CHAPTER X
DESCRIPTION OF THE LAUNCHING APPARATUS AND OF AERODROMES Nos. 5 AND 6
Reference has already been made to the development of the “cast-off” apparatus that was used at Quantico for launching the aerodrome. An initial velocity is indispensable, and after long experiment with other forms which proved failures, an apparatus was designed by me, which gave a sufficient linear velocity in any direction. It had, moreover, been found that, when the aerodrome was attached to any apparatus upon the roof of the house-boat, such slight changes in the direction and intensity of the wind as would ordinarily pass unperceived, would tend to distort or loosen it from its support, so that only the most rigid of fastenings at three independent bearing points were of any use in holding it, while the wings must be separately fastened down, lest they should be torn from their sockets. It was, then, necessary to be able to fasten the aerodrome very firmly to the cast-off apparatus, to start it upon its journey in any direction with an initial linear velocity that should equal its soaring speed, and to release it simultaneously at all points at the very same instant, while at the same time the points of contact of the launching device, to which it had just been fastened, were themselves drawn up out of the way of the passing propellers and guys.
All these requirements and others were met by the apparatus finally adopted, which is shown in Plates 23 and 24. It consists of a strong timber frame-work, carrying a track, consisting of two flat iron rails set on edge, upon which runs the launching car, suspended from two small wheels on each side. At the front end of the frame there are two cylindrical air buffers to receive the buffing pistons and thus stop the car after the aerodrome has been released. The car is drawn to the rear end of the track and held by the bell-crank lever ‹A› (Plate 23). The contact points ‹BB› and ‹C› are turned down and the clutch-hook ‹D› set over the clutch-post ‹K›. The aerodrome is thus held firmly up against the three points ‹BB› and ‹C› by the clutch ‹D›, and a distortion from its proper position rendered impossible. All these points are thrown up out of the way of the projecting portions of the aerodrome at the instant of release. This result is accomplished as follows: when the car has reached the proper point in its forward course, the cam ‹E›, which is hinged at 1, is depressed by a roller fixed to the framework of the device. In this motion it pushes down the adjustable connections ‹FF›, which are attached at their lower ends to the bell-crank arms ‹GG›, which turn about a central pivot at 2. Thus the downward movement of the connections ‹FF› opens the jaws of the [p111] clutch ‹D›. While the clutch ‹D› is rigidly attached to ‹G› to prevent transverse movement, it is hinged to the latter at 3 so that it can fold in a longitudinal direction. Screwed to the clutch ‹D› is a narrow plate 4, which, when the clutch is closed, is behind the lug 5, thus preventing any turning about the hinge 3.
But when the arms of ‹G› and the jaws of the clamp are thrown out by the depression of ‹F›, the plate 4 is moved out from behind the lug 5 and the clamp is free to fold to the front. The strut, hinged at 6, is under a constant tension from the spring 7 to fold up, and is prevented from doing so only by the connections 8, by which it is held down until the release of the plate 4 from behind the lug 5, when the spring snaps them instantly up and out of the way.
As the struts ‹BB› have no fixed connection with the aerodrome, they are released by the relaxation in the rigidity of the other connections and are thrown up by their spring 9 and held in that position by the clip 10 catching beneath the upper cross-piece.
The power for the propulsion of the car is obtained by means of from one to nine helical springs working under tension, and multiplying their own motion four times by means of a movable two-sheave pulley, as shown in the drawing.
DESCRIPTION OF AERODROME NO. 5
When the details of the aerodrome, whose description is to follow, are considered from the standpoint of the engineer accustomed to make every provision against breakage and accident and to allow an ample factor of safety in every part, they will be found far too weak to stand the stresses that were put upon them. But it must be remembered that in designing this machine, all precedent had to be laid aside and new rules, adapted to the new conditions, applied. It was absolutely necessary, in order to insure success, that the weight should be cut down to the lowest possible point, and when this was reached it was found that the factor of safety had been almost entirely done away with, and that the stresses applied and the strength of material were almost equal.
The same observation holds true of the boilers, aeolipile, and engines, when regarded from the point of view of the economical generation and use of steam. It was fully recognized that the waste of heat in the coil boilers was excessive, but as it was necessary that there should be an exceedingly rapid generation of steam with a small heating surface, this was regarded as inevitable.
In the engine the three points aimed at in the design were lightness, strength and power, but lightness above all, and necessarily in a degree which long seemed incompatible with strength. No attempt was made to secure the requirements of modern steam-engine construction, either in the distribution of the steam or the protection of the cylinder against the radiation of heat by a suitable jacketing. The very narrow limits of weight permissible required that the [p112] barrel of the cylinder should be as thin as possible, that no protective jacketing should be used, and that the valve motion should be of the simplest description. To obtaining the greatest lightness consistent with indispensable power, everything else was subordinated; and hence, all expectation of ordinary economical efficiency had to be abandoned at the outset.
It was only after long trials in other directions that Mr. Langley introduced the aeolipile device, which for the first time provided sufficient heat. Even in the aeolipile, however, is was apparent that nothing short of the most complete combustion accompanied by the highest possible temperature of the flame would be sufficient for the extreme demand. To secure this result under all conditions of wind and weather, with the aerodrome at rest and in motion, required the long series of experiments that are given in another chapter. In respect to the generation of heat, then, it is probable that it would be difficult to exceed the performance of the final type of burner in practical work, but in the utilization of this heat in the boiler, as well as in the utilization of the steam there generated, the waste was so great as to be prohibitive under ordinary conditions. But this was not ordinary work, and the simplest protection against radiation from boiler, separator, and engine could not well be used.
