Part 138

II.—Sailcloth, Awnings, Thick Blankets, etc.—Soak in a 7 per cent solution of gelatin at 104° F., dry, pass through a 4 per cent solution of alum, dry again, rinse in water, and dry.

III.—Fabrics of Cotton, Linen, Jute, and Hemp.—Put into a bath of ammoniacal cupric sulphate of 10° Bé. at a temperature of 87° F.; let steep thoroughly, then put in a bath of caustic soda (20° Bé.) and dry. To increase the impermeability, a bath of sulphate of alumina may be substituted for the caustic-soda bath.

IV.—Saturate the fabrics with the following odorless compound, subjecting them several times to a brushing machine having several rollers, where the warp threads will be well smoothed, and a waterproof product of fine sheen and scarcely fading will be the result. The compound is made with 30 parts, by weight, of Japan wax, 22 1⁠/⁠2 parts, by weight, of paraffine, 12 parts, by weight, of rosin soap, 35 parts, by weight, of starch, and 5 parts, by weight, of a 5 per cent solution of alum. Fabrics thus prepared are particularly adapted to the manufacture of haversacks, shoes, etc.

V.—White or Light Fabrics.—Pass first through a bath of acetate of alumina of 4° to 5° Bé. at a temperature of 104° F., then through the rollers to rid of all liquid; put into a warm solution of soap (5 parts, by weight, of olive-oil soap to 100 parts, by weight, of fresh water) and finally pass through a 2 per cent solution of alum, dry for 2 or 3 days on the dropping horse, and brush off all particles of soap.

VI.—Dissolve 1 1⁠/⁠2 parts, by weight, of gelatin in 50 parts, by weight, of boiling water, add 1 1⁠/⁠2 parts, by weight, of scraped tallow soap and 2 1⁠/⁠2 parts, by weight, of alum, the latter being put in gradually; lower the temperature of the bath to 122° F., lift out the fabric, dry, and calender.

VII.—Tent Cloth.—Soak in a warm solution of 1 part, by weight, of gelatin, 1 part, by weight, of glycerine, and 1 part, by weight, of tannin in 12 parts, by weight, of wood vinegar (pyroligneous acid) of 12° Bé. The whole is melted in a kettle and carefully mixed. The mass is poured into the receiver of the brushing machine, care being taken to keep it liquid. For a piece of 500 feet in length and 20 inches in width, 50 to 80 parts, by weight, of this compound are needed.

VIII.—To freshen worn waterproof material, cover with the following: Fifty-five thousand parts, by weight, of gelatin; 100 parts, by weight, of bichromate of potash; 100 parts, by weight, of acetic acid (to keep glue from congealing), and from 3,000 to 5,000 parts, by weight, of water; to this add 500 parts, by weight, of peroxide of ammoniacal copper, 100° Bé. This compound is put on the fabric with a brush and then exposed to air and light.

IX.—Soft Hats.—The hats are stiffened as usual, then put through the following three baths: Dissolve 1⁠/⁠2 part, by weight, of tallow soap in from 40 to 50 parts, by weight, of warm water (140° F.). Put 3 to 4 dozen hats into this solution, leave them in it for half an hour, then take out and put them as they are into another bath prepared with 40 to 50 parts, by weight, of water and 1⁠/⁠2 part, by weight, of alum and heated to 86° to 104° F. After {749} having been left in the second bath for 1⁠/⁠4 or 1⁠/⁠2 hour, take out as before, put into the third bath of 40 to 50 parts, by weight, of water, 1⁠/⁠2 part, by weight, of alum, and about 13 parts, by weight, of fish glue. In this cold bath the hats are left for another 1⁠/⁠2 hour or more until they are completely saturated with the liquid, then dried and the other operations continued.

X.—Woolen cloth may be soaked in a vat filled with aluminum acetate, of 5° Bé., for 12 hours, then removed, dried, and dried again at a temperature of 140° F.

XI.—Wagon covers, awnings, and sails are saturated with a 7 per cent gelatin solution, at a temperature of 104° F., dried in the air, put through a 4 per cent solution of alum, dried again in the air, carried through water, and dried a third time.

