Scientific American Supplement No. 822, October 3, 1891
Chapter 2
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PROGRESS IN ENGINEERING.
Mr. T. Forster Brown, in his address to the Mechanical Science Section of the British Association, said that great progress had been made in mechanical science since the British Association met in the principality of Wales eleven years ago; and some of the results of that progress were exemplified in our locomotives, and marine engineering, and in such works as the Severn Tunnel, the Forth and Tay Bridges, and the Manchester Ship Canal, which was now in progress of construction. In mining, the progress had been slow, and it was a remarkable fact that, with the exception of pumping, the machinery in use in connection with mining operations in Great Britain had not, in regard to economy, advanced so rapidly as had been the case in our manufactures and marine. This was probably due, in metalliferous mining, to the uncertain nature of the mineral deposits not affording any adequate security to adventurers that the increased cost of adopting improved appliances would be reimbursed; while in coal mining, the cheapness of fuel, the large proportion which manual labor bore to the total cost of producing coal, and the necessity for producing large outputs with the simplest appliances, explained the reluctance with which high pressure steam compound engines, and other modes embracing the most modern and approved types of economizing power had been adopted. Metalliferous mining, with the exception of the working of iron ore, was not in a prosperous condition; but in special localities, where the deposits of minerals were rich and profitable, progress had been made within a recent period by the adoption of more economical and efficient machinery, of which the speaker quoted a number of examples. Reference was also made to the rapid strides made in the use of electricity as a motive power, and to the mechanical ventilation of mines by exhaustion of the air.
COAL MINES.
Summarizing the position of mechanical science, as applied to the coal mining industry in this country, Mr. Brown observed that there was a general awakening to the necessity of adopting, in the newer and deeper mines, more economical appliances. It was true it would be impracticable, and probably unwise, to alter much of the existing machinery, but, by the adoption of the best known types of electrical plant, and air compression in our new and deep mines, the consumption of coal per horse power would be reduced, and the extra expense, due to natural causes, of producing minerals from greater depths would be substantially lessened. The consumption of coal at the collieries of Great Britain alone probably exceeded 10,000,000 tons per annum, and the consumption per horse power was probably not less than 6 lb. of coal, and it was not unreasonable to assume that, by the adoption of more efficient machinery than was at present in general use, at least one-half of the coal consumed could be saved. There was, therefore, in the mines of Great Britain alone a wide and lucrative field for the inventive ingenuity of mechanical engineers in economizing fuel, and especially in the successful application of new methods for dealing with underground haulage, in the inner workings of our collieries, more especially in South Wales, where the number of horses still employed was very large.
STEAM TRAMS AND ELECTRIC TRAMS.
Considerable progress had within recent years been made in the mechanical appliances intended to replace horses on our public tram lines. The steam engine now in use in some of our towns had its drawbacks as as well as its good qualities, as also had the endless rope haulage, and in the case of the latter system, anxiety must be felt when the ropes showed signs of wear. The electrically driven trams appeared to work well. He had not, however, seen any published data bearing on the relative cost per mile of these several systems, and this information, when obtained, would be of interest. At the present time, he understood, exhaustive trials were being made with an ammonia gas engine, which, it was anticipated, would prove both more economical and efficient than horses for tram roads. The gas was said to be produced from the pure ammonia, obtained by distillation from commercial ammonia, and was given off at a pressure varying from 100 to 150 lb. per square inch. This ammonia was used in specially constructed engines, and was then exhausted into a tank containing water, which brought it back into its original form of commercial ammonia, ready for redistillation, and, it was stated, with a comparatively small loss.
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IMPROVED CHANGEABLE SPEED GEARING.
This is the invention of Lawrence Heath, of Macedon, N.Y., and relates to that class of changeable speed gearing in which a center pinion driven at a constant rate of speed drives directly and at different rates of speed a series of pinions mounted in a surrounding revoluble case or shell, so that by turning the shell one or another of the secondary pinions may be brought into operative relation to the parts to be driven therefrom.
The aim of my invention is to so modify this system of gearing that the secondary pinions may receive a very slow motion in relation to that of the primary driving shaft, whereby the gearing is the better adapted for the driving of the fertilizer-distributers of grain drills from the main axle, and for other special uses.
Fig. 1 is a side elevation. Fig. 2 is a vertical cross section.
A represents the main driving shaft or axle, driven constantly and at a uniform speed, and B is the pinion-supporting case or shell, mounted loosely on and revoluble around the axle, but held normally at rest by means of a locking bolt, C, or other suitable locking device adapted to enter notches, _c_, in the shell.