The framework of the aerodrome is made of thin steel tubes, the main or midrod extending the whole length of the machine and carrying the attachments to which the wings are fastened. Suspended from this midrod by rigid connections is a skeleton hull of steel tubing, shaped somewhat like the framework of a boat, from which, directly abeam of the engines, arms are run out like the outriggers of a rowboat for carrying the propellers. Within this central hull are placed the aeolipile, the boiler, and the engine, which with their auxiliary parts, the pump and the separator, constitute the entire power-generating apparatus.
The aeolipile consists of four essential parts: the spherical air chamber containing the supply of compressed air by which the gasoline in the reservoir tank is forced into the burner; the reservoir tank containing the gasoline that is to be used as a fuel; the gas generator wherein the liquid gasoline is heated and converted into gas; and the burners where it is finally utilized to heat the boilers.
The air chamber ‹D›, Plate 25, is a spherical vessel 120 mm. in diameter, located at the extreme front end of the hull. It is made of copper 0.25 mm. thick and has two openings. The front opening has a copper pipe 1 cm. outside diameter, to which the air pump for charging the chamber is connected. From the back a copper pipe 5 mm. outside diameter extends to the top of the gasoline reservoir.
This reservoir, shown at ‹I›, Plate 25, is also a light, hollow sphere 120 mm. in diameter; both this and the air chamber being made by soldering hemispheres [p113] of copper together at their circumferences. There are three openings in the reservoir tank; two at the top and one at the bottom. One of those at the top serves for the admission of the 5-mm. pipe bringing compressed air from the air chamber; the other is connected with a pipe 1 cm. in diameter, through which gasoline is supplied to the tank, and which is closed by a simple plug at the top. The hole in the bottom serves as the outlet for the gasoline to the burners. Close to the bottom of the tank there is placed a small needle valve, which serves to regulate the flow of oil, for, were the pipe left open, the compressed air would force the oil out with such rapidity that the burners would be flooded and the intensity of the flame impaired. The construction of this valve is clearly shown in Plate 26A. It consists of a brass shell having one end (‹a›) soldered to the bottom of the tank. The needle enters through a stuffing box whose gland is held by two small screws. The stem of the needle is threaded and engages in a thread cut in the body of the casting and is operated by a fine wire on the outside. It will readily be seen that this device affords a means of making a very accurate adjustment of the flow of the liquid to the burners.
After leaving the needle valve the gasoline flows along the pipe ‹S›, Plate 25, until it reaches the evaporating coil, ‹N›. In order to subject the oil to as large a heating surface as possible, in comparison with the sectional area through which it is flowing, the pipe, which left the needle valve with a diameter of 6 mm. soon contracted to 5 mm., is here flattened to a width of 7 mm. and a thickness of 2 mm. There are seven complete turns of this flattened tubing coiled to an outside diameter of 30 mm. At the end of the seventh coil the pipe is enlarged to a diameter of 1 cm. and two coils of this size are added, the inside diameter being the same as that of the flattened coil. This enlarged portion serves as a sort of expansion chamber for the complete gasification of the gasoline, which is then led back through a turn of the enlarged pipe, beneath the coils and to the front. At the front end of the coil a small branch is led off, forming a “bleeder,” which takes sufficient gas to supply the burner by which the coil is heated, the products of whose combustion pass into and between the coils of the boiler like those of the regular heating burners. The gas pipe rises in front of the coil and by a ‹T› connection branches to the two burners that are placed in front of the coils of the boiler. These burner pipes are 5 mm. in diameter and enter sheet-iron hoods forming regular burners of the Bunsen type, which are fully shown in all their details in the accompanying engraving, Plate 26. The pipe is plugged at the end, and a hole 0.9 mm. in diameter drilled for the nipple of the burner in front of the coil where the water first enters from the separator, and 0.85 mm. for the one in front of the return coil. The face of the burner shell stands exactly central with and 41 mm. in front of the coils.[35] [p114]
This constitutes the heat-generating portion of the machine, and with it it is probable that a flame of as high a temperature is produced as can be reached, with the fuel used, by any practical device.
The boiler or steam-generating apparatus may be said to consist of three parts: the separator, the circulating pumps, and the generating coils.
The separator (‹M› in Plate 25) is a device which has attained its present form after a long course of development. As at present constructed, it is formed of a hollow sphere 190 mm. in diameter and is located as nearly as possible over the center of gravity of the whole apparatus. It serves the double purpose of water reservoir and steam drum, and is called a “separator” on account of the function which it performs of separating the water from the steam as it enters from the coils. There is a straight vertical pipe 10 mm. in diameter rising from the top of the sphere and fastened to the right-hand side of the midrod. This is used for filling the separator with water. Upon the other side of the midrod there is a small steam dome 42 mm. in diameter with a semi-spherical top rising to a height of 70 mm. above the top of the sphere. From this dome two steam pipes are led off, one to the engine and the other to the steam gauge.
