Scientific American Supplement, No. 623, December 10, 1887
Chapter 2
Time was that the surplus of unskilled labor was used on a mercantile basis to reduce wages to such an extent that it was almost impossible to rear a well nurtured, much less a well educated and well dressed family, and, moreover, the hours of labor in some branches of business were so long as to shorten the lives of operatives and make self-improvement impossible. The natural progress of civilizing influence did much to abate many of these evils, but the organization of labor removed sores that had not and perhaps could not have been reached in other ways. Having then an excuse for organization, and supported by the success made in directions where public sympathy was with them, is it to be wondered that they have gone too far in very many cases, and that the leadership of such organization has in many instances been captured by designing men, who control the masses to accomplish selfish ends? Whatever may have been the method of evolution, it is certain that the manufacturing operations of the present day have to meet with elements entirely antagonistic to their interests, and in very many ways antagonistic to the interests of the workingman. The members of many organizations, even of intelligent men, are blindly led by chiefs of various titles, of which perhaps the walking delegate is the most offensive one to reasonable people. This class of men claim the right to intrude themselves into the establishments owned by others, and on the most trivial grounds make demands more or less unreasonable, and order strikes and otherwise interfere with the work of manufacturers, much in the way that we have an idea that the agents of the barbarbous chieftains, feudal lords, and semi-civilized rulers collected taxes and laid burdens in earlier historical times. Necessarily these men must use their power so as to insure its permanency. If strikes are popular, strikes must be ordered. If funds run low, excuses for strikes, it is believed, in many cases are sought, so as to stir the pulses of those who sympathize with the labor cause.
Co-operation has been suggested as a cure for the evil, and there are cases where it has apparently succeeded, in connection with the earlier forms of labor organization. The ambition of later labor leaders almost prevents this remedy being of effect. It may be possible still with very intelligent workmen, isolated from the large mass of workmen in the country towns, to feel an interest in co-operation; but such inducements, or the higher ones of personal kindness to employes or their families, are not of much effect in large manufacturing centers. As soon as dissatisfaction exists in one mill or manufactory, all similar employes are ordered out. The final result will be that combinations of employers must follow the combination of employes, and those who have always been strong in the past will be stronger in the future, as has appeared to be the case in many contests that have already taken place. If there are any real abuses of power by the employers, such as requiring work for unusual hours or at less than living rates, the first thing to do is to correct these abuses, so that complaints will not be upon a sound foundation. Some men, when the labor epidemic strikes their places, have sufficient force of character and influence with their men to avert the blow for some time. Others find it is policy to compromise with the representatives until a plan of action, conciliatory, offensive, or defensive, can be determined upon. The whole matter must be considered one of policy rather than of principles. The class of men to be dealt with do not talk principles except as an excuse to secure their ends.
In spite of everything, there will be times when no compromise is possible and you will be called upon to take part in defending your employers' interests against what is called a "strike." You can do so with heart when you know the employes are all well paid, and particularly, as is frequently the case, when the labor organizers and walking delegates claim that some old, tried foreman shall be dismissed because they do like him, really because he has not been a tool in carrying out their plans, and they defiantly acknowledge that their war is against non-union labor, and that they have organized your men and forced a strike to require your establishment to become as it is called a "union shop." If your deluded employes were permitted simply to go away and let you alone, and you were permitted to employ others at the reasonable wages you were paying, the problem would be a simple one. The principal labor organizations claim that everything they do is by peaceable methods, but this, like many things said, is simply to deceive, for if you attempt to employ other assistants and carry on your business independently, you will surely find that well known roughs are assembled who never do anything without they are paid for it by somebody, that your men are assaulted by such persons, and while the labor organizers talk about peaceable methods and urge them aloud in public, in case one of the roughs is arrested, the loud talkers are the first to go bail for the defender, and you will feel morally sure that the sympathizing crowd with the roughs who make the assaults are all part of or tools of the organization.
At such times, you will find your old employes standing around the street corners, persuading other men not to go to work and thus interfere with what are called the true interests of labor. Any new employe who has to go in the street will be first met with inducements of other employment, with offers of money, afterward with threats, and, if opportunity occurs, with direct assault. All the features of persuasion, intimidation, and violence will be carried out as demanded, and strangers to everybody in the vicinity, but well known as experienced leaders in this kind of work in other places, be brought in to endeavor to make the strike a success. Then, young men, is the time to show your pluck, and our experience is that educated young men will do so every time. They can be depended upon to go straight ahead with duty through every danger, bearing patiently everything that may be said, defending themselves with nature's weapons as long as possible, and without fear using reserve weapons in case real danger of life is imminent.
