The Art of Horse-Shoeing: A Manual for Farriers
CHAPTER VII.
"ROUGHING."
In winter, ice, snow, and frost, render roads slippery, and it is necessary to provide some arrangement whereby horses may have the greatest security of foot-hold. In countries such as Canada or Russia, where a regular winter sets in at a tolerably uniform date and continues without intermission for some months, it is easier to adopt a good system of "roughing" than in Great Britain. There, on a thick layer of ice or snow, sharp projections on the shoes cut into the surface and afford foot-hold. The edge of the projections is not soon blunted, and when once properly placed their duration is as long as the time desirable for retaining the shoe. Here, very different conditions obtain. Sometimes a week or two of frost and snow may prevail, but more frequently the spells of wintry weather are counted by days. Two or three days of frost and then two or three days of mud and slush, to be followed by either dry hard roads or a return of ice and snow, is our usual winter. We require during this time to provide for occasional days, or more rarely for weeks, of frost-bound roads. Our horses' shoes wear about a month and then require replacing by new ones. When roads are hard and dry we want no sharp ridges or points about our horses shoes, and yet we must always be able at twenty-four hours notice to supply some temporary arrangement which will ensure foot-hold.
The necessity for "roughing" and the evil effects of continuing to work unroughed horses on slippery frost-bound roads is demonstrated in London every winter by a very significant fact. If after three days of ice and snow, anyone will visit a horse-slaughterers' yard, he will find the place full of dead horses which have fallen in the streets and suffered incurable or fatal injury. A sudden and severe attack of ice and snow half paralyses the horse traffic of a large town for a day or two, and many owners will sooner keep their horses in the stable than go to the expense of having them roughed. The loss in civil life from unpreparedness for ice and snow is very serious, but the loss which has fallen upon military movements from similar neglect is appalling. Napoleon's rout from Moscow in 1814, Bourbaki's flight into Switzerland in 1871, and the Danish retreat upon Koenigsgratz in 1865 are terrible instances of the frightful loss sustained when horses are unable to keep on their feet at a walk, let alone drag guns and wagons over an ice-covered surface.
A well-managed stud of horses which is required to face all weather and to work every day through an English winter should, from December 1st to March 1st, be shod in such a manner as to be easily and speedily provided with mechanism which will afford secure foot-hold. This may be effected by the use of moveable steel "roughs" or "sharps." Of course the cost is the argument against them, but this should be considered in view of the probability or certainty of loss which will follow from neglect. If we allow common humanity to animals to enter into the consideration, economy will be served by adopting a well arranged system of roughing. Every good horseman appreciates the enormity of over-loading, but neglect of roughing causes just as much cruelty. A horse that on a good road can properly draw a ton would be considered over-loaded with two tons, and his struggles to progress would at once attract attention. The same animal with half a ton on an ice-covered surface would suffer more exhaustion, fatigue, and fright, and run more risk of fatal injury than in the case of the over-loading, but his owner who would indignantly repudiate the one condition will designedly incur the other.
Probably this is only thoughtlessness, but it is a reflection on the prudence of a manager, and certainly not flattering to the feelings or intelligence of a man.
There are many ways of providing foot-hold for a horse on ice and snow. The most simple and temporary proceeding is to use frost-nails. Fig. 65 shows various sizes and shapes of these articles.
They are not driven through the hoof like ordinary nails, but through the shoe only, which is prepared for their reception at the time of fitting. A shoe to carry frost-nails is fitted a little wider than usual at the heels and has at its extremities, or more often at its outer extremities, countersunk holes stamped and directed outwards so that the frost-nail can be safely driven through by anyone and its shank turned down over the shoe. There is a difficulty in firmly securing them, they are apt to work loose and then become bent and useless. If used on the inside heel of a shoe they constitute a danger to the opposite leg should they bend and protrude from under the shoe. As a temporary provision against a sudden frost or fall of snow they are useful--but they are only a make-shift.
The more permanent and effective system of "roughing" consists in removing the shoes and turning down a sharp chisel projection at the heels. In very bad weather a projecting edge is also laid across the toe of the shoe.