As already stated elsewhere, it was found in the experiments with the coil boiler that an artificial forcing of the circulation of the water was a necessity, as the natural circulation was too slow to be of any service. Accordingly, but only after numerous devices involving less weight had failed, a pump driven from the engine shaft was designed and used. In the early experiments various types of pumps were tried in which the valves were opened and closed automatically by the pressure of the water. It was found, however, that with the mixture of steam and water to be handled, the valves could not be depended upon to open and close properly at the high speeds at which is was necessary to run the engine. In Aerodrome No. 5, therefore, a double-acting pump with a mechanically operated valve was used. The pump, shown in detail in Plate 26A, is driven from a shaft connected with the main engine shaft by a spur gear and pinion, which rotates at half the speed of the engine shaft. The pump itself consists of two barrels, the main barrel having a diameter of 23 mm. with a piston stroke of 20 mm. The outer shell of the barrel is made of aluminum bronze and is lined with a cast-iron bushing 1.25 mm. in thickness. The piston has a length of 14 mm. and is formed of an aluminum disc and center, having a follower plate of the same material with two cast-iron split rings sprung in. The water is received into and delivered from the valve cylinder, which is 18 mm. in diameter and also lined with a cast-iron bushing 1.25 mm. thick. The aluminum bronze shells of both cylinders are 0.75 mm. in thickness. The valve is a simple piston valve 35 mm. long with bearing faces 4 mm. long at each end. The water is taken from the bottom of the separator and led to the center of the valve chest of the pump by a copper pipe 1 cm. outside diameter. The ports [p115] leading from the valve to the main cylinder are 3 mm. wide and 34 mm. apart over their openings. It will thus be seen that when the valve is in its central position, as it should be at the beginning of the piston stroke, both ports are covered with a lap of 0.5 mm. inside and out, so that the valve has to move 0.5 mm. before suction or discharge can take place. As the valve is moving most rapidly at this point, it opens and both functions begin before the piston has advanced perceptibly. The delivery is made at the ends of the valve cylinder through two copper pipes of 1 cm. diameter that unite into a single pipe before reaching the boiler. The throw of the valve is 14 mm. so that the ports are uncovered and held wide open for the greater portion of the stroke of the piston, and begin to close only when the latter approaches the end of its stroke. In this way perfect freedom is given to the flow of the water and all choking is avoided. As the engine has been run at a speed of more than 688 revolutions per minute, the pump must have made at least 344 strokes in the same time, thus displacing 166.2 cc. of water. The diameter of the piston rod and valve stem is 3 mm. and they pass through stuffing boxes with glands of the ordinary type for packing. This pump served its purpose admirably, and with it it was possible to maintain a continuous circulation of water through the two coils of the boiler.
The third element in the steam-generating system is the boiler proper[36] (Plates 25 and 26A), which consists of two coils of copper pipe, having an outside diameter of 10 mm., each coil being formed of 21 turns each 75 mm. in diameter upon the outside and spaced 7.5 mm. apart, so that the total axial length of each coil is 36 cm.
The water is delivered to the front end of the right-hand coil, and, first passing through this, crosses over at the rear of the boiler to the left-hand coil, returning through it to the front whence it is led to and delivered into the top of the separator. Here the steam and water are separated, the former going through the separator and thence to the engine, while the unevaporated water falls to the bottom to be again taken into the pumps and sent through the coils.
In order that the draft of the burner and the gases of combustion might not be dissipated, it was necessary to sheathe the boiler. The method of doing this is shown in Plate 25. It will be seen that the front half of the boiler is wrapped in a sheet of mica through which the coils can be faintly seen. This, in turn, is held at the extreme front end by a strip of thin sheet-iron, ‹O›. Over the back end the stack ‹Q›, made of very thin sheet-iron, is slipped. This has an oblong cross-section at the lower end where it goes over the boiler; it is provided with a hole through which the midrod passes, and terminates in a circular opening of about 10 cm. diameter. [p116]
The engine, which is clearly shown in the dimensional drawing, Plate 26B, is of the plain slide-valve type, using a piston valve and solid piston, without packing rings. The cylinder is formed of a piece of steel tubing 35 mm. outside diameter, with flanges 47 mm. in diameter and 2.25 mm. thick brazed to each end, to which the cylinder heads are attached by small machine screws. Inside this cylinder is a thin cast-iron bushing in order to obtain a better rubbing surface for the piston. The cross-head is a small piece of aluminum bronze, running on round guides that also serve as cylinder braces. There are also four hollow braces, 5 mm. in diameter, running from the back cylinder head to a corrugated steel bed-plate, that stands vertically and reaches from one side rod of the frame of the hull to the other, and to which are bolted the bearings of the main shaft. The connecting rod has the cross-section of a four-rayed star and drives a crank in the center of the shaft. The following are some of the principal dimensions of the engine:
millimetres. Inside diameter of cylinder 33 Stroke of piston 70 Length of cylinder inside 88 Length of piston 11 Clearance at each end 0.5 Diameter of piston rod 5 Length of cross-head 17.5 Diameter of guides 4.5 Distance from center to center of guides 26 Length of guides 110 Length of wrist-pin bearing 8.5 Length of connecting rod 150 Ratio of connecting rod to stroke 2-1/7 to 1 Length of crank pin 10 Diameter of main shaft 8 Length of main bearings 25 Distance from center of cylinder to center of valve stem 35 Length of valve 72 Width of ports 2 Outside lap of valve 4 Inside lap of valve 3 Lead of valve 0 Travel of valve 13 Cut-off from beginning of stroke 57 Exhaust opens End of stroke Exhaust closes on return stroke 48 Diameter of valve stem 4.5 Diameter of eccentric 36 Width of eccentric 4 Width of crank arm 4
The weights were nearly as follows:
grammes. Engine 464 Pump and pump shafts 231 Gasoline tank and valves 178 Burners 360 Boilers, frames holding boilers, and mica covers over boilers 651 Separator, steam gauge and pipe for engine 540 Exhaust pipe 143 Smoke stack 342 In all, 2909 grammes, or 6.4 pounds.
[p117]
These weights are those determined in December, 1896, when some slight changes had been made from the conditions existing at the time of the flight by this aerodrome on May 6. Previous to that time, with a pressure of 130 pounds, between 1.1 and 1.25 horse-power was given on the Prony brake. At the actual time of flight the pressure was about 115 pounds, and the actual power very near 1 horse-power.
