Scientific American Supplement, No. 324, March 18, 1882
Chapter 2
Supposing the projectile to start, as in a muzzle loader, without offering any resistance beyond that due to inertia, it is necessary to employ a powder which shall burn quickly enough to give off most of its gas before the shot has proceeded far down the bore; otherwise the velocity at the muzzle will be low. To control this comparatively quick burning powder, a large air space is given to the cartridge, which, therefore, is placed in a chamber considerably too big for it. Supposing, on the other hand, the projectile to be furnished with a stout band, giving a high resistance to initial motion, a much slower powder can be used, since the combustion proceeds as if in a closed vessel, until sufficient pressure is developed to overcome the resistance of the band. This enables us to put a larger quantity of slower burning powder into the chamber, and in fact to use, instead of a space filled with air, a space filled with powder giving off gas, which comes into play as the projectile travels down the bore. Thus, while not exceeding the intended pressure at the breech, the pressure toward the muzzle is kept up, and the velocity very materially increased. Following this principle to this conclusion, it will be found that the perfect charge for a gun will be one which exactly fills the chamber, and which is composed of a powder rather too slow to give the pressure for which the gun is designed, supposing the shot to move off freely. The powder should be so much too slow as to require for its full development the holding power of a band which is just strong enough to give rotation to the shot.
Having settled that the gun of the future is to be a breech-loader, we have next to consider what system of closing the breech is to be adopted.
The German guns are provided with a round backed wedge, which is pushed in from the side of the breech, and forced firmly home by a screw provided with handles; the face of the wedge is fitted with an easily removable flat plate, which abuts against a Broad well ring, let into a recess in the end of the bore. On firing, the gas presses the ring firmly against the flat plate, and renders escape impossible as long as the surfaces remain uninjured. When they become worn, the ring and plate can be exchanged in a few minutes. Mr. Vavasseur, of Southwark, constructs his guns on a very similar plan. In the French guns, and our modern ones, the bore is continued to the rear extremity of the piece, the breech end forming an intermittent screw, that is, a screw having the threads intermittently left and slotted away. The breech block has a similarly cut screw on it, so that when the slots in the block correspond with the untouched threads in the gun, the block can be pushed straight in, and the threads made to engage by part of a revolution. In the French Marine the escape of gas is stopped very much as in Krupp's system; a Broadwell ring is let into a recess in the end of the bore, and a plate on the face of the breech-block abuts against it.
In the French land service the escape is sealed in quite a different manner. A stalk passes through the breech-block, its foot being secured on the exterior. The stalk has a mushroom-shaped head projecting into the bore. Round the neck of the stalk, just under the mushroom, is a collar of asbestos, secured in a canvas cover; when the gun is fired, the gas presses the mushroom against the asbestos collar, and squeezes it against the walls of the bore. It is found that this cuts off all escape.
We are at present using the Elswick method, which consists of a flat-backed cup, abutting against the slightly rounded face of the breech plug. The lips of the cup rest against a copper ring let in the walls of the bore. On firing, the gas presses back the cup against the rounded end of the breech-block, and thus forces the lips hard against the copper ring.
It is difficult to compare the excellence of these various systems, so much depends on the care of the gunners, and the nicety of manufacture. The German and French marine methods permit the parts to be quickly exchanged when worn, but it is necessary to cut deeply into the walls of the gun, and to make the wedge, or breech-screw, considerably larger than the opening into the chamber.
The Elswick plan is decidedly better in this last respect, but it requires several hours to extract and renew the copper ring where worn.
The French land service (_De Bange_) arrangement requires no cutting into the gun, and no enlargement of the breech screw beyond the size of the chamber, while it is renewable in a few minutes, merely requiring a fresh asbestos pad when worn. As regards durability, there is probably no great difference. I have been informed that with a light gun as many as 3,000 rounds have been fired with one asbestos pad. But usually it may be considered that a renewal will be required of the wearing surfaces of any breech-loader after a number of rounds, varying from six or seven hundred, with a field gun, to a hundred or a hundred and fifty with a very heavy gun. Full information is wanting on this point.
Having now decided on the material of which the gun is to be composed, and the manner in which it is to be constructed, and having, moreover, settled the knotty point of how it is to be loaded, we come to the general principles on which a gun is designed. It must not be overlooked that a gun is a machine which has to perform a certain quantity of work of a certain definite kind, and, like all other machines, must be formed specially for its purpose. The motive power is gunpowder, and the article to be produced is perhaps a hole in an armor-plate, perhaps a breach in a concealed escarp, or perhaps destructive effect on troops. These articles are quite distinct, and though all guns are capable of producing them all to some extent, no gun is capable of producing more than one in the highest state of excellence.
