Hawkins Electrical Guide v. 01 (of 10) Questions, Answers, & Illustrations, A progressive course of study for engineers, electricians, students and those desiring to acquire a working knowledge of electricity and its applications

CHAPTER IV

Chapter 46,377 wordsPublic domain

PRIMARY CELLS

The word “battery” is a much abused word, being often used incorrectly for “cell,” as in fig. 40. Hence, careful distinction should be made between the two terms.

_A battery consists of two or more cells joined together so as to form a single unit._

There are numerous forms of primary cell; they may be classified as follows:

1. According to the service for which they are designed;

2. According to the chemical features.

With respect to the first method cells are classified as:

1. Open circuit cells;

Used for _intermittent work_, where the cell is in service for short periods of time, such as in electric bells, signaling work, and electric gas lighting. If kept in continuous service for any length of time the cell soon polarizes or “runs down,” but will recuperate after remaining on open circuit for some little time.

2. Closed circuit cells.

This type of cell is adapted to furnishing current continuously, as in telegraphy, etc.

With respect to the second method, cells are classified as:

1. One fluid; 2. Two fluid;

=Ques. Describe a primary cell.=

Ans. A primary cell consists of a vessel containing a liquid in which two dissimilar metal plates are immersed.

In _one fluid_ cells both metal plates are immersed in the same solution. In _two fluid_ cells each metal plate is immersed in a separate solution, one of which is contained in a porous cup which is immersed in the other liquid.

=Ques. What name is given to the metal plates?=

Ans. They are called _elements_.

=Ques. What is the fluid called?=

Ans. The _electrolyte_ or _exciting fluid_.

The term “electropoion” is a trade name for the electrolyte employed in the Fuller cell.

=Action of a Primary Cell.=--The fundamental fact on which the electro-chemical generation of current depends is, that if a plate of metal be placed in a liquid there is a difference of electrical condition produced between them of such sort that the metal either takes a lower or higher electrical potential than the liquid, according to the nature of the metal and the liquid. If two different metals be placed in one electrolytic liquid, then there is a difference of state produced between them, so that, if joined by wire outside the liquid, a current of electricity will traverse the wire. This current proceeds in the liquid from the metal which is most acted upon chemically to that which is least acted upon.

Referring to fig. 41, the construction and action of a simple primary cell may be briefly described as follows:

Place in a glass jar some water having a little sulphuric or other acid added to it. Place in it separately two clean strips, one of zinc, Z, and one of copper, C. This cell is capable of supplying a continuous flow of electricity through a wire whose ends are brought into connection with the two strips. When the current flows, the zinc strip is observed to waste away, its consumption in fact furnishing the energy or electromotive force required to drive the current through the cell and the connecting wire. The cell may therefore be regarded as a kind of chemical furnace in which the fuel is the zinc.

=Ques. How are the positive and negative elements of a primary cell distinguished?=

Ans. The plate attacked by the electrolyte is the negative element, and the one unattacked the positive element.

=Chemical Changes; Polarization.=--The chemical changes which take place in a simple cell, consisting of zinc and copper elements in an electrolyte of dilute sulphuric acid, may be briefly described as follows: When the two elements are connected and the current commences to flow, the sulphuric acid acts on the surface of the zinc plate and forms sulphate of zinc. The formation of this new substance necessitates the liberation of some of the hydrogen contained in the sulphuric acid, and it will be found that bubbles of free hydrogen gas speedily appear on the surface of the negative element, that is, on the copper plate.

While the zinc is being dissolved to form zinc sulphate, hydrogen gas is liberated from the sulphuric acid.

Some bubbles of the gas rise to the surface of the electrolyte and so escape into the air, _but much of it clings to the surface of the copper element which thus gradually becomes covered with a thin film of hydrogen_.

