Scientific American Supplement, No. 458, October 11, 1884
Chapter 6
Mr. Worsdell has lately designed for the Great Eastern Railway a fine type of coupled express engine, which deserves mention. It has inside cylinders 18 in. diameter and 24 in. stroke, with coupled wheels 7 ft. diameter and leading wheels 4 ft. diameter, the latter being fitted with a radial axle on a somewhat similar plan to that previously described as adopted by Mr. Webb for the new North-Western engines; the frames are single, with inside bearings to all the wheels, and Joy's valve gear is used. The boiler pressure is 140 lb., and the tractive power per lb. of mean cylinder pressure 92 lb. The total wheel base is 17 ft. 6 in. The boiler, which is fed by two injectors, is of steel, 11 ft. 5 in. long and 4 ft. 2 in. diameter. The grate area is 17.3 square feet, and the heating surface is, in the tubes, 1,083; fire-box, 117; total, 1,200 sq. ft. The weight in working order is, on the leading wheels, 12 tons 19 cwt.; driving wheels, 15 tons; trailing wheels, 13 tons 4 cwt.; total, 41 tons 3 cwt. These engines burn 27 lb. of coal per train mile with trains averaging thirteen coaches. It has been seen that the Cheshire lines express between Liverpool and Manchester is one of the fastest in England, and the Manchester, Sheffield, and Lincolnshire Railway Company, who works the trains, has just introduced a new class of engine specially for this and other express trains on the line. The cylinders are outside, 17½ in. diameter and 26 in. stroke, with single driving wheels 7 ft. 5 in. diameter, the leading and trailing wheels being 3 ft. 8 in. diameter. The total wheel base is 15 ft. 9 in., and the frames are double, giving outside bearings to the leading and trailing axles, and inside bearings to the driving axle. The boiler is 11 ft. 6 in. long and 3 ft. 11 in. diameter, and the grate area is 17 square feet. The heating surface is in the tubes 1,057 square feet; fire-box, 87 square feet; total, 1,144 square feet. The tractive force per pound of mean cylinder pressure is 88.4 lb. The weight in full working order is, on the leading wheels, 11 tons 3 cwt.; driving wheels, 17 tons 11 cwt.; trailing wheels, 11 tons 18 cwt.; total, 40 tons 12 cwt. This engine is remarkable for the great weight thrown on the driving wheels, and its cylinder power is great in proportion to its adhesion, thus allowing the steam to be worked at a high rate of expansion, which is most favorable to the economical consumption of fuel. There are numerous fine engines running on other lines, such as the new bogie locomotives on the North-Eastern and Lancashire and Yorkshire railways, and the coupled express engines on the Caledonian; but those already described represent fairly the lending features of modern practice, and the author will now notice briefly the two other classes of engines--tank passenger engines for suburban and local traffic and goods engines. The Brighton tank passenger engine is a good example of the former class; it has inside cylinders 17 in. diameter and 24 in. stroke. The two coupled wheels under the barrel of the boiler are 5 ft. 6 in. diameter, and the trailing wheels 4 ft. 6 in.; there are single frames with inside bearings to all the axles. The boiler pressure is 140 lb., and the tractive force per pound of mean cylinder pressure 106 lb.; the total wheel base is 14 ft. 6 in. The boiler is 10 ft. 2 in. long and 4 ft. 4 in. diameter, and the heating surface is in the tubes, 858 square feet; fire-box, 90 square feet; total, 948 square feet. The engine is furnished with wing tanks holding 860 gallons of water, and carries 30 cwt. of coal. The weight in working order is 38 tons. These engines have taken a maximum load of twenty-five coaches between London and Brighton, but are mainly employed in working the suburban and branch line traffic; their average consumption of coal is 23.5 lb. per mile, with trains averaging about ten coaches.