The diagrams show the method of "sharping" a front and hind shoe at the heels only. The hind shoe, having calkins, is not much altered. The smith simply converts the square calkin into a sharp-edged one. The fore shoe having no calkins is turned down at the heels to afford enough iron to form the 'sharp.' But this shortens the shoe, and if it be repeated two or three times, as it often is, the bearing surface is spoiled, and the slightest carelessness in fitting the shoe causes a bruised heel. 'Roughing' is generally done in a hurry. A dozen horses reach the farrier's shop at one time and all desire to return to work with as little delay as possible. The work is perforce hurried through, careful fitting cannot be done, and bad-footed horses suffer accordingly. The dotted lines in Fig. 66 show the original length of shoe, and the shortening which results from a second roughing.
All horse-owners know how many lame horses result from the repeated roughings necessitated by a week or two of wintry weather. Some of this is inevitable from the rush and hurry which cannot be prevented. Valuable horses with weak feet should not be submitted to any such risk. They should be shod with removable sharps. The mere fact of removing a horse's shoes perhaps five or six times in a month must injure the hoof. Add to this the shortening of the shoe, the raising of the heel by the roughing, and the irregular bearing due to hurried fitting and we have conditions which only the very strongest feet can endure without serious injury.
For heavy draught horses, and for all where the roads are hilly, the toes as well as the heels must be 'sharped' when ice and snow are firm on the surface. Fig. 67 shows this arrangement at the toe. The removable steel "sharps," of which I have spoken, are certainly the least objectionable method of providing foot-hold in winter. They are made in various sizes to suit all kinds of shoes. They vary in shape somewhat, but their form is more a matter of fancy than utility. One in each heel of a shoe is the usual number used but if snow and ice are plentiful and the roads hilly two additional "sharps" may be placed at the toe of the shoe.
At the time of fitting the shoes, holes are made by first punching a round hole through the heels--and through the toe if desired--then the hole is 'tapped' and a thread formed to fit it in the shank of the sharp which is to fill it. If the sharps are not immediately wanted the holes may be filled with corks to keep out the grit and dirt. When corks are used the wear of the shoe causes a burr to form round the edge of the hole, and before the sharp can be screwed in a "tap" must be worked into each hole to clear the thread. One great objection to this method is that as the shoe wears it becomes thinner, and if much worn the shank of the "sharp" may be too long, and when screwed home cause pressure upon the hoof and consequent lameness. To guard against this steel "blanks" are used to preserve the holes, and when a frost comes they are removed and the "sharps" put in.
The blanks vary in height and of course those least in height are best for the horse's action, but they must not be allowed to get so worn that it is impossible to remove them. These blanks are shown below.
The "tapping" and "screwing" of shoes is expensive, and in small shops must be done by hand. In large shops a gas engine and a machine would reduce the cost very greatly, and if the system came into general use this method of providing against frost-bound roads could be carried out at much less cost than now. With a view to economy and simplicity a sharp has been invented which requires no screw. The shank may be either round or square. A hole is punched in the heel of the shoe and carefully gauged to the size of the shank of the "sharp." The sharp is then put in and a tap of the hammer secures it. The difficulty is to get the hole in the shoe and the shank of the sharp of corresponding form and size. When this is done the sharp keeps its place and is not difficult to remove. Too often, however, they are not uniform, and then the sharp falls out or sometimes cannot be removed. When the holes are drilled instead of punched the fit is more exact, but this only applies to those with a round shank. A slight taper is given both to the hole and the shank of the "sharp." As with the screw sharps so with these, blanks are used to keep the holes open until the road-surface requires the sharp.
No sharps should be left in shoes when the horses are stabled at night, as serious injuries to the coronet may result from a tread by the opposite foot. The coachman or horse-keeper must be supplied with a spanner to remove the screws, and with a tap to clear the holes if blanks are not used.
For roads not badly covered with snow and ice, sufficient security is afforded by some forms of india-rubber pads, which will be described in a future chapter.