco River truss trusses with iron towers. B. & O. RR.

1853-? Zanesville, Ohio, Bollman 4/124' Double track, Central Ohio Muskingum River truss (or RR. Designed by Bollman; 5/160') built by Douglas, Smith & Co., Zanesville.

1854- Elysville (now Bollman 3/97'9" Upper bridge, skew. Cost, 1870(?) Daniels), Md., through $24,477.59. B. & O. RR. Patapsco River truss