Part 4

In 1876 many of these “candles” were installed and later several of the boulevards in Paris were lighted with them. This was the first large installation of the arc light, and was the beginning of its commercial introduction. Henry Wilde made some improvements in the candle by eliminating the kaolin between the carbons which gave Jablochkoff’s arc its peculiar color. Wilde’s arc was started by allowing the ends of the carbons to touch each other, a magnet swinging them apart thus striking the arc.

COMMERCIAL INTRODUCTION OF THE DIFFERENTIALLY CONTROLLED ARC LAMP

About the same time Lontin, a Frenchman, improved Serrin’s arc lamp mechanism by the application of series and shunt magnets. This is the differential principle which was invented by Lacassagne and Thiers in 1855 but which apparently had been forgotten. Several of these lamps were commercially installed in France beginning with 1876.

ARC LIGHTING IN THE UNITED STATES

About 1875 William Wallace of Ansonia, Connecticut, made an arc light consisting of two rectangular carbon plates mounted on a wooden frame. The arc played between the two edges of the plates, which lasted much longer than rods. When the edges had burned away so that the arc then became unduly long, the carbon plates were brought closer together by hitting them with a hammer. Wallace became associated with Moses G. Farmer, and they improved this crude arc by fastening the upper carbon plate to a rod which was held by a clutch controlled by a magnet. This magnet had two coils in one, the inner winding in series with the arc, and outer one in shunt and opposing the series winding. The arc was therefore differentially controlled.

They also developed a series wound direct current dynamo. The armature consisted of a number of bobbins, all connected together in an endless ring. Each bobbin was also connected to a commutator bar. There were two sets of bobbins, commutators and field poles, the equivalent of two machines in one, which could be connected either to separate circuits, or together in series on one circuit. The Wallace-Farmer system was commercially used. The arc consumed about 20 amperes at about 35 volts, but as the carbon plates cooled the arc, the efficiency was poor. The arc flickered back and forth on the edges of the carbons casting dancing shadows. The carbons, while lasting about 50 hours, were not uniform in density, so the arc would flare up and cast off soot and sparks.

Edward Weston of Newark, New Jersey, also developed an arc lighting system. His commercial lamp had carbon rods, one above the other, and the arc was also differentially controlled. An oil dash pot prevented undue pumping of the carbons. His dynamo had a drum-wound armature, and had several horizontal field coils on each side of one pair of poles between which the armature revolved. The system was designed for about 20 amperes, each are taking about 35 volts.

Charles F. Brush made a very successful arc lighting system in 1878. His dynamo was unique in that the armature had eight coils, one end of each pair of opposite coils being connected together and the other ends connected to a commutator segment. Thus the armature itself was not a closed circuit. The machine had two pairs of horizontal poles between which the coils revolved. One end of the one pair of coils in the most active position was connected, by means of two of the four brushes, in series with one end of the two pairs of coils in the lesser active position. The latter two pairs of coils were connected in multiple with each other by means of the brushes touching adjacent commutator segments. The outside circuit was connected to the other two brushes, one of which was connected to the other end of the most active pair of coils. The other brush was connected to the other end of the two lesser active pairs of coils. The one pair of coils in the least active position was out of circuit. The field coils were connected in series with the outside circuit.

Brush’s arc lamp was also differentially controlled. It was designed for about 10 amperes at about 45 volts. The carbons were copper plated to increase their conductivity. Two pairs of carbons were used for all-night service, each pair lasting about eight hours. A very simple device was used to automatically switch the arc from one to the other pair of carbons, when the first pair was consumed. This device consisted of a triangular-shaped piece of iron connected to the solenoid controlling the arc. There was a groove on each of the outer two corners of this triangle, one groove wider than the other. An iron washer surrounded each upper carbon. The edge of each washer rested in a groove. The washer in the narrow groove made a comparatively tight fit about its carbon. The other washer in the wider groove had a loose fit about its carbon. Pins prevented the washer from falling below given points. Both pairs of carbons touched each other at the start. When current was turned on, the solenoid lifted the triangle, the loose-fitting washer gripped its carbon first, so that current then only passed through the other pair of carbons which were still touching each other. The further movement of the solenoid then separated these carbons, the arc starting between them. When this pair of carbons became consumed, they could not feed any more so that the solenoid would then allow the other pair of carbons to touch, transferring the arc to that pair.

Elihu Thomson and Edwin J. Houston in 1878 made a very successful and complete arc light system. Their dynamo was specially designed to fit the requirements of the series arc lamp. The Thomson-Houston machine was a bipolar, having an armature consisting of three coils, one end of each of the three coils having a common terminal, or “Y” connected, as it is called. The other end of each coil was connected to a commutator segment. The machine was to a great extent self-regulating, that is the current was inherently constant with fluctuating load, as occurs when the lamps feed or when the number of lamps burning at one time should change for any reason. This regulation was accomplished by what is called “armature reaction,” which is the effect the magnetization of the armature has on the field strength. Close regulation was obtained by a separate electro-magnet, in series with the circuit, which shifted the brushes as the load changed. As there were but three commutator segments, one for each coil, excessive sparking was prevented by an air blast.

