Kinematics of Mechanisms from the Time of Watt
Chapter 4
[Footnote 71: Willis, _op. cit._ (footnote 21). Through the kindness of its owner (Mr. Warren G. Ogden of North Andover, Massachusetts), I have had access to Willis' own copy of his 1841 edition of _Principles of Mechanism_. The book is interleaved, and it contains notes made by Willis from time to time until at least 1870, when the second edition was issued. Corrections, emendations, notations of some of his sources (for example, the De Voglie linkage mentioned in footnote 35 above), notes to himself to "examine the general case" and "examine the modern forms" of straight-line devices are interspersed with references to authors that had borrowed from his work without acknowledgment. Of one author Willis writes an indignant "He ignores my work."]
It seemed clear to Willis that the problem of devising a mechanism for a given purpose ought to be attacked systematically, perhaps mathematically, in order to determine "all the forms and arrangements that are applicable to the desired purpose," from which the designer might select the simplest or most suitable combination. "At present," he wrote, "questions of this kind can only be solved by that species of intuition which long familiarity with a subject usually confers upon experienced persons, but which they are totally unable to communicate to others."
In analyzing the process by which a machine was designed, Willis observed: "When the mind of a mechanician is occupied with the contrivance of a machine, he must wait until, in the midst of his meditations, some happy combination presents itself to his mind which may answer his purpose." He ventured the opinion that at this stage of the design process "the motions of the machine are the principal subject of contemplation, rather than the forces applied to it, or the work it has to do." Therefore he was prepared to adopt without reservation Ampere's view of kinematics, and, if possible, to make the science useful to engineers by stating principles that could be applied without having to fit the problem at hand into the framework of the systems of classification and description that had gone before. He appraised the "celebrated system" of Lanz and Betancourt as "a merely popular arrangement, notwithstanding the apparently scientific simplicity of the scheme." He rejected this scheme because "no attempt is made to subject the motions to calculation, or to reduce these laws to general formulas, for which indeed the system is totally unfitted."
Borgnis had done a better job, Willis thought, in actually describing machinery, with his "orders" based upon the functions of machine elements or mechanisms within the machine, but again there was no means suggested by which the kinematics of mechanisms could be systematically investigated.
Although Willis commenced his treatise with yet another "synoptical table of the elementary combinations of pure mechanism," his view shifted quickly from description to analysis. He was consistent in his pursuit of analytical methods for "pure mechanism," eschewing any excursions into the realm of forces and absolute velocities. He grasped the important concept of relative displacements of machine elements, and based his treatment upon "the proportions and relations between the velocities and directions of the pieces, and not upon their actual and separate motions."[72]
[Footnote 72: _Ibid._, pp. iv, x-xii, xxi, 15.]
That he did not succeed in developing the "formulas" that would enable the student to determine "all the forms and arrangements that are applicable to the desired purpose"--that he did not present a rational approach to synthesis--is not to be wondered at. Well over a century later we still are nibbling at the fringes of the problem. Willis did, nonetheless, give the thoughtful reader a glimpse of the most powerful tool for kinematic synthesis that has yet been devised; namely, kinematic analysis, in which the argument is confined to the relative displacements of points on links of a mechanism, and through which the designer may grasp the nature of the means at his disposal for the solution of any particular problem.
As remarked by Reuleaux a generation later, there was much in Professor Willis's book that was wrong, but it was an original, thoughtful work that departed in spirit if not always in method from its predecessors. _Principles of Mechanism_ was a prominent landmark along the road to a rational discipline of machine-kinematics.
A phenomenal engineer of the 19th century was the Scottish professor of civil engineering at the University of Glasgow, William John MacQuorn Rankine. Although he was at the University for only 17 years--he died at the age of 52, in 1872--he turned out during that time four thick manuals on such diverse subjects as civil engineering, ship-building, thermodynamics, and machinery and mill-work, in addition to literally hundreds of papers, articles, and notes for scientific journals and the technical press. Endowed with apparently boundless energy, he found time from his studies to command a battalion of rifle volunteers and to compose and sing comic and patriotic songs. His manuals, often used as textbooks, were widely circulated and went through many editions. Rankine's work had a profound effect upon the practice of engineering by setting out principles in a form that could be grasped by people who were dismayed by the treatment usually found in the learned journals.
When Rankine's book titled _A Manual of Machinery and Millwork_ was published in 1869 it was accurately characterized by a reviewer as "dealing with the _principles_ of machinery and millworks, and as such it is entirely distinct from [other works on the same subject] which treat more of the practical applications of such principles than of the principles themselves."[73]
[Footnote 73: _Engineering_, London, August 13, 1869, vol. 8, p. 111.]