The valve stem was pivoted to the center of the valve partly because this was the lightest connection that could be made, and partly to allow the valve perfect freedom of adjustment upon the seat. Many parts, such as guides, braces, crank-pins, wrist-pin and shafts are hollow. The steam is taken in at the front end of the steam chest, and the exhaust taken out of the center, whence it is led back to the stack and by means of a forked exhaust pipe discharged in such a way as to assist the draught of each coil of the boilers. Like the cylinder the steam chest is made of a piece of steel tubing, 20 mm. diameter on the outside, with an inside diameter of 19 mm., and is fitted with a cast-iron bushing 0.5 mm. thick, making the inside diameter of the steam chest 18 mm. It, too, has flanges brazed to the ends, to which the heads are held by small machine screws.
The shaft for conveying the power to the propeller shafts extends across the machine from side to side; it is hollow, being 8 mm. outside diameter, with a hole 5 mm. diameter through the center.
It is formed of five sections: the middle section, containing the crank, has a length of 110 mm. and is connected at either end, by flanged couplings, to lengths 320 mm. long, which are in turn extended by the end sections having a length of 230 mm. In addition to the four main bearings that are bolted to the pressed-steel bed-plate already mentioned, there are two bearings on the outer framework on each side. At the outer end of each shaft there is keyed thereto a bevel gear with an outside diameter of 27 mm. and having 28 teeth. This gear meshes with one of 35 teeth upon a shaft at right angles to the main shaft and parallel to the axis of the aerodrome. These two shafts, one on either arm, serve to carry and transmit the power to the propellers. They are 192 mm. long, 8 mm. in diameter, and are provided with three bearings that are brazed to a corrugated steel plate forming the end of the outrigger portion of the frame. These shafts are also hollow, having an axial hole 4 mm. in diameter drilled through them. The propeller seat has a length of 43 mm. and the propeller is held in position by a collar 25 mm. in diameter at the front end, from which there project two dowel-pins that fit into corresponding holes in the hubs of the propellers, which are held up against the collar by a smaller one screwed into the back end of the shaft. The thrust of the collar is taken up by a pin screwed into the end of the forward box and acting as a step against which the shaft bears, the arrangement being clearly shown by the accompanying drawing, Plate 26A. [p118]
This, then, comprises the motive power equipment of the aerodrome, and, to recapitulate, it includes the storage, automatic feeding and regulation of the fuel; the storage, circulation and evaporation of the water; the engine to convert the expansive power of the steam into mechanical work; and the shafting for the transmission of the energy developed by the engine to the propellers.
The propellers were made with the greatest care. Those used in the successful trials were 1 metre in diameter, with an actual axial pitch of 1.25 metres. They were made of white pine, glued together in strips 7 mm. thick. The hub had a length of 45 mm. and a thickness or diameter of 25 mm. At the outer edge the blade had a width of 315 mm. and a thickness of 2 mm. These propellers were most accurately balanced and tested in every particular; each propeller blade was balanced in weight with its mate and the pitch measured at every point along the radius to insure its constancy; finally the two propellers of the pair to be used together were balanced with each other so that there would be no disturbance in the equilibrium of the machine. As will be noted from the foregoing description of the machinery, the propellers ran in opposite directions, as they were made right- and left-hand screws. The weight of each propeller was 362 grammes.
We now turn again to take up the details of the construction of the framework by which this propelling machinery is carried. The whole aerodrome, as clearly shown in the photographs, Plates 27A and 27B, is built about and dependent from one main backbone or midrod, which extends well forward of all of the machinery and aft beyond all other parts. This rod, as well as all other portions of the framework, is of steel tubing. The midrod, being largest, is 20 mm outside diameter, with a thickness of 0.5 mm. It is to this midrod that the wings are directly attached, and from it the hull containing the machinery is suspended.
The plan outline of the hull skeleton is similar to that of the deck of a vessel. The steel tubing, 0.5 mm. thick, of which it is formed, has an outside diameter of 15 mm. from the front end to the cross-framing used to carry the propellers, back of which the diameter is decreased to 10 mm.
The midrod makes a slight angle with this frame, the vertical distance between the centers of the tubing being 73 mm. at the front and 67 mm. at the back. The tube, corresponding to the keel of a vessel, is braced to the upper tubes by light U-shaped ribs and by two 8-mm. tubes forming a V brace on a line with the back end of the guides of the engine. At the extreme front and back there is a direct vertical connection to the midrod.
The propeller shafts are 1.23 m. from center to center, and are carried on a special cross-framing, partaking, as already stated, of the character of an outrigger on a row-boat. (See Plate 27B.) The rear rods, which are of 10 mm. steel tubing, start from the front end of the rear bearings of the propeller shaft and [p119] extend across from side to side. The top rod is brazed to the side pieces of the hull and the bottom rod to the keel. They are connected by a vertical strut of 8-mm. tubing at a distance of 265 mm. inside of each propeller shaft. At the front end of the propeller shaft two more rods run across the frame. The lower is similar and parallel to the back rod already described, while the upper is bowed to the front, as shown in the plan view of the frame (Plate 30). In order to take the forward thrust of the propeller a second cross-brace is inserted, which runs from the rear bearing of the propeller shaft to a point just in advance of the front head of the cylinder, and is brazed to the two upper tubes of the cross-frame as well as to the upper tubes of the main framing of the hull. The outer ends of the tubes of the cross-framing are brazed to a thin, stamped steel plate which firmly binds them together, while at the same time it forms a base for attaching the bearings of the propeller shaft. This end plate has a thickness of one millimetre.
In addition to the framing proper there are two guy-posts which fit into the sockets ‹CC›, and over which truss wires are drawn, as shown in the side view in Plate 27A. These posts have a length of 730 mm. from the lower edge of the socket, and are capped at their lower extremity by a light steel ferrule whose outside diameter is 10 mm.