Another example is Mr. Webb's tank engine on the North-Western Railway, which presents a contrast to the foregoing. It has inside cylinders 17 in. diameter and 20 in. stroke, coupled wheels 4 ft. 6 in. diameter, and a tractive power per lb. of mean cylinder pressure of 107 lb.; the wheel base is 14 ft. 6 in. with a radial box to the leading axle; the heating surface is in the tubes, 887; fire-box, 84; total, 971 square feet; the weight in working order is 35 tons 15 cwt. The engine is fitted with Webb's hydraulic brake, and steel, manufactured at Crewe, is largely used in its construction. The consumption of coal-working fast passenger trains has been 28½ lb. per mile. There are many other types, such as the ten wheel bogie tank engines of the London, Tilbury, and Southend and South-Western railways; the saddle tank bogie engines, working the broad gauge trains on the Great Western Railway, west of Newton; and the familiar class working the Metropolitan and North London traffic. But the same principle is adopted in nearly all--a flexible wheel base to enable them to traverse sharp curves, small driving wheels coupled for adhesion, and wing or saddle tanks to take the water. One notable exception is, however, the little six wheel all-coupled engines weighing only 24 tons, which work the South London traffic, burning 24¼ lb. of coal per mile, with an average load of eleven coaches.
Goods engines on all lines do not vary much. As a rule they are six wheel all-coupled engines, with generally 5 ft. wheels, and cylinders varying between 17 in. and 18 in. diameter and 24 in. to 26 in. stroke; the grate area is about 17 square feet, and the total heating surface from 1,000 to 1,200 sq. ft.; the average weight in full working order varies from 30 to 38 tons. One noteworthy exception occurs, however, on the Great Eastern Railway, where a type of goods engine with a pony truck in front has been introduced. The cylinders are outside 19 in. diameter and 26 in. stroke, there are six coupled wheels 4 ft. 10 in. diameter, and the pony truck wheels are 2 ft. 10 in. diameter; the total wheel wheel base is 23 ft. 2 in., but there are no flanges on the driving wheels. The boiler is 11 ft. 5 in. long and 4 ft. 5 in. diameter, the boiler pressure is 140 lb., and the tractive force per lb. of mean cylinder pressure 162 lb.; the grate area is 18.3 square feet, and the heating surface is in the tubes, 1,334 square feet; fire-box, 122 square feet; total, 1,456 square feet.
The weight in working order is on the pony truck, 8 tons 10 cwt.; leading coupled, 12 tons 8 cwt.; driving coupled, 13 tons 5 cwt.; trailing coupled, 12 tons 15 cwt.; total, 47 tons.
The tender weighs 28 tons in full working order. These engines take 40 loaded coal trucks or sixty empty ones, and burn 52 lb. of coal per train mile, the worst gradient being 1 in 176. A notice of goods engines would not be complete without alluding to a steep gradient locomotive, and a good example is the engine which works the Redheugh Bank on the North-Eastern Railway. This incline is 1,040 yards long, and rises for 570 yards 1 in 33, then for 260 yards 1 in 21.7, for 200 yards 1 in 25, and finally for 110 yards 1 in 27. The engine, which is an all-coupled six wheel tank engine, weighs 48½ tons in working order, it has cylinders 18 in. diameter and 24 in. stroke, and 4 ft. wheels, the boiler pressure is 160 lb., and the tractive force per lb. of mean steam pressure in the cylinders is 162 lb. This engine will take up the incline twenty-six coal wagons, or a gross load of 218 tons, which is a very good duty indeed.