In carrying through a very important strike against a mere desire to control and not to correct abuses, your speaker desires to pay the highest tribute to a number of educated young men, mostly from the technical schools, who fearlessly faced every danger, and by their example stimulated others to do their duty, and all participated in the results obtained by a great success.
We would not by such references fire your hearts to a desire to participate in such an unpleasant contest. It is the duty of all to study this problem intelligently and earnestly, with a view of overcoming the difficulties and permitting the prosperity of the country to go on. While conciliation may be best at some times, policy at another, and resistance at another, we must also be thinking of the best means to prevent further outbreaks. It would seem to be true policy not to interfere with organization, but to try and direct it into higher channels. Those of the humanitarians who claim that the disease will be rooted out eventually by a more general and better education are undoubtedly largely in the right, notwithstanding that some fairly educated men have acted against their best interests in affiliating with the labor organizations. It seems to the speaker that enough instances can be collected to show the utter folly of the present selfish system, based, as it is, entirely on getting all that is possible, independent of right in the matter, and by demanding equal wages for all men, tending to lower all to one common degradation, instead of rewarding industry and ability and advancing the cause of civilization.
Labor should not be organized for selfish ends, but for its own good, _so as to secure steady and permanent employment_, rather than prevent it by impracticable schemes and unwise methods, which will cripple manufacturers and all kinds of industry. The men should organize under the general laws of the State, so that their leaders will be responsible to the laws and can be indicted, tried, and punished in case they misappropriate funds or commit any breach of trust; and such laws should be amended if necessary, so that wise, responsible leaders of the organizations can contract to furnish labor for a certain time at a fixed price, when manufacturers can make calculations ahead as to the cost of labor the same as for the cost of material, and have such confidence that they will use all their energies to do a larger amount of business and benefit the workingman as well as themselves by furnishing steady employment. Such a plan as is here outlined can readily be carried into effect by selecting better men as leaders. It is well known how well the organization known as the locomotive brotherhood is conducted, and it should be an example to others. It has had its day of dissensions, when the best counsels did not prevail, which shows that any organization of the kind, no matter how well conducted, may be diverted by its leaders into improper channels.
When organized under the laws of the State and under by-laws designed to secure steady employment, rather than any artificial condition of things in regard to pay hours, and continuance of labor, the true interests of the workman will be advanced. It may be that some one of you will develop a talent in the direction of organization and be the means of aiding in the solution of this great problem. Please think of the matter seriously, watch the law of evolution while you are advancing your professional knowledge, and if the opportunity offers, do all you can to aid in a cause so important and beneficent.
One writer has criticised the technical schools because they do not teach mechanical intuition. The schools have enough to do in the time available if they teach principles and sufficient practice to enable the principles to be understood. The aptitude to design, which must be what is meant by mechanical intuition, requires very considerable practical experience, which you will readily learn if you do not keep yourself above it. If you have used your leisure hours to study why a certain piece of mechanism was made in a certain way rather than in another; if you have wondered why one part is thick in one place rather than in another, apparently in defiance of all rules of the strength of material; if you have endeavored to ascertain why a particular device is used rather than another more evident one; if you have thought and studied why a boss is thrown in here and there in designs to receive bolts or to lengthen a journal, and if you have in your mind, by repeated observation, a fair idea of how work is designed by other people, the so-called _mechanical intuition_ will be learned and found to be the _combination of common sense and good practice_.
You will observe that some details have been copied for years and years, although thoughtful men would say they are not the best, simply because they are adapted to a large amount of work already done. This is particularly true of the rolling stock on railroads. The cost of a change in starting in a new country might be warranted, but it practically cannot be done when the parts must interchange with so much work done in other parts of the country. You will find in other cases that the direct strain to which a piece of mechanism is subjected is only one of the strains which occur in practice. A piece of metal may have been thickened where it customarily broke, and you may possibly surmise that certain jars took place that caused such breakages, or that particular point was where the abuse of the attendant was customarily applied.
Wherever you go you will find matters of this kind affecting designs staring you in the face, and you will soon see why a man who has learned his trade in the shop, and from there worked into the drawing room with much less technical information than you have, can get along as well as he does. Reserve your strength, however. Your time will come. Whenever there is a new departure to be taken, and matters to be worked out from the solid which require close computation of strains or the application of any principles, your education will put you far ahead, and if you have, during the period of what may be called your post-graduate course, which occurs during your early introduction into practical life, been careful to keep your eyes and ears open so as to learn all that a man in practical life has done, you will soon stand far ahead.