From the drawing of the wings of No. 5, shown in Plate 17, it will be seen that they are formed of two pine rods 15 mm. in diameter at the inner ends, tapering to a half circle of the same diameter at the tips. These rods are connected by eleven spruce ribs measuring 8 mm.×3 mm., and curved, as shown in the side elevation, these, in turn, being covered by a light white silk drawn so tightly as to present a smooth, even surface. The total length of the wing is 2 metres, and the width over all is 805 mm. Vertical stiffness is obtained in the wings by a series of guy-wires, which pass over light struts resting upon the main rods. These main rods are inserted and held in the wing clamps ‹A› and ‹B›, Fig. 16, and make an angle of 150° with each other. As is the case with all other essential details of the aerodrome, a great deal of time and attention was given to the designing of the wing clamps before a satisfactory arrangement was secured.
To enable it to control the aerodrome in both directions, the tail-rudder, Plate 27A, has both a horizontal and a vertical surface, the approximate dimensions of which are, length 115 cm. (3.8 feet), maximum width 64 cm. (2.1 feet), giving each quarter section an area of about 0.64 sq. m. (6.9 sq. ft.). It is given the proper angle and degree of elasticity in a vertical direction by the flat hickory spring, which fits into the clamp ‹N›, and attaches the rudder to the frame.
The only other attachments of the aerodrome are the reel, float, and counter. They have nothing whatever to do with the flying of the machine, and are [p120] merely safety appliances to insure its recovery from the water. The reel consists of a light spool on which a fine cord is wound, one end of which is attached to a light float that detaches itself and lies upon the surface of the water when the machine sinks, while the other end is fastened to the spool that goes down with the aerodrome. The “float” is a light copper vessel with conical ends which is firmly fastened to the midrod, and which is intended to so lower the specific gravity of the whole machine that it will not sink. The cylindrical portion of this float has a length of 250 mm. and a diameter of 170 mm., one cone having a length of 65 mm. and the other and front one a length of 140 mm., which makes the total length of the float 375 mm. It is made of very thin copper, and served in the successful trials not only as a float to sustain the machine on the surface of the water, but also as a weight by which the center of gravity was so adjusted that flight was possible.
The counter records the number of revolutions of the propellers after launching. It is a small dial counter, reading to 10,000, with a special attachment which prevents any record being made of the revolutions of the propellers, until the actual moment of launching, when a piece on the launching apparatus throws the counter in gear at the instant that the aerodrome leaps into the air.
DESCRIPTION OF AERODROME NO. 6
Aerodrome No. 6, it will be remembered, was the outgrowth of a number of changes made in No. 4 during the fall of 1895 and the early part of 1896. In this reconstruction the aim was to lighten the whole machine on account of the smaller engines in either No. 4 or No. 5. The modifications from No. 4 were so radical and the differences that exist between Nos. 5 and 6 are so considerable as to demand careful attention.
As regards general appearance the frame of Aerodrome No. 6 resembles that of No. 5 in consisting of a single continuous midrod of steel tubing, 20 mm. in diameter, 0.5 mm. thick, immediately beneath which the hull containing the machinery is situated. In reconstructing the framework after the tests in January, 1896, had shown it to be dangerously weak, especially against torsion, it was decided to make the hull only strong enough to carry its contents and to attach it to the stronger midrod in such a way that all torsional strains would be taken up by it, whereas in No. 5 the hull structure must bear a large proportion of such strains. It was therefore built throughout of 8-mm. tubing, 0.3 mm. thick, and was rigidly attached to the midrod by braces at the front and rear, and also at the cross-frame. The hull was also made narrower (except at the rear, where it was widened to contain the boiler) and shorter than the hull of No. 5--an advantageous change made possible by the fact that the engines were not contained in the hull, but mounted on the transverse frame.
[p121]
In No. 5, as described above, a single engine mounted at the front end of the hull communicated its power through transmission shafts and gearing to the propellers, which were necessarily in the same plane. This brought the line of thrust very nearly in the same plane as the center of gravity of the aerodrome, a condition tending to promote instability of longitudinal equilibrium. In No. 6, however, the use of two engines situated on the transverse frame and communicating their power directly to the propellers, made it possible to raise the transverse frame 12 cm. above the hull, and thus raise the line of thrust to a position intermediate between the center of pressure and the center of gravity, without materially affecting the latter. As a result of this change Aerodrome No. 6 was rendered much more stable and made steadier flights with fewer undulations than No. 5.
The engines in use on No. 6 were the small engines described above in connection with No. 4. The cylinders were of steel tubing 2.8 cm. in diameter, with a 5-cm. stroke, each cylinder thus having a capacity of 30.8 cc. They were lined with a thin cast-iron bushing and cast-iron rings were sprung in the piston head so as to give as smooth a rubbing surface and as perfect action as possible. As in the engine of No. 5 a plain sliding valve of the piston type was used, cut-off being approximately at one-half, though the ports were so small that it was difficult to determine it with any great accuracy. No packing was used, but the parts were carefully ground so as to give a perfect fit.
These engines, as is most clearly shown in Plate 30, were mounted symmetrically on either side of the cross-frame and were connected directly to the propeller shafts. In order to insure that the propellers would run at the same rate, there was provided a synchronizing shaft, ‹T›, in Plate 30, having on each end a bevel gear, which intermeshed with similar gears on the propeller shafts. Steam for the cylinders was conveyed from the separator through the pipes ‹LL›.
The steam-generating apparatus for No. 6 was exactly like that already described in connection with No. 5, the only difference being in the more compact arrangement in the case of No. 6. The relative location of the apparatus in the two models is clearly shown in Plates 28, 29B, and 30, the corresponding parts being similarly labeled, so that a separate description for No. 6 is superfluous.