Thus, for armor piercing, a long pointed bolt, nearly solid, is required. It must strike with great velocity, and must therefore be propelled by a very large charge of powder. Hence an armor-piercing gun should have a large chamber and a comparatively small bore of great length.
For breaching fortifications, on the other hand, curved fire is necessary; the escarps of modern fortresses are usually covered from view by screens of earth or masonry in front, so that the projectiles must pass over the crest of the screen, and drop sufficiently to strike the wall about half-way down, that is to say, at an angle of 15° to 20°. To destroy the wall, shell containing large bursting charges of powder are found to be particularly well adapted. Now it is clear that, for a shell to drop at an angle of 15° or 20° at the end of a moderate range, the velocity at starting must be low. Hence, for pieces intended for breaching no enlarged powder chamber is wanted; the effect on the wall is due to the shell, which must be made of a shape to hold the most powder for a given weight; and, therefore, rather short and thick. This gives us a large bore, which need not be long, as little velocity is required.
For producing destructive effect among troops, a third kind of projectile is employed. It is called shrapnel, and it consists of a thin shell, holding a little powder and a large quantity of bullets. The powder is ignited by a fuse, which is set to act during flight, or on graze, when the shell is nearing the object. The explosion bursts the shell open, and liberates the bullets, which fly forward, actuated by the velocity of the shell at the moment of bursting. Hence, to render the bullets effective, a considerable remaining velocity is requisite. The gun must therefore take a large powder charge, while, as the shell has to hold as many bullets as possible, the bore must be large enough to take a short projectile of the given weight. Thus, the proportions of the shrapnel gun will be intermediate between those of the armor-piercing gun and the shell gun.
There are certain axioms known from experience, which should be mentioned here. First, the length of the powder chamber should not be more than three and a half or four times its diameter, if it can possibly be avoided, because, with longer charges, the inflamed powder gas is apt to acquire rapid motion, and to set up violent local pressures. Next, the strength of a heavy gun, as reckoned on the principle of all the metal being sound and well in bearing, should not be less than about four times the strain expected.
Again, though there are several opinions as to the best weight of shot for armor piercing, in proportion to diameter, yet among the most advanced gun-makers, there is a growing tendency toward increased weight. The value of w/d³, that is, the weight in pounds divided by the cube of the diameter in inches, as this question is termed, is in the hands of the Ordnance Committee, and it is to be confidently hoped that efforts will shortly be made to arrive at a solution. In the meantime, from about 0.45 to 0.5 appears to be a fairly satisfactory value, and is adopted for the present.
Lastly, it may be broadly stated, that with suitable powders, a charge of one-third the weight of the shot demands for most profitable use a length of bore equal to about twenty-six calibers; a charge equal to half the weight of the shot should be accommodated with a bore of about thirty calibers; while a charge of two-thirds the weight of the shot will be best suited by a bore thirty-five calibers long. Of course, in each case, greater length of bore will give increased velocity, but it will be gained at the expense of additional weight, which can be better utilized elsewhere in the gun.
The amount of work performed by gunpowder, when exploded in a gun, is a subject which has engaged a vast quantity of attention, and some highly ingenious methods of calculating it have been put forward. Owing, however, to the impossibility of ascertaining how fast the combustion of large grains and prisms proceeds, a very considerable amount of experience is required to enable the gunmaker to apply the necessary corrections to these calculations; but, on the whole, it may be said that, with a given charge and weight of shot, the muzzle velocity may now be predicted with some accuracy.
You now have the chief data on which the designer bases his proposals, and lays down the dimensions of the gun to suit such conditions as it may be required to fulfill. In actual practice, the conditions are almost always complicated, either by necessities of mounting in particular places, such as turrets and casemates; or by the advantages attending the interchangeability of stores, or other circumstances; and it requires great watchfulness to keep abreast of the ever-growing improvements of the day.
I will now conclude with a few words on the power of heavy guns, when employed in various ways. The first consideration is accuracy of fire. No matter how deadly the projectile may be, it is useless if it does but waste itself on air. Accuracy is of two kinds--true direction and precision of range. All modern guns are capable of being made to shoot straight; but their precision of range depends partly on the successful designing of the gun and ammunition, so as to give uniform velocities, and partly on the flatness of the trajectory. The greater the velocity, the lower the trajectory, and the greater the chance of striking the target. Supposing a heavy gun to be mounted as in the fortresses round our coasts, and aimed with due care, the distance of the object being approximately known, we may fairly expect to strike a target of the size of an ordinary door about every other shot, at a range of a mile and a half. Here we have carriages mounted on accurately leveled platforms; we have men working electric position finders, and the gunners live on the spot, and know the look of the sea and land round about.
