Illustrated Catalogue of Locomotives; Baldwin Locomotive Works
Part 6
A distinguishing feature in the method of construction which characterizes these Works, is the extensive use of a system of standard gauges and templets, to which all work admitting of this process is required to be made. The importance of this arrangement, in securing absolute uniformity of essential parts in all engines of the same class, is manifest, and with the increased production since 1861 it became a necessity as well as a decided advantage. It has already been noted that as early as 1839 Mr. Baldwin felt the importance of making all like parts of similar engines absolutely uniform and interchangeable. It was not attempted to accomplish this object, however, by means of a complete system of standard gauges, until many years later. In 1861 a beginning was made of organizing all the departments of manufacture upon this basis, and from it has since grown an elaborate and perfected system, embracing all the essential details of construction. An independent department of the Works, having a separate foreman and an adequate force of skilled workmen, with special tools adapted to the purpose, is organized as the Department of Standard Gauges. A system of standard gauges and templets for every description of work to be done, is made and kept by this department. The original templets are kept as "standards," and are never used on the work itself, but from them exact duplicates are made, which are issued to the foremen of the various departments, and to which all work is required to conform. The working gauges are compared with the standards at regular intervals, and absolute uniformity is thus maintained. The system is carried into every possible important detail. Frames are planed and slotted to gauges, and drilled to steel bushed templets. Cylinders are bored and planed, and steam-ports, with valves and steam-chests, finished and fitted, to gauges. Tires are bored, centres turned, axles finished, and crossheads, guides, guide-bearers, pistons, connecting- and parallel-rods planed, slotted, or finished, by the same method. Every bolt about the engine is made to a gauge, and every hole drilled and reamed to a templet. The result of the system is an absolute uniformity and interchangeableness of parts in engines of the same class, insuring to the purchaser the minimum cost of repairs, and rendering possible, by the application of this method, the large production which these Works have accomplished.
Thus had been developed and perfected the various essential details of existing locomotive practice, when Mr. Baldwin died, September 7, 1866. He had been permitted, in a life of unusual activity and energy, to witness the rise and wonderful increase of a material interest which had become the distinguishing feature of the century. He had done much, by his own mechanical skill and inventive genius, to contribute to the development of that interest. His name was as "familiar as household words" wherever on the American continent the locomotive had penetrated. An ordinary ambition might well have been satisfied with this achievement. But Mr. Baldwin's claim to the remembrance of his fellow-men rests not alone on the results of his mechanical labors. A merely technical history, such as this, is not the place to do justice to his memory as a man, as a Christian, and as a philanthropist; yet the record would be manifestly imperfect, and would fail properly to reflect the sentiments of his business associates who so long knew him in all relations of life, were no reference made to his many virtues and noble traits of character. Mr. Baldwin was a man of sterling integrity and singular conscientiousness. To do right, absolutely and unreservedly, in all his relations with men, was an instinctive rule of his nature. His heroic struggle to meet every dollar of his liabilities, principal and interest, after his failure, consequent upon the general financial crash in 1837, constitutes a chapter of personal self-denial and determined effort which is seldom paralleled in the annals of commercial experience. When most men would have felt that an equitable compromise with creditors was all that could be demanded in view of the general financial embarrassment, Mr. Baldwin insisted upon paying all claims in full, and succeeded in doing so only after nearly five years of unremitting industry, close economy, and absolute personal sacrifices. As a philanthropist and a sincere and earnest Christian, zealous in every good work, his memory is cherished by many to whom his contributions to locomotive improvement are comparatively unknown. From the earliest years of his business life the practice of systematic benevolence was made a duty and a pleasure. His liberality constantly increased with his means. Indeed, he would unhesitatingly give his notes, in large sums, for charitable purposes, when money was absolutely wanted to carry on his business. Apart from the thousands which he expended in private charities, and of which, of course, little can be known, Philadelphia contains many monuments of his munificence. Early taking a deep interest in all Christian effort, his contributions to missionary enterprise and church extension were on the grandest scale, and grew with increasing wealth. Numerous church edifices in this city, of the denomination to which he belonged, owe their existence largely to his liberality, and two at least were projected and built by him entirely at his own cost. In his mental character, Mr. Baldwin was a man of remarkable firmness of purpose. This trait was strongly shown during his mechanical career, in the persistency with which he would work at a new improvement or resist an innovation. If he was led sometimes to assume an attitude of antagonism to features of locomotive-construction which after-experience showed to be valuable,--and a desire for historical accuracy has required the mention, in previous pages, of several instances of this kind,--it is at least certain that his opposition was based upon a conscientious belief in the mechanical impolicy of the proposed changes.