Rankine borrowed what appeared useful from Willis' _Principles of Mechanism_ and from other sources. His treatment of kinematics was not as closely reasoned as the later treatises of Reuleaux and Kennedy, which will be considered below. Rankine did, however, for the first time show the utility of instant centers in velocity analysis, although he made use only of the instant centers involving the fixed link of a linkage. Like others before him, he considered the fixed link of a mechanism as something quite different from the movable links, and he did not perceive the possibilities opened up by determining the instant center of two movable links.
Many other books dealing with mechanisms were published during the middle third of the century, but none of them had a discernible influence upon the advance of kinematical ideas.[74] The center of inquiry had by the 1860's shifted from France to Germany. Only by scattered individuals in England, Italy, and France was there any impatience with the well-established, general understanding of the machine-building art.
[Footnote 74: Several such books are referred to by Reuleaux, _op. cit._ (footnote 68), pp. 12-16.]
In Germany, on the other hand, there was a surge of industrial activity that attracted some very able men to the problems of how machines ought to be built. Among the first of these was Ferdinand Redtenbacher (1809-1863), professor of mechanical engineering in the polytechnic school in Karlsruhe, not far from Heidelberg. Redtenbacher, although he despaired of the possibility of finding a "true system on which to base the study of mechanisms," was nevertheless a factor in the development of such a system. He had young Franz Reuleaux in his classes for two years, from 1850. During that time the older man's commanding presence, his ability as a lecturer, and his infectious impatience with the existing order influenced Reuleaux to follow the scholar's trail that led him to eminence as an authority of the first rank.[75]
[Footnote 75: See Carl Weihe, "Franz Reuleaux und die Grundlagen seiner Kinematik," Deutsches Museum, Munich, _Abhandlung und Berichte_, 1942, p. 2; Friedrich Klemm, _Technik: Eine Geschichte ihrer Probleme_, Freiburg and Munich, Verlag Karl Alber, 1954, translated by Dorothea W. Singer as _A History of Western Technology_, New York, Charles Scribner's Sons, 1959, p. 317.]
Before he was 25 years old Franz Reuleaux published, in collaboration with a classmate, a textbook whose translated title would be _Constructive Lessons for the Machine Shop_.[76] His several years in the workshop, before and after coming under Redtenbacher's influence, gave his works a practical flavor, simple and direct. According to one observer, Reuleaux's book exhibited "a recognition of the claims of practice such as Englishmen do not generally associate with the writings of a German scientific professor."[77]
[Footnote 76: See Weihe, _op. cit._ (footnote 75), p. 3; Hans Zopke, "Professor Franz Reuleaux," _Cassier's Magazine_, December 1896, vol. 11, pp. 133-139; _Transactions of the American Society of Mechanical Engineers_, 1904-1905, vol. 26, pp. 813-817.]
[Footnote 77: _Engineering_, London, September 8, 1876, vol. 22, p. 197.]
Reuleaux's original ideas on kinematics, which are responsible for the way in which we look at mechanisms today, were sufficiently formed in 1864 for him to lecture upon them.[78] Starting in 1871, he published his findings serially in the publication of the Verein zur Befoerderung des Gewerbefleisses in Preussen (Society for the Advancement of Industry in Prussia), of which he was editor. In 1875 these articles were brought together in the book that established his fame--_Theoretische Kinematik...._[79]
[Footnote 78: A. E. Richard de Jonge, "What is Wrong with Kinematics and Mechanisms?" _Mechanical Engineering_, April 1942, vol. 64, pp. 273-278 (comments on this paper are in _Mechanical Engineering_, October 1942, vol. 64, pp. 744-751); Zopke, _op. cit._ (footnote 76), p. 135.]
[Footnote 79: Reuleaux, _op. cit._ (footnote 68). This was not the last of Reuleaux's books. His trilogy on kinematics and machine design is discussed by De Jonge, _op. cit._ (footnote 78).]
In the introduction of this book, Reuleaux wrote:
In the development of every exact science, its substance having grown sufficiently to make generalization possible, there is a time when a series of changes bring it into clearness. This time has most certainly arrived for the science of kinematics. The number of mechanisms has grown almost out of measure, and the number of ways in which they are applied no less. It has become absolutely impossible still to hold the thread which can lead in any way through this labyrinth by the existing methods.[80]
[Footnote 80: Reuleaux, _op. cit._ (footnote 68), p. 23.]
Reuleaux's confidence that it would be his own work that would bring order out of confusion was well founded. His book had already been translated into Italian and was being translated into French when, only a year after its publication, it was presented by Prof. Alexander B. W. Kennedy in English translation.[81]
[Footnote 81: _Ibid._, p. iii.]