Now, consider the case of guns mounted in ships. You at once perceive the difficulties of the shooter. Even supposing the ship to be one of our magnificent ironclads, solid, steady, yielding little to the motion of the water, yet she is under steam, the aim of her guns is altered every moment, some oscillation is unavoidable, and she can only estimate the range of her adversary. Great skill is required, and not only required, I am glad to say, but ready to hand, on the part of the seamen gunners; and low trajectory guns must be provided to aid their skill.
If we go to unarmored ships of great tonnage and speed, we shall find these difficulties intensified; and if we pass on to the little gunboats, advocated in some quarters for attacking ironclads in a swarm, we shall find that unsteadiness of platform in a sea-way renders them a helpless and harmless mark for the comparatively accurate practice of their solitary but stately foe.
The destructive power of guns is little known to the general public, and many wild statements are sometimes put forward. Guns and plates have fought their battle with varying success for many years. One day the plate resists, another day the gun drives its bolt through. But it is frequently overlooked that the victory of a plate is a complete victory. If the shot does not get through, it does practically nothing. On the other hand, the victory of the gun is but a partial triumph; it is confined to a small arc. I mean that, when the plate is struck at an angle exceeding 30° or so, the shot glances harmlessly off; while, even when perforation is obtained, it is at the expense of the more deadly qualities of the projectile, which must be a nearly solid bolt, unable to carry in with it heavy bursting charges of powder or destructive masses of balls.
About six years ago, an experiment carried out at Shoeburyness taught a lesson which seems to be in danger of being forgotten. We hear sometimes that unarmored vessels are a match for ironclads and forts; and I will conclude this paper with a short extract from the official account of the results of firing shrapnel shell at an unprotected ship's side. I shall say nothing of boilers and magazines, but shall state simply the damage to guns and gunners.
A target was built representing the side of a certain class of unarmored ships of war; behind this target, as on a deck, were placed some unserviceable guns, mounted on old carriages, and surrounded by wooden dummies, to represent the men working the guns. The attacking gun was a twelve-ton nine-inch muzzle-loader, of the old despised type, and the projectiles were shrapnel shell. The charges were reduced to represent the striking force at a range of 500 yards. Two rounds did the following damage inside, besides tearing and ripping the ship's side in all directions.
1st Gun.--Seven men of detachment killed.
2d Gun.--Carriage destroyed. Six men blown to pieces, all the remainder of the detachment severely hit.
3d Gun.--No damage to gun or carriage. Five men killed, one blown to bits, and one wounded in leg.
4th Gun.--Gun dismounted. The whole of the gun detachment blown to pieces.
That is the amount of destruction achieved in an unarmored ship by two rounds of shrapnel shell.
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OSCILLATING CYLINDER LOCOMOTIVE.
This locomotive is the design of Mr. Henry F. Shaw, of Boston.
This engine has oscillating cylinders placed between the driving-wheels. Fig. 2 represents a section of one of these cylinders, from which it will be seen that each has two pistons and piston-rods, which are connected directly to the crank-pins. His invention is described as follows in his specification:
"Midway between each set of wheels, e and f, is located the oscillating steam-cylinder, g, having its journals, g' and g", supported in the stationary arm, h, which is secured in a suitable manner to the frame, c. To each cylinder, g, is secured or cast in one piece therewith a balanced vibratory beam or truss, i, as shown. Within the cylinder, g, are two movable pistons, k and k', Fig. 2, provided with piston-rods, l and l', and cross-heads, m and m', as shown.
"n n are slides for the cross-head, m, on the insides of one end of the truss or beam, i, and n' n', are similar slides in the other end of said truss or beam, for the cross-head, m'. To the driving-wheel, e, is attached a crank-pin, passing through the cross-head, m, and to the driver-wheel, f, is attached a similar crank-pin, F, that passes through the cross-head, m'. o is the slide-valve within the steam-chest, G, which slide-valve is operated forward and back by means of the valve-rod, o¹, the outer end of which is hinged to the upper end of the slotted lever, o², Fig. 1, that is hung at o³, on the end of the balanced and vibratory beam of truss, i, as shown. On the crank, F, is secured an eccentric, that works within the slot of the slotted lever, o², during the revolution of the crank, F, and in this manner imparts the requisite motion to the slide valve, o, to admit the steam into the cylinder, g, alternately between the pistons, k and k', and at the ends of said cylinder, g, so as to alternately force the pistons, k and k', from and toward each other, and thus, in combination with the vibratory motion of the truss, i, impart a rotary motion to the driving-wheels, e and f.