D is the primary driving pinion, fixed firmly to the axle and constantly engaging the pinion, E, mounted on a stud in the shell. The pinion, E, is formed integral with or firmly secured to the smaller secondary pinion, F, which in turn constantly engages and drives the center pinion, G, mounted to turn loosely on the axle within the shell, so that it is turned in the same direction as the axle, but at a slower speed.
F', F_{2}, F_{3}, F_{4}, etc., represent additional secondary pinions grouped around the center pinion, mounted on studs in the shell, and made of different diameters, so that they are driven by the center pinion at different speeds. Each of the secondary pinions is formed with a neck or journal, _f_, projected out through the side of the shell, so that the external pinion, H, may be applied to any one of the necks at will in order to communicate motion thence to the gear, I, which occupies a fixed position, and from which the fertilizer or other mechanism is driven.
In order to drive the gear, I, at one speed or another, as may be demanded, it is only necessary to apply the pinion, H, to the neck of that secondary pinion which is turning at the appropriate speed and then turn the shell bodily around the axle until the external pinion is carried into engagement with gear I, when the shell is again locked fast. The axle communicates motion through D, E, and P to the center pinion, which in turn drives all the secondary pinions except F. If the external pinion is applied to F, it will receive motion directly therefrom; but if applied to either of the secondary pinions, it will receive motion through or by way of the center pinion. It will be seen that all the pinions are sustained and protected within the shell.
The essence of the invention lies in the introduction of the pinions D and E between the axle and the series of secondary pinions to reduce the speed.
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ELECTRICAL STANDARDS.
_Nature_ states that the Queen's Printers are now issuing the Report (dated July 23, 1891) to the President of the Board of Trade, of the Committee appointed to consider the question of constructing standards for the measurement of electricity. The committee included Mr. Courtenay Boyle, C.B., Major P. Cardew, R.E., Mr. E. Graves, Mr. W.H. Preece, F.R.S., Sir W. Thomson, F.R.S., Lord Rayleigh, F.R.S., Prof. G. Carey Foster, F.R.S., Mr. R.T. Glazebrook, F.R. S., Dr. John Hopkinson, F.R.S., Prof. W.E. Ayrton, F.R.S.
In response to an invitation, the following gentlemen attended and gave evidence: On behalf of the Association of Chambers of Commerce, Mr. Thomas Parker and Mr. Hugh Erat Harrison; on behalf of the London Council, Prof. Silvanus Thompson; on behalf of the London Chamber of Commerce, Mr. R. E. Crompton. The Committee were indebted to Dr. J.A. Fleming and Dr. A. Muirhead for valuable information and assistance; and they state that they had the advantage of the experience and advice of Mr. H. J. Chaney, the Superintendent of Weights and Measures. The Secretary to the Committee was Sir T.W. P. Blomefield, Bart.
The following are the resolutions of the Committee:
_Resolutions._
(1) That it is desirable that new denominations of standards for the measurement of electricity should be made and approved by Her Majesty in Council as Board of Trade standards.
(2) That the magnitudes of these standards should be determined on the electro-magnetic system of measurement with reference to the centimeter as unit of length, the gramme as unit of mass, and the second as unit of time, and that by the terms centimeter and gramme are meant the standards of those denominations deposited with the Board of Trade.
(3) That the standard of electrical resistance should be denominated the ohm, and should have the value 1,000,000,000 in terms of the centimeter and second.
(4) That the resistance offered to an unvarying electric current by a column of mercury of a constant cross sectional area of 1 square millimeter, and of a length of 106.3 centimeters at the temperature of melting ice may be adopted as 1 ohm.
(5) That the value of the standard of resistance constructed by a committee of the British Association for the Advancement of Science in the years 1863 and 1864, and known as the British Association unit, may be taken as 0.9866 of the ohm.
(6) That a material standard, constructed in solid metal, and verified by comparison with the British Association unit, should be adopted as the standard ohm.
(7) That for the purpose of replacing the standard, if lost, destroyed, or damaged, and for ordinary use, a limited number of copies should be constructed, which should be periodically compared with the standard ohm and with the British Association unit.
(8) That resistances constructed in solid metal should be adopted as Board of Trade standards for multiples and sub-multiples of the ohm.
(9) That the standard of electrical current should be denominated the ampere, and should have the value one-tenth (0.1) in terms of the centimeter, gramme, and second.
(10) That an unvarying current which, when passed through a solution of nitrate of silver in water, in accordance with the specification attached to this report, deposits silver at the rate of 0.001118 of a gramme per second, may be taken as a current of 1 ampere.
(11) That an alternating current of 1 ampere shall mean a current such that the square root of the time-average of the square of its strength at each instant in amperes is unity.