Having now passed in review the general types of engines adopted in modern English practice, the author would briefly draw attention to some points of design and some improvements effected in late years. And first, as to the question of single or coupled engines, there is a great diversity of opinion. Mr. Stirling conducts his traffic at a higher rate of speed, and certainly with equal punctuality, with his magnificent single 8 ft. engines, as Mr. Webb on the North-Western with coupled engines, and the economy of fuel of the former class over the latter is very remarkable; this is, no doubt, owing, as has been previously pointed out, to their ample cylinder power, which permits of the steam being worked at a high rate of expansion. There is no doubt that if single engines can take the load they will do so more freely and at a less cost than coupled engines, burning on the average 2 lb. of coal per mile less with similar trains. With, regard to loads, it is a question whether any express train should be made up with more than twenty-five coaches. The Great Northern engine will take twenty-six and keep time, and the Brighton single engine has taken the five P.M. express from London Bridge to Brighton, consisting of twenty-two coaches, at a speed of forty-five miles per hour. Of course where heavy gradients have to be surmounted, such as those on the Midland route to Scotland, coupled engines are a necessity. Single engines are said to slip more than coupled; thus an 8 ft. single Great Northern engine running down the incline from Potter's Bar to Wood Green with twelve coaches at the rate of sixty miles an hour was found to be making 242 revolutions per mile instead of 210; and in an experiment tried on the Midland Railway it was found that a coupled engine with ten coaches at fifty miles an hour made seventeen extra revolutions a mile, but when the side rods were removed it made forty-three. The Great Western, Great Northern, and Brighton mainly employ single engines for their fast traffic; and the Manchester, Sheffield, and Lincolnshire have now adopted the single type in preference to the coupled for their express trains; while the North-Western, Midland, South-Western, and Chatham adopted the coupled type. One noticeable feature in modern practice is the increased height of the center line of boiler; formerly it was the great aim to keep this low, and numerous schemes to this effect were propounded, but now it has become generally recognized that a high pitched engine will travel as steadily and more safely round a curve--given a good road--than a low pitched one; and thus while in 1850 the average height of the center line of boilers varied between 5 ft. 3 in. and 6 ft. 3 in., now in the latest designs it lies between 7 ft. and 7 ft. 6 in. Single frames are very generally adopted, but double frames and outside bearings to the leading and trailing wheels, as in the Great Western engines, give great steadiness in running, and this class has also double bearings to the driving wheels, thus entailing greater security in case of the facture of a crank axle. The general adoption of cabs on the foot-plate for the men is another improvement of late introduction, although at first not universally appreciated by those for whose comfort it was designed--"I felt as if I was in my coffin," said an old driver when asked how he liked the new shelter. Mild steel fire-boxes, which have been employed in America, are not in favor here, copper being universally used; they have been tried on the Caledonian, Great Southern and Western, North London, and North-Western, and were found not to succeed. Brake blocks of cast iron have now generally superseded wood; steel is being more and more used, especially on the North Western. There is less use of brasswork for domes and fittings, although it is claimed for brass that it looks brighter and can easily be kept clean. There is greater simplicity of design generally, and the universal substitution of coal as coke for fuel, with its consequent economy; and last, but not least, the adoption of standard types of engines, are among the changes which have taken place in locomotive practice during the past quarter of a century.
Having now reviewed, as far as the limits of this paper will allow, the locomotive practice of the present day, the author would in conclusion draw attention to what may possibly be one course of locomotive development in the future. Time is money, and it may be in the coming years that a demand will arise for faster means of transit than that which we possess at present. How can we meet it? With our railways laid out with the curves and gradients existing, and with our national gauge, and our present type of locomotive, no great advance in speed is very probable; the mean speed of express trains is about fifty miles an hour, and to take an average train of 200 tons weight at this speed over a level line requires between 650 and 700 effective horse-power, within the compass of the best engines of the present day. But if instead of fifty miles an hour seventy is required, an entirely different state of things obtains. Taking a train of 100 tons, with engine and tender weighing 75 tons, or 175 tons gross, the first question to determine will be the train resistance, and with reference to this we much want careful experiments on the subject, like those which Sir Daniel Gooch made in 1848, on the Bristol and Exeter Railway, which are even now the standard authority; the general use of oil axle-boxes and long bogie coaches, irrespective of other