XII.—Cotton, linen, jute, and hemp fabrics are first thoroughly saturated in a bath of ammonio-cupric sulphate, of 10° Bé., at a temperature of 77° F., then put into a solution of caustic soda, 2° Bé., and dried. They may be made still more impervious to water by substituting a solution of aluminum sulphate for the caustic soda.

XIII.—White and light-colored fabrics are first put into a bath of aluminum acetate, 4° to 5° Bé., at a temperature of 102° F., the superfluous liquid being removed from the fabric by press rollers. The fabric is put into a soap solution (5 parts of good Marseilles soap in 100 parts of soft water). Finally it is put through a 2 per cent alum solution, and left to dry for 2 or 3 days on racks. The adhering particles of soap are removed by brushing with machinery.

XIV.—Dissolve 1.5 parts of gelatin in 50 parts of boiling water, add 1.5 parts of shavings of tallow grain soap, and gradually, 2.5 parts of alum. Let this cool to 122° F., draw the fabric through it, dry and calender.

XV.—Cellular tissues are made waterproof by impregnating them with a warm solution of 1 part, by weight, of gelatin, 1 part, by weight, of glycerine, and 1 part, by weight, of tannin, in 12 parts, by weight, of wood vinegar, 12° Bé.

XVI.—Linen, hemp, jute, cotton, and other fabrics can be given a good odorless waterproof finish by impregnating them, and afterwards subjecting them to the action of several mechanical brush rollers. By this process the fabric is brushed dry, the fibers are laid smooth, the threads of the warp brought out, and a glossy, odorless, unfading waterproof stuff results. Fabrics manufactured in the usual way from rough and colored yarns are put through a bath of this waterproof finish, whose composition is as follows: Thirty parts, by weight, of Japanese wax; 22.5 parts, by weight, of paraffine; 15 parts, by weight, of rosin soap; 35 parts, by weight, of starch, and 5 parts, by weight, of a 5 per cent alum solution. The first three components are melted in a kettle, the starch and, lastly, the alum added, and the whole stirred vigorously.

XVII.—One hundred parts, by weight, of castor oil are heated to nearly 204° F., with 50 parts, by weight, of caustic potash, of 50° Bé., to which 50 parts, by weight, of water have previously been added. Forty parts, by weight, of cooler water are then added slowly, care being taken to keep the temperature of the mixture constant. As soon as the liquor begins to rise, 40 parts, by weight, of cooler water are again added, with the same precaution to keep the temperature from falling below 204° F. At the same time care must be taken to prevent the liquor boiling, as this would produce too great saponification. By the prolonged action of heat below the boiling point, the oil absorbs water and caustic potash without being changed, and the whole finally forms a perfectly limpid, nearly black liquid. This is diluted with 5 times its weight of hot or cold water, and is then ready for use without any further preparation. Other vegetable oils may be employed besides castor oil, and the quantity of unsaponified oil present may be increased by stirring the prepared liquid with a fresh quantity of castor or other vegetable oil. The product is slightly alkaline, but wool fiber is not injured, as the oiling may be done in the cold. The solution is clear and limpid, and will not separate out on standing like an emulsion. This product in spinning gives a 10 per cent better utilization of the raw material owing to the greater evenness and regularity with which the fibers are oiled; in weaving less oiling is required.

The product can be completely removed by water, preferably by cold water, and scouring of the goods subsequently with soap, soda, or fuller’s earth can thus be dispensed with.

XVIII.—Cloth may be rendered waterproof by rubbing the under side with a lump of beeswax until the surface presents a uniform white or grayish appearance. This method it is said renders the cloth {750} practically waterproof, although still leaving it porous to air.

XIX.—Coating the under side of the cloth with a solution of isinglass and then applying an infusion of galls is another method, a compound being thus formed which is a variety of leather.