After the death of Mr. Baldwin, the business was reorganized, in 1867, under the title of "The Baldwin Locomotive Works," M. Baird & Co., Proprietors. Messrs. George Burnham and Charles T. Parry, who had been connected with the establishment from an early period, the former in charge of the finances, and the latter as General Superintendent, were associated with Mr. Baird in the copartnership. Three years later, Messrs. Edward H. Williams, William P. Henszey, and Edward Longstreth became members of the firm. Mr. Williams had been connected with railway management on various lines since 1850. Mr. Henszey had been Mechanical Engineer, and Mr. Longstreth the General Superintendent of the Works for several years previously.
The production of the Baldwin Locomotive Works from 1866 to 1871, both years inclusive, has been as follows:
1866, one hundred and eighteen locomotives. 1867, one hundred and twenty-seven " 1868, one hundred and twenty-four " 1869, two hundred and thirty-five " 1870, two hundred and eighty " 1871, three hundred and thirty-one "
In July, 1866, the engine "Consolidation" was built for the Lehigh Valley Railroad, on the plan and specification furnished by Mr. Alexander Mitchell, Master Mechanic of the Mahanoy Division of that railroad. This engine was intended for working the Mahanoy plane, which rises at the rate of one hundred and thirty-three feet per mile. The "Consolidation" had cylinders twenty by twenty-four, four pairs of drivers connected, forty-eight inches in diameter, and a Bissell pony-truck in front, equalized with the front drivers. The weight of the engine, in working order, was ninety thousand pounds, of which all but about ten thousand pounds was on the drivers. This engine has constituted the first of a class to which it has given its name, and over thirty "Consolidation" engines have since been constructed.
A class of engines known as "Moguls," with three pairs of drivers connected and a swing pony-truck in front equalized with the front drivers, took its rise in the practice of this establishment from the "E. A. Douglas," built for the Thomas Iron Company in 1867. These engines are fully illustrated in the Catalogue. Several sizes of "Moguls" have been built, but principally with cylinders sixteen, seventeen, and eighteen inches in diameter, respectively, and twenty-two or twenty-four inches stroke, and with drivers from forty-four to fifty-seven inches in diameter. This plan of engine has rapidly grown in favor for freight service on heavy grades or where maximum loads are to be moved, and has been adopted by several leading lines. Utilizing, as it does, nearly the entire weight of the engine for adhesion, the main and back pairs of drivers being equalized together, as also the front drivers and the pony-wheels, and the construction of the engine with swing-truck and one pair of drivers without flanges allowing it to pass short curves without difficulty, the "Mogul" is generally accepted as a type of engine especially adapted to the economical working of heavy freight traffic.
In 1867, on a number of eight-wheeled four-coupled engines, for the Pennsylvania Railroad, the four-wheeled swing-bolster-truck was first applied, and thereafter nearly all the engines built in the establishment with a two- or four-wheeled truck in front have been so constructed. The two-wheeled or "pony" truck has been built both on the Bissell plan, with double inclined slides, and with the ordinary swing-bolster, and in both cases with the radius-bar pivoting from a point about four feet back from the centre of the truck. The four-wheeled truck has been made with swing-bolster exclusively and without the radius-bar. Of the engines above referred to as the first on which the swing-bolster-truck was applied, four were for express passenger service, with drivers sixty-seven inches in diameter, and cylinders seventeen by twenty-four. One of them, placed on the road September 9, 1867, was in constant service until May 14, 1871, without ever being off its wheels for repairs, making a total mileage of one hundred and fifty-three thousand two hundred and eighty miles. All of these engines have their driving-wheels spread eight and one-half feet between centres, thus increasing the adhesive weight, and with the use of the swing-truck they have been found to work readily on the shortest curves on the road.
Steel flues were put in three ten-wheeled freight engines, numbers 211, 338, and 368, completed for the Pennsylvania Railroad in August, 1868, and up to the present time have been in constant use without requiring renewal. Flues of the same material have also been used in a number of engines for South American railroads. Experience with tubes of this metal, however, has not yet been sufficiently extended to show whether they give any advantages commensurate with their increased cost over iron.
Steel boilers have been built, to a considerable extent, for the Pennsylvania, Lehigh Valley, Central of New Jersey, and some other railroad companies, since 1868, and with good results thus far. Where this metal is used for boilers, the plates may be somewhat thinner than if of iron, but at the same time, as shown by careful tests, giving a greater tensile strength. The thoroughly homogeneous character of the steel boiler-plate made in this country recommends it strongly for the purpose.