The book was enthusiastically reviewed by the weekly London journal _Engineering_,[82] and it was given lengthy notice by the rival journal, _The Engineer_. The editor of _The Engineer_ thought that the mechanician would find in it many new ideas, that he would be "taught to detect hitherto hidden resemblances, and that he must part--reluctantly, perhaps--with many of his old notions." "But," added the editor with considerable justice, "that he [the mechanician] would suddenly recognize in Professor Reuleaux's 'kinematic notation,' 'analysis,' and 'synthesis,' the long-felt want of his professional existence we do not for a moment believe."[83] Indeed, the fresh and sharp ideas of Reuleaux were somewhat clouded by a long (600-page) presentation; and his kinematic notation, which required another attempt at classification, did not simplify the presentation of radically new ideas.[84]
[Footnote 82: _Engineering_, _loc. cit._ (footnote 77).]
[Footnote 83: _The Engineer_, London, March 30 and April 13, 1877, vol. 43, pp. 211-212, 247-248.]
[Footnote 84: It is perhaps significant that the first paper of the First Conference on Mechanisms at Purdue University was Allen S. Hall's "Mechanisms and Their Classification," which appeared in _Machine Design_, December 1953, vol. 25, pp. 174-180. The place of classification in kinematic synthesis is suggested in Ferdinand Freudenstein's "Trends in Kinematics of Mechanisms," _Applied Mechanics Reviews_, September 1959, vol. 12, pp. 587-590.]
Nevertheless, no earlier author had seen the problem of kinematic analysis so clearly or had introduced so much that was fresh, new, and of lasting value.
Reuleaux was first to state the concept of the pair; by his concept of the expansion of pairs he was able to show similarities in mechanisms that had no apparent relation. He was first to recognize that the fixed link of a mechanism was kinematically the same as the movable links. This led him to the important notion of inversion of linkages, fixing successively the various links and thus changing the function of the mechanism. He devoted 40 pages to showing, with obvious delight, the kinematic identity of one design after another of rotary steam engines, demolishing for all time the fond hopes of ingenious but ill-informed inventors who think that improvements and advances in mechanism design consist in contortion and complexity.
The chapter on synthesis was likewise fresh, but it consisted of a discussion, not a system; and Reuleaux stressed the idea that I have mentioned above in connection with Willis' book, that synthesis will be successful in proportion to the designer's understanding and appreciation of analysis. Reuleaux tried to put the designer on the right track by showing him clearly "the essential simplicity of the means with which we have to work" and by demonstrating to him "that the many things which have to be done can be done with but few means, and that the principles underlying them all lie clearly before us."[85]
[Footnote 85: Reuleaux, _op. cit._ (footnote 68), p. 582.]
It remained for Sir Alexander Blackie William Kennedy (1847-1928) and Robert Henry Smith (1852-1916) to add to Reuleaux's work the elements that would give kinematic analysis essentially its modern shape.
Kennedy, the translator of Reuleaux's book, became professor of engineering at the University College in London in 1874, and eventually served as president both of the Institution of Mechanical Engineers and of the Institution of Civil Engineers. Smith, who had taught in the Imperial University of Japan, was professor of engineering at Mason College, now a part of Birmingham University, in England.
While Reuleaux had used instant centers almost exclusively for the construction of centrodes (paths of successive positions of an instant center), Professor Kennedy recognized that instant centers might be used in velocity analysis. His book, _Mechanics of Machinery_, was published in 1886 ("partly through pressure of work and partly through ill-health, this book appears only now"). In it he developed the law of three centers, now known as Kennedy's theorem. He noted that his law of three centers "was first given, I believe, by Aronhold, although its previous publication was unknown to me until some years after I had given it in my lectures."[86] In fact, the law had been published by Siegfried Heinrich Aronhold (1819-1884) in his "Outline of Kinematic Geometry," which appeared in 1872 alongside Reuleaux's series in the journal that Reuleaux edited. Apparently Reuleaux did not perceive its particular significance at that time.[87]
[Footnote 86: Alexander B. W. Kennedy, _The Mechanics of Machinery_, ed. 3, London, 1898, pp. vii, x.]
[Footnote 87: Siegfried Heinrich Aronhold, "Outline of Kinematic Geometry," _Verein zur Befoerderung des Gewerbefleisses in Preussen_, 1872, vol. 51, pp. 129-155. Kennedy's theorem is on pp. 137-138.]
Kennedy, after locating instant centers, determined velocities by calculation and accelerations by graphical differentiation of velocities, and he noted in his preface that he had been unable, for a variety of reasons, to make use in his book of Smith's recent work. Professor Kennedy at least was aware of Smith's surprisingly advanced ideas, which seem to have been generally ignored by Americans and Englishmen alike.
Professor Smith, in a paper before the Royal Society of Edinburgh in 1885, stated clearly the ideas and methods for construction of velocity and acceleration diagrams of linkages.[88] For the first time, velocity and acceleration "images" of links (fig. 33) were presented. It is unfortunate that Smith's ideas were permitted to languish for so long a time.