XX.—An easy method is the formation of aluminum stearate in the fiber of the cloth, which may readily be done by immersing it in a solution of aluminum sulphate in water (1 in 10) and without allowing it to dry passing through a solution of soap made from soda and tallow or similar fat, in hot water. Reaction between the aluminum sulphate and the soap produces aluminum stearate and sodium sulphate. The former is insoluble and remains in the fiber; the latter is removed by subsequently rinsing the fabric in water.

XXI.—A favorite method for cloth is as follows: Dissolve in a receptacle, preferably of copper, over a bright coal fire, 1 liter (1.76 pints) of pure linseed oil, 1 liter (1.76 pints) of petroleum, 1⁠/⁠2 liter (0.88 pints) of oil turpentine, and 125 grams (4.37 ounces) of yellow wax, the last named in small bits. As there is danger of fire, boiling of this mass should be avoided. With this hot solution removed from the fire, of course the felt material is impregnated; next it is hung up in a warm, dry room or spread out, but in such a manner that the uniform temperature can act upon all parts.

«Waterproofing Leather.»—I.—Tenning’s process is as follows: Melt together equal parts of zinc and linseed oil, at a temperature not above 225° F. Put the leather in the molten mixture and let it remain until saturated. The “zinc soap” is made by dissolving 6 parts of white soap in 16 parts of water, and stirring into the solution 6 parts of zinc sulphate. To make sure of a homogeneous mixture remelt the whole and stir until it begins to cool. The process, including the saturation of the leather, requires about 48 hours. Instead of zinc sulphate, copper or iron sulphate may be used. The philosophy of the process is that the moisture and air contained in the pores of the leather are driven out by the heat of the soap mixture, and their place is taken, on cooling, by the mixture. The surface of the leather is scraped after cooling, and the article is dried, either by heating over an open fire or by hanging in a drying room, strongly heated.

II.—Prideaux’ process consists in submitting the leather to treatment with a solution of caoutchouc until it is thoroughly saturated with the liquid. The latter consists of 30 parts of caoutchouc in 500 parts of oil of turpentine. Complete impregnation of the leather requires several days, during which the solution must be frequently applied to the surface of the leather and rubbed in.

III.—Villon’s process consists in applying a soap solution to the leather, about as follows: The leather is first treated to a solution of 62 parts of soap, 124 parts of glue, and 2,000 parts of water. When it has become saturated with the solution, it is treated to rubbing with a mixture of 460 parts of common salt and 400 parts of alum, in sufficient water to dissolve the same. After this it is washed with tepid water and dried. This process is much the quickest. The application of the soap requires about 2 hours, and the subsequent treatment about as much more, or 4 or 5 hours in all.

«Oilskins.»—The art of painting over textile fabrics with oily preparations to make them waterproof is probably nearly as old as textile manufacture itself, an industry of prehistoric, nay, geologic, origin. It is certainly more ancient than the craft of the artistic painter in oils, whose canvases are nothing more nor less than art oilskins, and when out of their frames, have served the usual purpose of those things in protecting goods or the human body before now. The art of waterproofing has been extended beyond the domain of the oilskin by chemical processes, especially those in which alum or lead salts, or tannin, are used, as well as by the discovery of India rubber and gutta percha. These two have revolutionized the waterproofing industry in quite a special manner, and the oilskin manufacture, although it still exists and is in a fairly flourishing condition, has found its products to a very large extent replaced by rubber goods. The natural result has been that the processes used in the former industry have remained now unchanged for a good many years. They had already been brought to a very perfect state when the rubber-waterproofing business sprang up, so that improvements were even then difficult to hit upon in oilskin making, and the check put upon the trade by India rubber made people less willing to spend time and money in experimenting with a view to improving what many years had already made it difficult to better. Hence the three cardinal defects of the oilskin: its weight, its stiffness, and the liability of {751} its folds to stick together when it is wrapped up, or in the other extreme to crack, still remains. The weight, of course, is inevitable. An oilskin must be heavy, comparatively, from the very essence of the process by which it is made, but there seems no reason why it should not in time be made much more pliable (an old-time oilskin coat could often stand up on end when empty) and free from the danger of cracking or being compacted into a solid block when it has been stored folded on a shelf.