The wings used on No. 6 were somewhat smaller than those of No. 5, and differed from them in having the front mainrib bent to a quadrant at its outer extremity and continued as the outer rib of the wing. The degree of curvature of the wings was also somewhat less, being one-eighteenth for No. 6 and one-twelfth for No. 5. The four wings were of the same size and had a total area of 54 sq. ft. On account of the shortened hull of No. 6 they were allowed a much greater range of adjustment, which rendered it much easier to bring the ‹CP› into the proper relative position to the ‹CG› than was the ease with No. 5. [p122]
The Pénaud rudder for No. 6 was similar to that for No. 5, the two in fact being interchangeable, and was similarly attached to the frame. The reel, float, counter, and all other accessories were identical for the two machines.
To sum up the comparative features of these two successful steam-driven models: Aerodrome No. 6 was both lighter and frailer than No. 5, and required much more delicate adjustment, but when the correct adjustments had been made its flying qualities were superior, as regards both speed and stability.
FOOTNOTES.
[2] “Experiments in Aerodynamics,” ‹Smithsonian Contributions to Knowledge›, Vol. 27, 1891.
[3] This chapter was written almost entirely by Mr. Langley in 1897.
[4] 1897.
[5] In this statement, of course, no account is taken of the “internal work of the wind.”
[6] Ten years prior to 1897.
[7] Communication to the French Academy. Extract from the Comptes Rendus of the Sessions of the Academy of Sciences, Vol. 122, Session of May 26, 1896.
(Translation.)
A Description of Mechanical Flight. By S. P. Langley.
In a communication which I addressed to the Academy in July, 1891, I remarked that the results of experimental investigation had shown the possibility of constructing machines which could give such a horizontal velocity to bodies resembling in shape inclined planes, and more than a thousand times heavier than air, that these could be sustained on this element.
While I have elsewhere remarked that surfaces other than planes might give better results, and that absolutely horizontal flight, which is so desirable in theory, is hardly realizable in practice, so far as I know there has never been constructed, up to the present time, any heavy aerodrome, or so-called flying-machine, which can keep itself freely in the air by its own force more than a few seconds, the difficulties encountered in absolutely free flight being, for many reasons, immeasurably greater than those experienced when the flight is controlled by the body’s pressing upward against a horizontal track, or whirling-arm. No one is unaware that many experimenters have been engaged in trying to execute free mechanical flight, and although the demonstration which I furnished in 1891 [“Experiments in Aerodynamics,” 1891] of its theoretical possibility with means then at our disposition, seemed conclusive, so long a time has elapsed without practical results, that it might be doubted whether these theoretical conditions are to be realized. I have thought it well, then, to occupy myself with the construction of an aerodrome with which I might put my previous conclusions to the test of experiment.
The Academy will, perhaps, find it interesting to read the narrative given here by an eye-witness, who is well known to it. I am led to present it not only by the request with which he honors me, but by the apprehension that my administrative duties may put a stop to these researches, so that it seems to me advisable to announce the degree in which I have already succeeded, although this success be not as complete as I should like to make it.
The experiments took place on a bay of the Potomac River, some distance below Washington. The aerodrome was built chiefly of steel, though lighter material entered into the construction, so that its density as a whole was a little below unity. No gas whatever entered into the construction of the machine, and the absolute weight, independent of fuel and water, was about 11 kilos (24 pounds). The width of the supporting surfaces was about 4 metres (13 feet), and the power was furnished by an extremely light engine of approximately one horse-power. There was no one to direct it on board, and the means for keeping it automatically in horizontal flight were not complete. It is important to remark that the small dimensions of the machine did not allow it to include any apparatus for condensing the steam, so that it could only carry water enough for a very brief course--a drawback which would not be encountered in one of a larger construction.
It is also to be noted that the speed estimated by Mr. Bell was that obtained in a continuous ascending flight, and much less than would have been attained in a horizontal course.
On Mechanical Flight. Letter of Mr. Alexander Graham Bell to Mr. Langley.
Washington, May 6, 1896.
I am quite aware that you are not desirous of publication until you have attained more complete success in obtaining horizontal flight under an automatic direction, but it seems that what I have been privileged to see to-day marks such a great progress on everything ever before done in this way, that the news of it should be made public, and I am happy to give my own testimony on the results of two trials which I have witnessed to-day by your invitation, hoping that you will kindly consent to making it known.
For the first trial, the apparatus, chiefly constructed of steel and driven by a steam engine, was launched from a boat at a height of about 20 feet from the water. Under the impulse of its engines alone, it advanced against the wind and while drifting little, and slowly ascending with a remarkably uniform motion, it described curves of about 100 metres in diameter; till at a height in the air which I estimate at about 25 metres (82 feet), the revolutions of the screws ceased for want of steam, as I understood, and the apparatus descended gently and sank into the water, which it reached in a minute and a half from the start. It was not damaged, and was immediately ready for another flight.
In the second trial it repeated in nearly every respect the action of the first, and with an identical result. It rose smoothly in great curves until it approached a prominent wooded promontory, which it crossed at a height of 8 to 10 metres above the tops of the highest trees, upon the exhaustion of the steam descending slowly into the bay, where it settled in a minute and thirty-one seconds from the start. You have an instantaneous photograph of it, which I took just after the launch. [See plates 20, 21, and 22 of present work.]
From the extent of the curves which it described, which I estimated with other persons, from measurements which I took, and from the number of revolutions of the propellers, as recorded by the automatic counter which I consulted, I estimate the absolute length of each course to be over half an English mile, or, more exactly a little over 900 metres (2953 feet).
The duration of flight during the second trial was one minute and thirty-one seconds, and the average velocity between twenty and twenty-five miles an hour, or, let us say 10 metres a second, in a course which was constantly ascending. I was extremely impressed by the easy regular course of each trial, and by the fact that the apparatus descended each time with such smoothness and gentleness as to render any jar or danger out of the question.