The “T-H” (Thompson-Houston) lamp employed the shunt feed principle. The carbons were normally separated, being in most types drawn apart by a spring. A high resistance magnet, shunted around the arc, served to draw the carbons together. This occurred on starting the lamp and thereafter the voltage of the arc was held constant by the balance between the spring and the shunt magnet. As the carbon burned away the mechanism advanced to a point where a clutch was tripped, the carbons brought together, and the cycle repeated. Both the T-H and Brush systems were extensively used in street lighting, for which they were the standard when the open arc was superseded by the enclosed.

OTHER AMERICAN ARC LIGHT SYSTEMS

Beginning with about 1880, several arc light systems were developed. Among these were the Vanderpoele, Hochausen, Waterhouse, Maxim, Schuyler and Wood. The direct current carbon arc is inherently more efficient than the alternating current lamp, owing to the fact that the continuous flow of current in one direction maintains on the positive carbon a larger crater at the vaporizing point of carbon. This source furnishes the largest proportion of light, the smaller crater in the negative carbon much less. With the alternating current arc, the large crater is formed first on the upper and then on the lower carbon. On account of the cooling between alternations, the mean temperature falls below the vaporizing point of carbon, thus accounting for the lower efficiency of the alternating current arc.

For this reason all these systems used direct current and the 10 ampere ultimately displaced the 20 ampere system. The 10 ampere circuit was later standardized at 9.6 amperes, 50 volts per lamp. The lamp therefore consumed 480 watts giving an efficiency of about 15 lumens per watt. This lamp gave an average of 575 candlepower (spherical) in all directions, though it was called the 2000 cp (candlepower) arc as under the best possible conditions it could give this candlepower in one direction. Later a 6.6 ampere arc was developed. This was called the “1200 cp” lamp and was not quite as efficient as the 9.6 ampere lamp.

“SUB-DIVIDING THE ELECTRIC LIGHT”

While the arc lamp was being commercially established, it was at once seen that it was too large a unit for household use. Many inventors attacked the problem of making a smaller unit, or, as it was called, “sub-dividing the electric light.” In the United States there were four men prominent in this work: William E. Sawyer, Moses G. Farmer, Hiram S. Maxim and Thomas A. Edison. These men did not make smaller arc lamps but all attempted to make an incandescent lamp that would operate on the arc circuits.

Sawyer made several lamps in the years 1878–79 along the lines of the Russian scientists. All his lamps had a thick carbon burner operating in nitrogen gas. They had a long glass tube closed at one end and the other cemented to a brass base through which the gas was put in. Heavy fluted wires connected the burner with the base to radiate the heat, in order to keep the joint in the base cool. The burner was renewable by opening the cemented joint. Farmer’s lamp consisted of a pair of heavy copper rods mounted on a rubber cork, between which a graphite rod was mounted. This was inserted in a glass bulb and operated in nitrogen gas. Maxim made a lamp having a carbon burner operating in a rarefied hydrocarbon vapor. He also made a lamp consisting of a sheet of platinum operating in air.

EDISON’S INVENTION OF A PRACTICAL INCANDESCENT LAMP

Edison began the study of the problem in the spring of 1878. He had a well-equipped laboratory at Menlo Park, New Jersey, with several able assistants and a number of workmen, about a hundred people all told. He had made a number of well-known inventions, among which were the quadruplex telegraph whereby four messages could be sent simultaneously over one wire, the carbon telephone transmitter without which Bell’s telephone receiver would have been impracticable, and the phonograph. All of these are in use today, so Edison was eminently fitted to attack the problem.

Edison’s first experiments were to confirm the failures of other experimenters. Convinced of the seeming impossibility of carbon, he turned his attention to platinum as a light giving element. Realizing the importance of operating platinum close to its melting temperature, he designed a lamp which had a thermostatic arrangement so that the burner would be automatically short circuited the moment its temperature became dangerously close to melting. The burner consisted of a double helix of platinum wire within which was a rod. When the temperature of the platinum became too high, the rod in expanding would short circuit the platinum. The platinum cooled at once, the rod contracted opening the short circuit and allowing current to flow through the burner again. His first incandescent lamp patent covered this lamp. His next patent covered a similar lamp with an improved thermostat consisting of an expanding diaphragm. Both of these lamps were designed for use on series circuits.

The only system of distributing electricity, known at that time, was the series system. In this system current generated in the dynamo armature flowed through the field coils, out to one lamp after another over a wire, and then back to the dynamo. There were no means by which one lamp could be turned on and off without doing the same with all the others on the circuit. Edison realized that while this was satisfactory for street lighting where arcs were generally used, it never would be commercial for household lighting. He therefore decided that a practical incandescent electric lighting system must be patterned after gas lighting with which it would compete. He therefore made an intensive study of gas distribution and reasoned that a constant pressure electrical system could be made similar to that of gas.