[Footnote 88: Robert H. Smith, "A New Graphic Analysis of the Kinematics of Mechanisms," _Transactions of the Royal Society of Edinburgh_, 1882-1885, vol. 32, pp. 507-517, and pl. 82. Smith used this paper as the basis for a chapter in his _Graphics or the Art of Calculating by Drawing Lines_, London, 1889, pp. 144-162. In a footnote of his paper, Smith credited Fleeming Jenkin (1833-1885) with suggesting the term "image." After discarding as "practically useless" Kennedy's graphical differentiation, Smith complained that he had "failed to find any practical use" for Reuleaux's "method of centroids, more properly called axoids." Such statements were not calculated to encourage Kennedy and Reuleaux to advertise Smith's fame; however, I found no indication that either one took offense at the criticism. Smith's velocity and acceleration diagrams were included (apparently embalmed, so far as American engineers were concerned) in _Encyclopaedia Britannica_, ed. 11, 1910, vol. 17, pp. 1008-1009.]
By 1885 nearly all the tools for modern kinematic analysis had been forged. Before discussing subsequent developments in analysis and synthesis, however, it will be profitable to inquire what the mechanician--designer and builder of machines--was doing while all of this intellectual effort was being expended.
Mechanicians and Mechanisms
While the inductive process of recognizing and stating true principles of the kinematics of mechanisms was proceeding through three generations of French, English, and finally German scholars, the actual design of mechanisms went ahead with scant regard for what the scholars were doing and saying.
After the demonstration by Boulton and Watt that large mechanisms could be wrought with sufficient precision to be useful, the English tool builders Maudslay, Roberts, Clement, Nasmyth, and Whitworth developed machine tools of increasing size and truth. The design of other machinery kept pace with--sometimes just behind, sometimes just ahead of--the capacity and capability of machine tools. In general, there was an increasing sophistication of mechanisms that could only be accounted for by an increase of information with which the individual designer could start.
Reuleaux pointed out in 1875 that the "almost feverish progress made in the regions of technical work" was "not a consequence of any increased capacity for intellectual action in the race, but only the perfecting and extending of the tools with which the intellect works." These tools, he said, "have increased in number just like those in the modern mechanical workshop--the men who work them remain the same." Reuleaux went on to say that the theory and practice of machine-kinematics had "carried on a separate existence side by side." The reason for this failure to apply theory to practice, and vice versa, must be sought in the defects of the theory, he thought, because "the mechanisms themselves have been quietly developed in practical machine-design, by invention and improvement, regardless of whether or not they were accorded any direct and proper theoretical recognition." He pointed out that the theories had thus far "furnished no new mechanisms."[89]
[Footnote 89: Reuleaux, _op. cit._ (footnote 68), p. 8.]
It is reasonable, therefore, to ask what was responsible for the appearance of new mechanisms, and then to see what sort of mechanisms had their origins in this period.
It is immediately evident to a designer that the progress in mechanisms came about through the spread of knowledge of what had already been done; but designers of the last century had neither the leisure nor means to be constantly visiting other workshops, near and far, to observe and study the latest developments. In the 1800's, as now, word must in the main be spread by the printed page.
Hachette's chart (fig. 28) had set the pattern for display of mechanical contrivances in practical journals and in the large number of mechanical dictionaries that were compiled to meet an apparent demand for such information. It is a little surprising, however, to find how persistent were some of Hachette's ideas that could only have come from the uppermost superficial layer of his cranium. See, for example, his "anchored ferryboat" (fig. 34). This device, employed by Hachette to show conversion of continuous rectilinear motion into alternating circular motion, appeared in one publication after another throughout the 19th century. As late as 1903 the ferryboat was still anchored in Hiscox's _Mechanical Movements_, although the tide had changed (fig. 35).[90]
[Footnote 90: Gardner D. Hiscox, ed., _Mechanical Movements_, ed. 10, New York, 1903, p. 151. The ferryboat did not appear in the 1917 edition.]
During the upsurge of the Lyceum--or working-man's institute--movement in the 1820's, Jacob Bigelow, Rumford professor of applied science at Harvard University, gave his popular lectures on the "Elements of Technology" before capacity audiences in Boston. In preparing his lecture on the elements of machinery, Bigelow used as his authorities Hachette, Lanz and Betancourt, and Olinthus Gregory's mechanical dictionary, an English work in which Hachette's classification scheme was copied and his chart reproduced.[91]
[Footnote 91: Jacob Bigelow, _Elements of Technology_, ed. 2, Boston, 1831, pp. 231-256; Olinthus Gregory, _A Treatise of Mechanics_, 3 vols., ed. 3, London, 1815.]