(12) That instruments constructed on the principle of the balance, in which, by the proper disposition of the conductors, forces of attraction and repulsion are produced, which depend upon the amount of current passing, and are balanced by known weights, should be adopted as the Board of Trade standards for the measurement of current, whether unvarying or alternating.
(13) That the standard of electrical pressure should be denominated the volt, being the pressure which, if steadily applied to a conductor whose resistance is 1 ohm, will produce a current of 1 ampere.
(14) That the electrical pressure at a temperature of 62° F. between the poles or electrodes of the voltaic cell known as Clark's cell may be taken as not differing from a pressure of 1.433 volts by more than an amount which will be determined by a sub-committee appointed to investigate the question, who will prepare a specification for the construction and use of the cell.
(15) That an alternating pressure of 1 volt shall mean a pressure such that the square root of the time average of the square of its value at each instant in volts is unity.
(16) That instruments constructed on the principle of Sir W. Thomson's quadrant electrometer used idiostatically, and for high pressure instruments on the principle of the balance, electrostatic forces being balanced against a known weight, should be adopted as Board of Trade standards for the measurement of pressure, whether unvarying or alternating.
We have adopted the system of electrical units originally defined by the British Association for the Advancement of Science, and we have found in its recent researches, as well as in the deliberations of the International Congress on Electrical Units, held in Paris, valuable guidance for determining the exact magnitudes of the several units of electrical measurement, as well as for the verification of the material standards.
We have stated the relation between the proposed standard ohm and the unit of resistance originally determined by the British Association, and have also stated its relation to the mercurial standard adopted by the International Conference.
We find that considerations of practical importance make it undesirable to adopt a mercurial standard; we have, therefore, preferred to adopt a material standard constructed in solid metal.
It appears to us to be necessary that in transactions between buyer and seller, a legal character should henceforth be assigned to the units of electrical measurement now suggested; and with this view, that the issue of an Order in Council should be recommended, under the Weights and Measures Act, in the form annexed to this report.
_Specification referred to in Resolution 10._
In the following specification the term silver voltameter means the arrangement of apparatus by means of which an electric current is passed through a solution of nitrate of silver in water. The silver voltameter measures the total electrical quantity which has passed during the time of the experiment, and by noting this time the time average of the current, or if the current has been kept constant, the current itself, can be deduced.
In employing the silver voltameter to measure currents of about 1 ampere, the following arrangements should be adopted. The kathode on which the silver is to be deposited should take the form of a platinum bowl not less than 10 cm. in diameter, and from 4 to 5 cm. in depth.
The anode should be a plate of pure silver some 30 square cm. in area and 2 or 3 millimeters in thickness.
This is supported horizontally in the liquid near the top of the solution by a platinum wire passed through holes in the plate at opposite corners. To prevent the disintegrated silver which is formed on the anode from falling on to the kathode, the anode should be wrapped round with pure filter paper, secured at the back with sealing wax.
The liquid should consist of a neutral solution of pure silver nitrate, containing about 15 parts by weight of the nitrate to 85 parts of water.
The resistance of the voltameter changes somewhat as the current passes. To prevent these changes having too great an effect on the current, some resistance besides that of the voltameter should be inserted in the circuit. The total metallic resistance of the circuit should not be less than 10 ohms.
_Method of making a Measurement._--The platinum bowl is washed with nitric acid and distilled water, dried by heat, and then left to cool in a desiccator. When thoroughly dry, it is weighed carefully.
It is nearly filled with the solution, and connected to the rest of the circuit by being placed on a clean copper support, to which a binding screw is attached. This copper support must be insulated.
The anode is then immersed in the solution, so as to be well covered by it, and supported in that position; the connections to the rest of the circuit are made.
Contact is made at the key, noting the time of contact. The current is allowed to pass for not less than half an hour, and the time at which contact is broken is observed. Care must be taken that the clock used is keeping correct time during this interval.
The solution is now removed from the bowl, and the deposit is washed with distilled water and left to soak for at least six hours. It is then rinsed successively with distilled water and absolute alcohol, and dried in a hot-air bath at a temperature of about 160° C. After cooling in a desiccator, it is weighed again. The gain in weight gives the silver deposited.
To find the current in amperes, this weight, expressed in grammes, must be divided by the number of seconds during which the current has been passed, and by 0.001118.
The result will be the time average of the current, if during the interval the current has varied.
In determining by this method the constant of an instrument the current should be kept as nearly constant as possible, and the readings of the instrument taken at frequent observed intervals of time. These observations give a curve from which the reading corresponding to the mean current (time average of the current) can be found. The current, as calculated by the voltameter, corresponds to this reading.