Reference was made to the use of leisure hours. Leisure hours can be spent in various ways. For instance, in studying the composition and resolution of forces and the laws of elasticity in a billiard room, the poetry of motion, etc., in a ball room, and the chemical properties of various malt and vinous extracts in another room; but the philosophical reason why certain engineering work is done in the way it is, and the proper way in which new work shall be done of a similar character and original work of any kind carried on, can only be learned by cultivating your powers of observation and ruminating on the facts collected in the privacy of one's own room, away from the allurements provided for those who have nothing to do. No one would recommend you to so separate yourself from the world as to sacrifice health and strength, or to become a recluse, even if you did learn all about a certain thing.
Remember, however, that the men who have accomplished most in this world worked the longest hours, and any one with a regular occupation must utilize his leisure hours to obtain prestige. The difference between one man and another of the same natural ability lies entirely in the amount of his information and the facility with which he can use it. Life is short, and you must realize that now is your opportunity. If any diversion in the way of pleasure or even certain kinds of congenial work is offered, consider it in connection with the question, "Will this be conducive to my higher aim?" This implies that you have a higher aim; and if you have it, and weigh everything in this way, you will find that every moment of exertion adds something to your storehouse of information and brings you nearer to the accomplishment of that higher aim.
In closing, we thank the ladies and gentlemen present for their close attention to details of special interest only to those engaged in technical study or practice.
We congratulate you, young gentlemen of the class of '87, for the success you have thus far obtained, and trust that you will persevere in well doing and win greater success in the future. We need hardly state that all that has been said was in a spirit of kindness, and we feel assured that much of it has been seconded by your parents, to whom no less than to all parents here present off or on the stage, the speaker not excepted, a serious, thoughtful problem has been, still is, and will continue to be to many, "What shall we do with our boys."--_Stevens Indicator._
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HEATING MARINE BOILERS WITH LIQUID FUEL.
We were recently witness of an experiment made at Eragny Conflans on the steam yacht Flamboyante. It was a question of testing a new vaporizer or burner for liquid fuel. The experiment was a repetition of the one that the inventor, Mr. G. Dietrich, recently performed with success in the presence of Admirals Cloue and Miot.
The Flamboyante is 58 ft. in length, 9 ft. in width, draws 5 ft. of water, and has a displacement of 10 tons. She is provided with a double vertical engine supplied by a Belleville boiler that develops 28 horse power. The screw makes 200 revolutions per minute, and gives the yacht a speed of 6½ knots.
Mr. Dietrich's vaporizer appears to be very simple, and has given so good results that we have thought it of interest to give our readers a succinct description of it. In this apparatus, the inventor has endeavored to obtain an easy regulation of the two essential elements--naphtha and steam.
Fig. 1 represents the apparatus in section. The steam enters through the tubulure, A, and finds its way around the periphery of a tuyere, D. It escapes with great velocity, carries along the petroleum that runs from two lateral tubulures, B (Fig. 2), and throws it in a fine spray into the fireplace, through the nozzle, C (Fig. 1), which is flattened into the shape of a fan opened out horizontally. The mixture at once ignites in contact with the hot gases, and gives a beautiful, long, clear flame. The air necessary for the combustion is sucked through the interior of the nozzle, H, which is in front of the tuyere. It will be seen that the current of steam can be regulated by moving the tuyere, D, from or toward the eduction orifice. This is effected through a maneuver of the hand wheel, F. In the second place, the flow of the petroleum is made regular by revolving the hand wheel, G, which gives the piston, O, a to and fro motion in the tuyere, D.
The regulation may be performed with the greatest ease. It is possible to instantly vary, together or separately, the steam and the petroleum. Under such circumstances, choking is not to be feared at the petroleum orifice, where, according to experiment, the thickness of the substance to be vaporized should not be less than 0.04 of an inch.
The petroleum might evidently be made to enter at A and the steam at B; but one of the conclusions of the experiments cited is that the performance is better when the jet of steam surrounds the petroleum. It will be understood, in fact, that by this means not a particle of the liquid can escape vaporization and, consequently, combustion. Moreover, as the jet of petroleum is completely surrounded by steam its flow can be increased within the widest limits, and this, in certain cases, may prevent an obstruction without much diminishing the useful effect of the burner.