It seemed to me that no one could have witnessed these experiments without being convinced that the possibility of mechanical flight had been demonstrated.
[8] It is desirable that the reader should be acquainted with the contents of this treatise, and of another by me, entitled “The Internal Work of the Wind,” both published by the Smithsonian Institution. A knowledge of these works is not absolutely necessary, but of advantage in connection with what follows.
[9] “Experiments in Aerodynamics,” p. 107.
[10] Chapter VIII.
[11] His device for obtaining automatic equilibrium is found in connection with the description of his “Aeroplane Auto Moteur,” in “L’Aeronaute” for January, 1872.
[12] I have never obtained so good a result as this with any rubber motor. S. P. Langley.
[13] One pound of twisted rubber appears, from my experiments, to be capable of momentarily yielding nearly 600 foot-pounds of energy, but this effect is attained only by twisting it too far. It will be safer to take at most 300 foot-pounds, and as the strain must be taken up by a tube or frame weighing at least as much as the rubber, we have approximately 0.0091 as the horse-power for one minute, or 0.091 horse-power for six seconds as the maximum effect, in continuous work, of a pound of ‹twisted› rubber strands. The longitudinal pull of the rubber is much greater, but it is difficult to employ it in this way for models, owing to the great relative weight of the tube or frame needed to bear the bending strain. In either form, rubber is far more effective for the weight than any steel spring (see later chapter on Available Motors).
[14] The aerodrome is sustained by the upward pressure of the air, which must be replaceable by the resultant pressure at some particular point, designated by ‹CP›.
[15] See Century Magazine, October, 1891.
[16] Subsequent observations indicate that the maximum velocity of horizontal flight must have been about 10 metres per second.
[17] Observers following de Lucy have long since called attention to the fact that as the scale of Nature’s flying things increases, the size of the sustaining surfaces diminishes relatively to the weight sustained. M. Harting (Aeronautical Society, 1870) has shown that the relation √area/∛weight is surprisingly constant when bats varying in weight as much as 250 times are the subject of the experiment, and later observations by Marey have not materially affected the statement. As to the muscular power which Nature has imparted with the greater or lesser weight, this varies, decreasing very rapidly as the weight increases. The same remark may be made apparently with at least approximate truth, with regard to the soaring bird, and the important inference is that if there be any analogy between the bird and the aerodrome, as the scale of the construction of the latter increases, it may be reasonably anticipated that the size of the sustaining surfaces will relatively diminish rather than increase. We may conveniently use M. Harting’s formula in the form ‹a› = ‹n›^2‹w›^{2/3} = ‹l›^2/‹m›^2 where ‹a› = area in sq. cm., ‹w› the weight in grammes, ‹l› the length of the wing in cm., ‹n› and ‹m› constants derived from observation.
[18] A singular fact connected with the stretching of rubber is that the extension is not only not directly proportional to the power producing it, but that up to a certain limit it increases more rapidly than the power, and after this the relation becomes for a time more nearly constant, and after this again the extension becomes less and less in proportion.
In other words, if a curve be constructed whose abscissae represent extensions, and ordinates the corresponding weights, it will show a reverse curvature, one portion being concave toward the axis of abscissae, the other convex.
[19] The following table taken from “Experiments in Aerodynamics,” p. 107, gives the data for soaring of 30×4.8 inch planes, weight 500 grammes.
+-----------------------+-----------------+--------------------+ | | | Weight with planes | | Soaring speed | Work expended | of like form that | Angle | ‹V›. | per minute. | 1 horse-power will | with | | |drive through the | horizon| | |air at velocity ‹V›.| α. +-----------+-----------+---------+-------+----------+---------+ | Metres | Feet |Kilogram-| Foot- | Kilo- | Pounds. | |per second.|per second.| metres. |pounds.| grammes. | | -------+-----------+-----------+---------+-------+----------+---------+ 45° | 11.2 | 36.7 | 336 | 2,434 | 6.8 | 15 | 30 | 10.6 | 34.8 | 175 | 1,268 | 13.0 | 29 | 15 | 11.2 | 36.7 | 86 | 623 | 26.5 | 58 | 10 | 12.4 | 40.7 | 65 | 474 | 34.8 | 77 | 5 | 15.2 | 49.8 | 41 | 297 | 55.5 | 122 | 2 | 20.0 | 65.6 | 24 | 174 | 95.0 | 209 | -------+-----------+-----------+---------+-------+----------+---------+
The relations shown in the above table hold true only in case of planes supporting about 1.1 pounds to each square foot of sustaining area. For a different proportion of area to weight, other conditions would obtain.
[20] This pressure per unit of area varies with the area itself, but in a degree which is negligible for our immediate purpose.
[21] See “Internal Work of the Wind”; also Revue de L’Aeronautique, 3^e Livraison, 1893.
[22] More recent experiments under my direction by Mr. Huffaker give similar results, but confirm my earlier and cruder observations that the curve, used alone, for small angles, is much more unstable than the plane.
[23] As stated in the Preface, Part III has not yet been prepared for publication.
[24] According to Wellner (“Zeitschrift für Luftschiffahrt,” Beilage, 1893), in a curved surface with 1/12 rise, if the angle of inclination of the chord of the surface be α, and the angle between the direction of resultant air pressure and the normal to the direction of motion be β, then β<α and the soaring speed is
‹V› = √(‹P›/‹K›×(1/(‹F›(α)×cos β)))
while the efficiency is
‹W›/‹R› = Weight/Resistance = tan β
The following were derived from experiments in the wind:
α = −3° 0° +3° 6° 9° 12° ‹F›(α) = 0.20 0.80 0.75 0.90 1.00 1.05 Tan β = 0.01 0.02 0.03 0.04 0.10 0.17
so that according to him, a curved surface shows finite soaring speeds when the angle of inclination is 0° or even slightly negative.