In 1854, four engines for the Pennsylvania Railroad Company, the "Tiger," "Leopard," "Hornet," and "Wasp," were built with straight boilers and two domes each, and in 1866 this method of construction was revived. Since that date, the practice of the establishment has included both the wagon-top boiler with single dome, and the straight boiler with two domes. When the straight boiler is used, the waist is made about two inches larger in diameter than that of the wagon-top form. About equal space for water and steam is thus given in either case, and, as the number of flues is the same in both forms, more room for the circulation of water between the flues is afforded in the straight boiler, on account of its larger diameter, than in the wagon-top shape. The preference of many railroad officers for the straight boiler is based on the consideration of the greater strength which this form confessedly gives. The top and side lines being of equal length, the expansion is uniform throughout, and hence there is less liability to leak on the sides, at the junction of the waist and fire-box. The throttle-valve is placed in the forward dome, from which point drier steam can be drawn than from over the crown-sheet, where the most violent ebullitions in a boiler occur. For these reasons, as well as on account of its greater symmetry, the straight boiler with two domes is largely accepted as preferable to the wagon-top form.
Early in 1870, the success of the various narrow-gauge railway enterprises in Europe aroused a lively interest in the subject, and numerous similar lines were projected on this side of the Atlantic. Several classes of engines for working railroads of this character were designed and built, and are illustrated in full in Division VII of the Catalogue.
The history of the Baldwin Locomotive Works has thus been traced from its inception to the present time. Over twenty-six hundred locomotives have been built in the establishment since the completion of the "Old Ironsides," in 1832. Its capacity is now equal to the production of over four hundred locomotives annually, and it has attained the rank of the largest locomotive works in the world. It owes this position not only to the character of the work it has turned out, but largely also to the peculiar facilities for manufacture which it possesses. Situated close to the great iron and coal region of the country, the principal materials required for its work are readily available. It numbers among its managers and workmen men who have had the training of a lifetime in the various specialties of locomotive-manufacture, and whose experience has embraced the successive stages of American locomotive progress. Its location, in the largest manufacturing city of the country, is an advantage of no ordinary importance. In 1870, Philadelphia, with a total population of nearly seven hundred thousand souls, gave employment in its manufactures to over one hundred and twenty thousand persons. In other words, more than one-sixth of its population is concerned in production. The extent of territory covered by the city, embracing one hundred and twenty-seven square miles, with unsurpassed facilities for ready intercommunication by street railways, renders possible separate comfortable homes for the working population, and thus tends to elevate their condition and increase their efficiency. Such and so vast a class of skilled mechanics is therefore available from which to recruit the forces of the establishment when necessary. Under their command are special tools, which have been created from time to time with reference to every detail of locomotive-manufacture; and an organized system of production, perfected by long years of experience, governs the operation of all.
With such a record for the past, and such facilities at its command for the future, the Baldwin Locomotive Works submits the following Catalogue of the principal classes of locomotives embraced in its present practice.
CIRCULAR.
In the following pages we present and illustrate a system of STANDARD LOCOMOTIVES, in which, it is believed, will be found designs suited to all the requirements of ordinary service.
These patterns admit of modifications, to suit the preferences of railroad managers, and where machines of peculiar construction for special service are required, we are prepared to make and submit designs, or to build to specifications furnished.
All the locomotives of the system herewith presented are adapted to the consumption of wood, coke, or bituminous or anthracite coal as fuel.
All work is accurately fitted to gauges, which are made from a system of standards kept exclusively for the purpose. Like parts will, therefore, fit accurately in all locomotives of the same class.
This system of manufacture, together with the large number of locomotives at all times in progress, and embracing the principal classes, insures unusual and especial facilities for filling at once, or with the least possible delay, orders for duplicate parts.
Full specifications of locomotives will be furnished on application.
M. BAIRD & CO.
EXPLANATION OF TERMS.
The several classes of locomotives manufactured by the Baldwin Locomotive Works have their respective distinguishing names, which are derived and applied as follows:
All locomotives having one pair of driving-wheels are designated as B engines. Those having two pairs of drivers, as C engines. Those having three pairs of drivers, as D engines. Those having four pairs of drivers, as E engines.
One or more figures united with one of these letters, B, C, D, or E, and preceding it, indicates the dimensions of cylinders, boiler, and other parts, and also the general plan of the locomotive: thus, 27-1/2 C designates the class of eight-wheeled locomotives (illustrated on pages 56 and 60) with two pairs of drivers and a four-wheeled truck, and with cylinders sixteen inches in diameter and twenty-two or twenty-four inches stroke. 34 E designates another class (illustrated on page 80), with four pairs of drivers and a pony truck, and with cylinders twenty inches in diameter and twenty-four inches stroke.
In like manner all the other classes are designated by a combination of certain letters and figures.
All corresponding important parts of locomotives of the same class are made interchangeable and exact duplicates.
The following table gives a summary of the principal classes of locomotives of our manufacture:
GENERAL CLASSIFICATION.