improvements, would render this course desirable. With regard to the former, they appear to run with less friction, but are heavier to start, oil boxes in some experiments made on the South-Western Railway giving a resistance of 2.5 lb. per ton, while grease boxes ranged from 6 lb. to 9 lb. per ton. Again, the long and heavy bogie Pullman and other coaches have the reputation among drivers, rightly or wrongly, of being hard to pull. The resistance of an express train on the Great Western Railway at seventy-five miles an hour was 42 lb. per ton, and taking 40 lb. per ton for seventy miles an hour would give a total resistance on the level of 7,000 lb., corresponding to 1,400 horse-power--about double the average duty of an express engine of the present day. The weight on the driving wheels required would be 18¾ tons, allowing one-sixth for adhesion, about the same as that on the driving axle of the Bristol and Exeter old bogie engines. Allowing 2½ lb. of coal per horse-power per hour would give a total combustion of 3,500 lb. per hour and to burn this even at the maximum economic rate of 85 lb. per square foot of grate per hour would require a grate area of 41 square feet, and about 2,800 square feet of heating surface. Unless a most exceptional construction combined with small wheels is adopted, it appears almost impossible to get this amount on the ordinary gauge. It is true the Wootten locomotives on the Philadelphia and Reading Railway have fire-boxes with a grate area of as much as 76 square feet, but these boxes extend clean over the wheels, and the heating surface in the tubes is only 982 square feet; but although these engines run at a speed of forty-two miles an hour, they are hardly the type to be adopted for such a service as is being considered. On the broad gauge, however, such an engine could easily be designed on the lines now recognized as being essential for express engines without introducing any exceptional construction, and there appears but little doubt that were Brunei's magnificent gauge the national one, competition would have introduced a higher rate of speed between London and our great towns than that which obtains at present.
The whole question of the future introduction of trunk lines, exclusively for fast passenger traffic, is fraught with the highest interest, but it would be foreign to the subject matter of this paper to enter more fully on it, the author merely desiring to state his opinion that if the future trade and wealth of our country require their construction, and if a very high rate of speed much above our present is to be attained, their gauge will have to be seriously considered and settled, not by the reasons which caused the adoption of the present gauge, but by the power required to carry on the traffic--in fact, to adapt the rail to the engine, and not, as at present, the engine to the rail. High speed requires great power, and great power can only be obtained by ample fire-grate area, which for a steady running engine means a broad gauge. The Gauge Commissioners of 1846 in their report esteemed the importance of the highest speed on express trains for the accommodation of a comparatively small number of persons, however desirable that may be to them, as of far less moment than affording increased convenience to the general commercial traffic of the country. The commercial traffic of England has grown and prospered under our present system, and if its ever increasing importance demands high speed passenger lines, we may rest assured that the ingenuity of man, to which it is impossible to assign limits, will satisfactorily solve the problem.
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SCREW STEAM COLLIER FROSTBURG.
Our diagram shows the screw steam collier Frostburg, built by Henry H. Gorringe (the American Shipbuilding Co.), Philadelphia, Pa. Length, 210 ft. Beam, 33 ft. Depth, 17 ft, Register tonnage, 533. Carrying capacity on 14ft., 1,100 tons, and 100 tons coal in bunker. Cubical contents of cargo space, 55,168 cub. ft. Carrying capacity on 16 feet draught, 1,440 tons. Engines, compound surface condensing. High pressure 26 in. diameter, low pressure 48 in. diameter, stroke 36 in. Two boilers, each 13 ft. diameter. 10 ft. long, and one auxiliary 5 ft. diameter and 10 ft. high. 100 lb. working pressure. Sea speed with full cargo, 11 knots.
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A thirteen year old girl, who is perfect in other ways, but who has simply little blue spots that puff out slightly where her eyes should be, is said to be living at Amherst, Portage County, Wisconsin.
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DESTRUCTION OF THE TARDES VIADUCT.
The railroad from Montlucon to Eygurande, which is being constructed by the state engineers, crosses the valley of the Tardes in the environs of Evaux (Creuse).
At the spot selected for the establishment of the viaduct the gauge is deep and steep. The line passes at 300 feet above the river, and the total length of the metallic superstructure had to be 822 feet. To support this there was built upon the right bank a pier 158 feet in height, and, upon the left, another one of 196 feet. The superstructure had been completed, and a portion of it had already been swung into position, when a violent, gale occurred and blew it to the bottom of the gorge. At the time of the accident the superstructure projected 174 feet beyond the pier on the right bank, and had to advance but 121 feet to reach the 33 foot scaffolding that had been established upon the other pier.