The first problem was therefore to design a dynamo that would give a constant pressure instead of constant current. He therefore reasoned that the internal resistance of the armature must be very low or the voltage would fall as current was taken from the dynamo. Scientists had shown that the most economical use of electricity from a primary battery was where the external resistance of the load was the same as the internal resistance of the battery, or in other words, 50 per cent was the maximum possible efficiency.

When Edison proposed a very low resistance armature so that the dynamo would have an efficiency of 90 per cent at full load, he was ridiculed. Nevertheless he went ahead and made one which attained this. The armature consisted of drum-wound insulated copper rods, the armature core having circular sheets of iron with paper between to reduce the eddy currents. There were two vertical fields above and connected in shunt with the armature. It generated electricity at about a hundred volts constant pressure and could supply current up to about 60 amperes at this pressure. It therefore had a capacity, in the present terminology, of about 6 kilowatts (or 8 horsepower).

A multiple system of distribution would make each lamp independent of every other and with a dynamo made for such a system, the next thing was to design a lamp for it. Having a pressure of about a hundred volts to contend with, the lamp, in order to take a small amount of current, must, to comply with Ohm’s law, have a high resistance. He therefore wound many feet of fine platinum wire on a spool of pipe clay and made his first high resistance lamp. He used his diaphragm thermostat to protect the platinum from melting, and, as now seems obvious but was not to all so-called electricians at that time, the thermostat was arranged to open circuit instead of short circuit the burner when it became too hot. This lamp apparently solved the problem, and, in order to protect the platinum from the oxygen of the air, he coated it with oxide of zirconium. Unfortunately zirconia, while an insulator at ordinary temperatures, becomes, as is now known, a conductor of electricity when heated, so that the lamp short circuited itself when it was lighted.

During his experiments he had found that platinum became exceedingly hard after it had been heated several times to incandescence by current flowing through it. This apparently raised its melting temperature so he was able to increase the operating temperature and therefore greatly increase the candlepower of his lamps after they had been heated a few times. Examination of the platinum under a microscope showed it to be much less porous after heating, so he reasoned that gases were occluded throughout the platinum and were driven out by the heat. This led him to make a lamp with a platinum wire to operate in vacuum, as he thought that more of the occluded gases would come out under such circumstances.

These lamps were expensive to make, and, knowing that he could get the requisite high resistance at much less cost from a long and slender piece of carbon, he thought he might be able to make the carbon last in the high vacuum he had been able to obtain from the newly invented Geissler and Sprengel mercury air pumps. After several trials he finally was able to carbonize a piece of ordinary sewing thread. This he mounted in a one-piece all glass globe, all joints fused by melting the glass together, which he considered was essential in order to maintain the high vacuum. Platinum wires were fused in the glass to connect the carbonized thread inside the bulb with the circuit outside as platinum has the same coefficient of expansion as glass and hence maintains an airtight joint. He reasoned that there would be occluded gases in the carbonized thread which would immediately burn up if the slightest trace of oxygen were present, so he heated the lamp while it was still on the exhaust pump after a high degree of vacuum had been obtained. This was accomplished by passing a small amount of current through the “filament,” as he called it, gently heating it. Immediately the gases started coming out, and it took eight hours more on the pump before they stopped. The lamp was then sealed and ready for trial.

On October 21, 1879, current was turned into the lamp and it lasted forty-five hours before it failed. A patent was applied for on November 4th of that year and granted January 27, 1880. All incandescent lamps made today embody the basic features of this lamp. Edison immediately began a searching investigation of the best material for a filament and soon found that carbonized paper gave several hundred hours life. This made it commercially possible, so in December, 1879, it was decided that a public demonstration of his incandescent lighting system should be made. Wires were run to several houses in Menlo Park, N. J., and lamps were also mounted on poles, lighting the country roads in the neighborhood. An article appeared in the New York Herald on Sunday, December 21, 1879, describing Edison’s invention and telling of the public demonstration to be given during the Christmas holidays. This occupied the entire first page of the paper, and created such a furor that the Pennsylvania Railroad had to run special trains to Menlo Park to accommodate the crowds. The first commercially successful installation of the Edison incandescent lamps and lighting system was made on the steamship Columbia, which started May 2, 1880, on a voyage around Cape Horn to San Francisco, Calif.

The carbonized paper filament of the first commercial incandescent lamp was quite fragile. Early in 1880 carbonized bamboo was found to be not only sturdy but made an even better filament than paper. The shape of the bulb was also changed from round to pear shape, being blown from one inch tubing. Later the bulbs were blown directly from molten glass.

As it was inconvenient to connect the wires to the binding posts of a new lamp every time a burned out lamp had to be replaced, a base and socket for it were developed. The earliest form of base consisted simply of bending the two wires of the lamp back on the neck of the bulb and holding them in place by wrapping string around the neck. The socket consisted of two pieces of sheet copper in a hollow piece of wood. The lamp was inserted in this, the two-wire terminals of the lamp making contact with the two-sheet copper terminals of the socket, the lamp being rigidly held in the socket by a thumb screw which forced the socket terminals tight against the neck of the bulb.