[25] The following formulæ proposed by Mr. Chas. M. Manly show how the center of pressure may be moved any desired distance either forward or backward without in any way affecting the center of gravity, and by merely moving the front and rear wings the same amounts but in opposite directions, the total movement of each wing being in either case five times the amount that is desired to move the mean ‹CP›_1, and the direction of movement of the front wing determining the direction of movement of ‹CP›_1.
In Figure 7, ‹CP›_{fw} and ‹CP›_{rw} are the centers of pressure of the front and rear wings respectively; the weights of the wings, which are assumed to be equal and concentrated at their centers of figure, are represented by ‹w›, ‹w›, and ‹a› is the distance of the center of pressure in either wing from its center of figure. The original mean center of pressure of the aerodrome is ‹CP›_1, ‹W› is the weight of the aerodrome, supposed to be concentrated at ‹CG›_1, while ‹m› is the distance from ‹CP›_{rw} to ‹CG›_1.
Now, if we have assumed that the rear wing, being of the same size as the front one, has a lifting effect of only 0.66, and on this assumption is calculated the proper relative positions of the front and rear wings to cause the ‹CP›_1 to come directly over the ‹CG›_1, and upon testing the aerodrome find that it is too heavy in front and, therefore, wish to move the center of pressure forward an amount, say ‹b›, without affecting the center of gravity, we can calculate the proper relative positions of the front and rear wings in the following manner. While the aerodrome as a whole is balanced at the point ‹CG›_1, the weight of the wings is not balanced around this point, for the rear wing, owing to its decreased lifting effect, is proportionately farther from ‹CP›_1 than the front wing. In order, therefore, to avoid moving the center of gravity of the machine as a whole, any movement of the wings must be made in such a way as to cause the difference between the weight of the rear wing multiplied by its distance from ‹CG›_1 and the weight of the front multiplied by its distance from ‹CG›_1 to equal a constant: that is,
‹w›(‹m› + ‹a›)−‹w›(0.66‹m›−‹a›) = constant,
and
0.33‹w›‹m› + 2‹w›‹a› = constant.
If now the wings be moved so that ‹CP›_1 is moved forward a distance ‹b›, we may indicate the distance from ‹CG›_1 to the new ‹CP›_{rw} by ‹z›, and equating the difference between the weight of the rear wing multiplied by its new distance from ‹CG›_1 and the weight of the front wing multiplied by its new distance from ‹CG›_1 and making this difference equal to the constant difference, we can calculate ‹z› in terms of ‹m› and ‹b›, as follows:
Fig. 8,
‹w›(‹a› + ‹z›)−‹w›(0.66(‹z› + ‹b›) + ‹b›−‹a›) = 0.33‹w›‹m› + 2‹w›‹a›,
∴ ‹z› = ‹m› + 5‹b›.
Knowing ‹z›, we readily find that the new distance from ‹CP›_{fw} to ‹CG›_1 equals:
0.66(‹z› + ‹b›) + ‹b› = 0.66‹m› + 5‹b›.
In a similar manner we may calculate the proper relative positions of the front and rear wings when we wish to move the center of pressure backward a distance, ‹b›, from the original ‹CP›_1 without changing the position of ‹CG›_1. From Fig. 7, we have as before:
‹w›(‹m› + ‹a›)−‹w›(0.66‹m›−‹a›) = constant, 0.33‹w›‹m› + 2‹w›‹a› = constant.
Fig. 9,
‹w›(‹z›_1 + ‹a›)−‹w›(0.66(‹z›_1−‹b›)−‹b›−‹a›) = 0.33‹w›‹m› + 2‹w›‹a›.
∴ ‹z›_1 = ‹m›−5‹b›.
Similarly we have for the new distance from ‹CP›_{fw} to ‹CG›_1:
0.66(‹z›_1−‹b›)−‹b› = 0.66‹m›−5‹b›.
[26] It is to be remembered that these aerodromes were under incessant modifications, No. 4 for instance, presenting successive changes which made of it in reality a number of different machines, one merging by constant alterations into the other, though it still went under the same name. After 1895 the type of the models remained relatively constant, but during the first five years of the work, constructions equal to the original building of at least eight or ten independent aerodromes were made.
[27] Chapter V.
[28] “Pocketing” is a form of distortion in which the canvas or silk bags locally in numerous places between the cross-ribs.
[29] The site of these experiments, which was 30 miles below Washington, has been described. The writer is designated by the initial “L”; Dr. Barus, who several times assisted, by the letter “B”; Mr Reed, carpenter, by “R”; Mr Maltby, machinist, by “M”; and Mr. Gaertner, instrument maker, by “G.”
[30] Weights and dimensions are here given in approximate pounds and feet.
[31] “Experiments in Aerodynamics.”
[32] On the data of “Aerodynamics,” a plane having 1.8 sq. ft. of surface per pound, and advancing at an angle of 20°, would soar at a speed of 24.1 ft. per second.
[33] It will be remembered that the purely theoretical conclusions just cited apply to the power delivered in direct thrust, but that of the above actual H. P. an indefinite amount was lost in friction and slip of propellers.
[34] It may be observed that at this time the position of the ‹CP› was calculated on the assumption that the pressure for flight surfaces was proportional to the areas, without also allowing for the fact that the following surfaces, like the tail, were under the “lee” of the wind and so far less efficient. It follows, then, that the value ‹CP›−‹CG› was not really 0, as was assumed, but something considerable.
[35] Very exact accuracy in these minute details is indispensable to the efficient working of the engines.
[36] The reader who may care to note the evolution of this boiler, by trial and error, will find a portion of the many discarded types shown in Plate 13.
[p123]