It blows often and violently in this region. For example, a gale on the 20th of February, 1879, caused great damage, and, among other things, blew the rear cars of a hay train from the top of the Louvoux viaduct to the Bouble.
The superstructure of the Tardes viaduct had already withstood the tempest of the 23d and the 24th of January, 1884, and neither any alteration in its direction nor any change in the parts that held it upon the pile could be perceived. But on the night of January 26-27 the storm doubled in violence, and the work was precipitated into the ravine. No one was witness of the fall, and the noise was perceived only by the occupants of the mill located below the viaduct.
The workmen of the enterprise, who lived about 325 feet above this mill and about 650 feet from the south abutment, heard nothing of it, the wind having carried the noise in an opposite direction. It was not until morning that they learned of the destruction of their work and the extent of the disaster.
One hundred and sixty-nine feet of the superstructure, weighing 450 tons, had been precipitated from a height of nearly 200 feet and been broken up on the rock at 45 feet from the axis of the pier. The breakage had occurred upon the abutment, and the part 195 feet in length that remained in position in the cutting was strongly wedged between walls of rock, which had kept this portion in place and prevented its following the other into the ravine.
Upon the pier there remained a few broken pieces and a portion of the apparatus used in swinging the superstructure into place.
Below, in the debris of the superstructure, the up-stream girder lay upon the down-stream one. The annexed engraving shows the state of things after the disaster.
Several opinions have been expressed in regard to the cause of the fall. According to one of these, the superstructure was suddenly wrenched from its bearings upon the pier, and was horizontally displaced by an impulse such that, when it touched the masonry, its up-stream girder struck the center of the pier, upon which it divided, while the down-stream one was already in space. The fall would have afterward continued without the superstructure meeting the face of the pier.
Upon taking as a basis the horizontal displacement of the superstructure, which was 45 meters to the right of the pier, and upon combining the horizontal stress that produced it with that of the loads, the stress exerted upon the body may he deduced. But this hypothesis seems to us scarcely tenable, especially by reason of the great stress that it would have taken to lift the superstructure. On another hand, it was possible for the latter to slide over one edge of the pier, and this explains the horizontal distance of 45 feet by which its center of gravity was displaced. It is probable, moreover, that the superstructure, before going over, moved laterally upon its temporary supports.
The girders were, in fact, resting upon rollers, and the roller apparatus themselves were renting upon wedges, and there was no anchorage to prevent a transverse sliding.
Under the prolonged thrust of a very high wind, the superstructure, by reason of its considerable projection, must have begun to swing like a pendulum. These oscillations acquired sufficient amplitude to cause the superstructure to gradually move upon its rollers until the latter no longer bore beneath the webs. The flanges therefore finally bent upward where they rested upon the rollers, through the action of the weight which they had to support, and the entire superstructure slid off into space.
An examination of the bent pieces seems to give great value to this hypothesis.--_Le Genie Civil_.
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JOY'S REVERSING AND EXPANSION VALVE GEAR.
[Footnote: A paper read before the Mechanical Section of the British Association, at Montreal, August, 1884.]
Four years ago, in August, 1880, a paper was read on this subject before the Annual Summer Meeting of the Mechanical Engineers' Society of Great Britain, then held in Barrow-in-Furness, describing this valve motion and its functions, which was then comparatively new. It was, however, illustrated by its application to a large express goods (freight) engine, built by the London and North-Western Railway Company (England) specially to test the advantages and the endurance of the gear. This engine had cylinders of 18 inches in diameter and 24 inch stroke, and six wheels coupled 5 feet 1 inch diameter, and was designed by Mr. Webb, the Company's chief engineer, for their heavy fast goods traffic on the main line. The engine has been running this class of traffic ever since. In January, 1884, it was passed through the repair shops for a general overhauling, when it was found that the valve motion was in such good condition as to be put back on the engine without any repairs.