Probably the best oilskins ever made are those prepared by combining Dr. Stenhouse’s process (patented in 1864) with the ordinary method, which consists in the main of painting over the fabric with two or more coats of boiled linseed oil, allowing each coat to dry before the next is applied. This, with a few variations in detail, is the whole method of making oilskins. Dr. Stenhouse’s waterproofing method is to impregnate the fabric with a mixture of hard paraffine and boiled oil in proportions varying according to circumstances from 95 per cent of paraffine and 5 of oil to 70 per cent of the former and 30 of the latter. The most usual percentages are 80 and 20. The mixture is made with the aid of heat, and is then cast into blocks for storage. It is applied to the cloth stretched on a hot plate by rubbing the fabric thoroughly all over with a block of the composition, which may be applied on one or both sides as may be wished. The saturation is then made complete, and excess of composition is removed by passing the cloth between hot rollers. When the cloth is quite cold the process is complete. The paraffine and the drying oil combine their waterproofing powers, and the paraffine prevents the oil from exerting any injurious action upon the material. Drying oil, partly on account of the metallic compounds in it, and partly on account of its absorbing oxygen from the atmosphere, has a decided slow weakening effect upon textile fibers. Dr. Stenhouse points out that the inflammability of oilskins may be much lessened by the use of the ordinary fireproofing salts, such as tungstate of soda, or alum, either before or after the waterproofing process is carried out.

The following are some of the best recommended recipes for making oilskins:

I.—Dissolve 1 ounce of yellow soap in 1 1⁠/⁠2 pints of boiling water. Then stir in 1 quart of boiled oil. When cold, add 1⁠/⁠4 pint of gold size.

II.—Take fine twilled calico. Soak it in bullock’s blood and dry it. Then give it 2 or 3 coats of boiled oil, mixed with a little litharge, or with an ounce of gold size to every pint of the oil.

III.—Make ordinary paint ready to be applied thin with a strong solution of soap.

IV.—Make 96 pounds of ocher to a thin paste with boiled oil, and then add 16 pounds of ordinary black paint mixed ready for use. Apply the first coat of this with soap, the subsequent coats without soap.

V.—Dissolve rosin in hot boiled oil till it begins to thicken.

VI.—Mix chalk or pipe clay in the finest powder, and in the purest state obtainable to a thin paste with boiled oil.

VII.—Melt together boiled oil, 1 pint; beeswax and rosin, each, 2 ounces.

VIII.—Dissolve soft soap in hot water and add solution of protosulphate of iron till no further precipitate is produced. Filter off, wash, and dry, and form the mass into a thin paste with boiled oil.

All these compositions are painted on with an ordinary painter’s brush. The fabric should be slightly stretched, both to avoid folds and to facilitate the penetration of the waterproofing mixture. To aid the penetration still further, the mixture should be applied hot. It is of the greatest importance that the fabric should not be damp when the composition is applied to it. It is best to have it warm as well as the composition. If more than one coat is applied, which is practically always the case, three being the usual number, it is essential that the last coat should be perfectly dry before the next is applied. Neglect of this precaution is the chief cause of stickiness, which frequently results in serious damage to the oilskins when they have to be unfolded. In fact, it is advisable to avoid folding an oilskin when it can be avoided. They should be hung up when not in use, whenever practicable, and be allowed plenty of room. It goes without saying that no attempt should be made to sell or use the oilskin, whether garment or tarpaulin, until the final coat of composition is perfectly dry and set. It is unadvisable to use artificial heat in the drying at any stage in the manufacture.

«Waterproofing Paper.»—Any convenient and appropriate machinery or apparatus may be employed; but the best method for waterproofing paper is as follows: The treatment may be applied {752} while the pulp is being formed into paper, or the finished paper may be treated. If the material is to be treated while being formed into paper, then the better method is to begin the treatment when the web of pulpy material leaves the Foudrinier wire or the cylinders, it then being in a damp condition, but with the larger percentage of moisture removed. From this point the treatment of the paper is the same whether it be pulp in a sheet, as above stated, or finished paper.