The apparatus is easily and rapidly taken apart. It it is only necessary to remove the nozzle, C, in order to partially clean it. It would even seem that the cleaning might be done automatically by occasionally reversing the flow of the steam and petroleum. However efficacious such a method might prove, the apparatus as we have described it can be very easily applied to any generator. Fig. 2 represents it as applied to the front of a furnace provided with two doors. A metallic box, with two compartments, is placed on one side of the furnace, and is provided with two stuffing boxes that are capable of revolving around the steam and petroleum pipes. The latter thus form the pivots of the hinge that allows of the play of the vaporizers and piping.
It was in this way that Mr. Dietrich arranged his apparatus in an experiment made upon a stationary boiler belonging to a Mr. Corpet. The experiment was satisfactory and led to the adoption of the arrangement shown in Fig. 3. The fire bridge is constructed of refractory bricks, and the majority of the grate bars are filled in with brick. The few free bars permit of the firing of the boiler and of access of air to the interior of the fire box. Under such circumstances, the combustion is very regular, the furnace does not roar, and the smoke-consuming qualities are perfect.
In the experiment on the Flamboyante, the boiler was provided with but one apparatus, and the grate remained covered with a layer of ignited coal that had been used for firing up in order to obtain the necessary pressure of steam to set the vaporizer in operation. This ignited coal appeared to very advantageously replace the refractory bricks, the role of which it exactly fulfilled. It has been found well, moreover, to break the flames by a few piles of bricks in the furnace, in order to obtain as intimate a mixture as possible of the inflammable gases.
It is to be remarked that firing up in order to obtain the necessary steam at first is a drawback that might be surmounted by using at the beginning of the operation a very small auxiliary boiler. The main furnace would then be fired by means of say a wad of cotton. But, in current practice, if a grate and fire be retained, the firing will perhaps be simpler.
With but one apparatus, the pressure in the Flamboyante's boiler rose in a few minutes from 6 to 25 pounds, and about a quarter of an hour after leaving the wharf the apparatus had been so regulated that there was no sign of smoke. This property of the Dietrich burner proceeds naturally from the use of a jet of steam to carry along the petroleum and air necessary for combustion. It is, in fact, an Orvis smoke consumer transformed, and applied in a special way.
It must be added that the regulating requires a certain amount of practice and even a certain amount of time at every change in the boat's running. So it is well to use two, and even three, apparatus, of a size adapted to that of the boiler. The regulation of the furnace temperature is then effected by extinguishing one or two, or even three, of the apparatus, according as it is desired to slow up more or less or to come to a standstill.
The oil used by Mr. De Dosme on his yacht comes from Comaille, near Antun. The price of it is quite low, and, seeing the feeble consumption (from 33 to 45 lb. for the yacht's boiler), it competes advantageously with the coal that Mr. De Dosme was formerly obliged to use.--_La Nature._
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[Continued from SUPPLEMENT, No. 622, page 9935.]
THE CHANGE OF GAUGE OF SOUTHERN RAILROADS IN 1886.[1]
[Footnote 1: A paper read before the Western Society of Engineers, June 7, 1887.]
By C.H. HUDSON.
Many of the wheels that were still in use with the long hub were put into a lathe, and a groove was cut an inch and a half back from the face, leaving our cast collar, which was easily split off as before. (Fig. 24.)
With tender wheels, as with our car wheels, the case was different. Originally, the axle for the 5 ft. gauge was longer than for the 4 ft. 9 in.; but latterly the 5 ft. roads had used a great many master car builders' axles for the 4 ft. 9 in. gauge, namely, 6 ft. 11¼ in. over all, thus making the width of the truck the same as for 4 ft. 9 in. gauge. To do this a dished wheel, or rather a wheel with a greater dish by 1½ in. than previously used, was needed, so that the tread of the wheel could be at its proper place. (See Fig. 25.) There were, of course, many of the wheels with small dish and long axles still in use. Their treatment, however, when the day of change came, did not vary from that of the short axle.
It had been the rule for some years that all axles should be turned back 1½ in. further than needed; but unfortunately the rule had not been closely followed, and many were found not to be so turned. To make the matter worse, quite a number of the wheels were found to have been counterbored about ½ in. deep at the back end, and the axle turned up to fit this counterbore; a good idea to prevent the running in, in case the wheel worked loose, but bad from the standpoint of a change of gauge. In such cases the wheels had to be started off before the axle could be turned back, so that the wheels could be pushed on in their proper position. (Fig. 26.)