"The steam is admitted to and from the cylinder, g, as follows: When the pistons, k and k', are at the outer ends of their stroke the steam enters through the channel, p, back of the piston, k, and at the same time through the channel, p', back of the piston, k', and thus causes both pistons to move toward each other, the steam between them being at the same time exhausted through the channels, q and q', the former communicating with the exhaust, r, by means of the space, s, in the valve, o, and the latter communicating with the exhaust, r', through the channel, s', in the said valve, o. The steam that passes to the back of the piston, k, comes direct from the steam-chest, G, through the open end of the channel, p, the valve, o, being at this time moved to one side to leave the port, p, open. The steam is admitted to the back end of the piston, k', from the steam-chest, G, through the channel, s", in the valve, o, and from thence to the channel, p'. When the pistons, k and k', have reached their inner positions the live steam is admitted through the channels, q and q', direct from the steam-chest, G, to the former, and through the recess, s³, and channel, s', in the valve, o, to the latter, the exhaust steam back of the piston, K, passing out through the channel, p, to the recess, s, in the valve, o, and thence to the exhaust, r, the exhaust steam back of the piston, k, passing out through channel, p', and through channel, s", in the valve, o, and thence to the exhaust, r'.
"The valve-rod, o', is to be connected to a link and reversing lever as usual, such being, however, omitted in the drawings."
The advantages claimed for it are that "it is composed of very few parts, and it is very powerful on account of its having a separate steam actuating piston for each of its driving-wheels. It has great strength and resistance, owing to the fact that no pressure is exerted on the journals on which the steam cylinders oscillate, and all the pressure from the steam pistons is directly transferred to the crank-pins on the driving-wheels. The engine is perfectly balanced in any position during the stroke, and it may therefore be run at a much higher speed than the common engines now in use."
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GAS MOTORS AND PRODUCERS.
By C.W. SIEMENS, London.
The cylinder of the engine--assuming that it has only a single-acting one, placed with its axis vertical--consists of two parts; the upper hot part being lined with plumbago, fire-clay, or other refractory material, and the lower part kept cool by a water casing. The cylinder has a trunk piston working in the lower part, and on its upper side a shield that almost fills the hot part of the cylinder when the piston is at the extreme of its upstroke. The trunk-rod of the piston passes through a stuffing-box in the cylinder bottom, and is connected to a crank on the engine-shaft; and this (unless multiple cylinders are employed) carries a heavy fly-wheel. From the lower end of the cylinder there is a passage which, by means of a rotating or reciprocating slide, is alternately put in communication with inlets for gas and air (regulated by suitable cocks or valves) and with a strong receptacle. As the piston, makes its upstroke, air and gas are drawn into the annular space surrounding its trunk, and the mixed air and gas are compressed by the downstroke of the piston, and delivered into the receptacle, in which considerable pressure is maintained. The receptacle is made of cylindrical form, with a domed cover of thin sheet metal; so that in case of excessive internal pressure it can operate as a safety-valve to save the body of the receptacle from damage. From the upper end of the cylinder there is a passage that, by means of a rotating or reciprocating slide, is alternately put in communication with the receptacle and with a discharge outlet. In this passage are fixed a number of wire gauze screens or pieces of metal with interstices. These constitute a regenerator of heat, and also prevent a communication of flame from the cylinder to the receptacle. In the upper end of the cylinder or of the piston shield are provided electrodes which give an electric spark, or a platinum wire which is rendered incandescent by a current from an inductor or other source of electricity to ignite the combustible charge of the cylinder. After the engine has been for some time at work, the heat at the upper part of the cylinder may suffice for effecting ignition without provision of other means for this purpose.
In combining such an engine with means for generating the combustible gas, a gas producer is employed. In this producer a current of heated air is introduced into the heart of a body of kindled fuel, and the gases produced--partly by distillation and partly by imperfect combustion of the fuel--are conveyed to the gas inlet of the cylinder or pump of the engine. As the gas in leaving the producer is hot, it is caused to pass through regenerating apparatus, to which it delivers a large portion of its heat before it reaches the engine, and the air which supplies the producer is made to pass through this regenerating apparatus so as to take up the heat abstracted from the gas.