The treatment consists, first, in saturating the paper with glutinous material, preferably animal glue, and by preference the bath of glutinous material should be hot, to effect the more rapid absorption and more perfect permeation, impregnation, and deposit of the glutinous material within all the microscopic interstices throughout the body of the paper being treated. By preference a suitable tank is provided in which the glutinous material is deposited, and in which it may be kept heated to a constant temperature, the paper being passed through the tank and saturated during its passage. The material being treated should pass in a continuous sheet—that is, be fed from a roll and the finished product be wound in a roll after final treatment. This saves time and the patentee finds that the requisite permeation or incorporation of glutinous matter in the fiber will with some papers—for instance, lightly sized manila hemp—require but a few seconds. As the paper passes from the glutin tank the surplus of the glutinous matter is removed from the surface by mechanical means, as contradistinguished from simply allowing it to pass off by gravity, and in most instances it is preferred to pass the paper between suitable pressure rolls to remove such surplus. The strength and consistency of the glutinous bath may be varied, depending upon the material being treated and the uses for which such material is designed. It may, however, be stated that, in a majority of cases, a hot solution of about 1 part of animal glue to about 10 parts of water, by weight, gives the best results. After leaving the bath of glutinous material and having the surplus adhering to the surfaces removed, the paper before drying is passed into or through a solution of formaldehyde and water to “set” the glutinous material. The strength of this solution may also be variable, depending, as heretofore stated, upon the paper and uses for which it is designed. In the majority of cases, however, a solution of 1 part of formaldehyde (35 per cent solution) to 5 parts of water, by weight, gives good results, and the best result is attained if this bath is cold instead of hot, though any particular temperature is not essentially necessary. The effect of the formaldehyde solution upon the glutin-saturated paper is to precipitate the glutinous matter and render it insoluble.

As the material comes from the formaldehyde bath, the surplus adhering to the surfaces is removed by mechanical means, pressure rolls being probably most convenient. The paper is then dried in any convenient manner. The best result in drying is attained by the air-blast, i. e., projecting blasts of air against both surfaces of the paper. This drying removes all the watery constituents and leaves the paper in a toughened or greatly strengthened condition, but not in practical condition for commercial uses, as it is brittle, horny, and stiff, and has an objectionable odor and taste on account of the presence of the aldehydes, paraldehydes, formic acid, and other products, the result of oxidation. Hence it needs to be “tempered.” Now while the glutinous material is rendered insoluble—that is, it is so acted upon by formaldehyde and the chemical action which takes place while the united solutions are giving off their watery constituents that it will not fully dissolve—it is, however, in a condition to be acted on by moisture, as it will swell and absorb, or take up permanently by either chemical or mechanical action a percentage of water, and will also become improved in many respects, so that to temper and render the paper soft and pliable and adapt it for most commercial uses it is subjected to moisture, which penetrates the paper, causing a welling in all directions, filling the interstices perfectly and resulting in “hydration” throughout the entire cellular structure. Two actions, mechanical and chemical, appear to take place, the mechanical action being the temporary absorption of water analogous to the absorption of water by a dry sponge, the chemical action being the permanent union of water with the treated paper, analogous to the union of water and tapioca, causing swelling, or like the chemical combination of water with lime or cement. For this purpose it is preferred to pass the paper into a bath of hot water, saturated steam or equivalent heat-and-moisture medium, thus causing the fibers and the non-soluble glutinous material filling the interstices to expand in all directions and forcing {753} the glutinous material into all the microscopic pores or openings and into the masses of fiber, causing a commingling or thorough incorporation of the fibers and the glutinous compound. At the same time, as heretofore indicated, a change (hydration) takes place, whereby the hardened mass of fiber, glutinous material, and formaldehyde become tempered and softened and the strength imparted by the previous treatment increased. To heighten the tempering and softening effect, glycerine may, in some instances, be introduced in the tempering bath, and in most cases one two-hundredths in volume of glycerine gives the best results.