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THE TWO OR THREE PHASE ALTERNATING CURRENT SYSTEMS.
By CARL HERING.
The occasion of the transmission of power from Lauffen to Frankfort has brought to the notice of the profession more than ever before the two or three phase alternating current system, described as early as 1887-88 by various electricians, among whom are Tesla, Bradley, Haselwander and others. As to who first invented it, we have nothing to say here, but though known for some years it has not until quite recently been of any great importance in practice.
Within the last few years, however, Mr. M. Von Dolivo-Dobrowolsky, electrical engineer of the Allgemeine Elektricitats Gesellschaft, of Berlin, has occupied himself with these currents. His success with motors run with such currents was the origin of the present great transmission of power exhibit at Frankfort, the greatest transmission ever attempted. His investigation in this new sphere, and his ability to master the subject from a theoretical or mathematical standpoint, has led him to find the objections, the theoretically best conditions, etc. This, together with his ingenuity, has led him to devise an entirely new and very ingenious modification, which will no doubt have a very great effect on the development of alternating current motors.
It is doubtless well known that if, as in Fig. 1, a Gramme ring armature is connected to leads at four points as shown and a magnet is revolved inside of it (or if the ring is revolved in a magnetic field and the current led off by contact rings instead of a commutator), there will be two alternating currents generated, which will differ from each other in their phases only. When one is at a maximum the other is zero. When such a double current is sent into a similarly constructed motor it will produce or generate what might be called a rotary field, which is shown diagrammatically in the six successive positions in Fig. 2. The winding here is slightly different, but it amounts to the same thing as far as we are concerned at present. This is what Mr. Dobrowolsky calls an "elementary" or "simply" rotary current, as used in the Tesla motors. A similar system, but having three different currents instead of two, is the one used in the Lauffen transmission experiment referred to above.
In investigating this subject Mr. Dobrowolsky found that the best theoretical indications for such a system would be a large number of circuits instead of only two or three, each differing from the next one by only a small portion of a wave length; the larger their number the better theoretically. The reason is that with a few currents the resulting magnetism generated in the motor by these currents will pulsate considerably, as shown in Fig. 3, in which the two full lines show the currents differing by 90 degrees. The dotted line above these shows how much the resulting magnetism will pulsate. With two such currents this variation in magnetism will be about 40 degrees above its lowest value. Now, such a variation in the field is undesirable, as it produces objectionable induction effects, and it has the evil effect of interfering with the starting of the motor loaded, besides affecting the torque considerably if the speed should fall slightly below that for synchronism. A perfect motor should not have these faults, and it is designed to obviate them by striving to obtain a revolving field in which the magnetism is as nearly constant as possible.
If there are two currents differing by 90 degrees, this variation of the magnetism will be about 40 per cent.; with three currents differing 60 degrees, about 14 per cent; with six currents differing 30 degrees it will be only about 4 per cent., and so on. It will be seen, therefore, that by doubling the three-phase system the pulsations are already very greatly reduced. But this would require six wires, while the three-phase system requires only three wires (as each of the three leads can readily be shown to serve as a return lead for the other two in parallel). It is to combine the advantages of both that he designed the following very ingenious system. By this system he can obtain as small a difference of phase as desired, without increasing the number of wires above three, a statement which might at first seem paradoxical.
Before explaining this ingenious system, it might be well to call attention to a parallel case to the above in continuous current machines and motors. The first dynamos were constructed with two commutator bars. They were soon found to work much better with four, and finally still better as the number of commutator bars (or coils) was increased, up to a practical limit. Just as the pulsations in the continuous current dynamos were detrimental to proper working, so are these pulsations in few-phased alternating current motors, though the objections manifest themselves in different ways--in the continuous current motors as sparking and in the alternating current motors as detrimental inductive effects.
The underlying principle of this new system may be seen best in Figs. 4, 5, 6, 7 and 8. In Fig. 4 are shown two currents, I_{1} and I_{2}, which differ from each other by an angle, D. Suppose these two currents to be any neighboring currents in a simple rotary current system. Now, if these two currents be united into one, as shown in the lower part of the figure, the resulting current, I, will be about as shown by the dotted line; that is, it will lie between the other two and at its maximum point, and for a difference of phases equal to 90 degrees it will be about 1.4 times as great as the maximum of either of the others; the important feature is that the phase of this current is midway between that of the other two. Fig. 5 shows the winding of a cylinder armature and Fig. 7 that, of a Gramme armature for a simple three-phase current with three leads, with which system we assume that the reader is familiar.