Partly on account of the decreased area of copper plate in contact with the electrolyte, and partly because the hydrogen tends to produce a current in the opposite direction, the useful electrical output becomes considerably diminished and the cell is said to be _polarized_. This state of affairs may be rectified by stirring up the electrolyte, or by shaking the cell, so as to assist the hydrogen bubbles to detach themselves from the surface of the copper plate and make their way to the atmosphere through the electrolyte. This, however, is only a temporary remedy, as the polarized condition will soon be reached again, and a further agitation of the cell will be necessary. Hence, a simple cell of this kind is not desirable for practical work, and it must be modified to adapt it to constant use.

When the sulphuric acid in a cell acts in the zinc element and produces sulphate of zinc, a certain amount of work is done which is manifested partly in the form of useful electric energy, and partly as heat which warms the electrolyte and which is thereby lost for all practical purposes.

=Ques. If the zinc and copper electrodes of a simple cell be not connected externally what changes take place within the cell?=

Ans. The zinc plate immediately becomes strongly charged with negative electricity, and the copper plate weakly so. As long as the plates remain unconnected, and the zinc is pure, no further action takes place.

=Ques. If the electrodes be connected externally what happens?=

Ans. If the plates be connected by a wire outside the electrolyte, the tendency which dissimilar electrical charges have to neutralize one another causes a flow of negative electricity through the wire from zinc to copper, and a positive flow in the opposite direction. The “static” charge being thus disposed of, a fresh charge is given to the plates by the action of the acid, which commences to dissolve the zinc. As long as the wire connects the copper and zinc plates, the acid will continue its action on the zinc until either acid or zinc is exhausted.

The reader may ask: how can there be a positive flow when both plates are negatively electrified?

An analogy is the best way to make this point clear: Imagine two equal vessels, from each of which the air has been partially exhausted, but from one (A) 10 times as much air has been taken as from the other (B). Connect A and B by a tube. Now, although both vessels have less than the atmospheric pressure, that is, both have “negative” pressures, yet a current of air will flow from B to A until the pressures in each are equalized; that is, until both have equal “negative charges” of air.

There is a second important effect of the acid solution or electrolyte in a cell. If pure sulphuric acid were used, the first action or production of an electrical charge on the zinc plate would be the same, but when the plates were joined by the wire the current would soon cease. The reason for this lies in the fact that the sulphate of zinc, which is the compound produced by the acid plus the zinc, being insoluble in pure undiluted sulphuric acid, remains on the surface of the zinc plate. The coating of sulphate of zinc thus formed also operates as a protective agent, and no further electrical charge can be induced until it is removed. The addition of water to the acid has the effect of allowing the sulphate of zinc to dissolve, and the zinc plate is left free for further action.

=Ques. What governs the rate of current flow of a primary cell?=

Ans. The size of the elements and their proximity.

=Effects of Polarization.=--The film of hydrogen bubbles affects the strength of the current of the cell in two ways:

1. It weakens the current by the increased _resistance_ which it offers to the flow, for bubbles of gas are bad conductors;

2. It weakens the current by setting up an opposing _electromotive force_.

Hydrogen is almost as oxidizable a substance as zinc, especially when freshly deposited (in the “nascent” state), and is electro-positive; hence, the hydrogen itself produces a difference of potential, which would tend to start a current in the opposite direction to the true zinc-to-copper current. It is therefore an important matter to abolish this polarization, otherwise the currents furnished by batteries would not be constant.

=Methods of Depolarizing.=--One of the chief aims in the arrangement of the numerous cells which have been devised is to avoid polarization. The following are the methods usually employed:

1. Chemical methods;

_a_. Oxidation of the hydrogen by potassium bichromate and by nitric acid.

_b_. Substitution of the hydrogen by some other substance which does not give a counter electromotive force of polarization; for instance, in the Daniell cell by replacement of the copper in copper sulphate by the hydrogen, the copper being deposited on the positive pole.

2. Electro-chemical means;

It is possible by employing double cells, to secure such action that some solid metal, such as copper, shall be liberated instead of hydrogen bubbles, at the point where the current leaves the liquid. This electro-chemical exchange obviates polarization.

3. Mechanical methods.

_a_. Agitation of the liquid or of the positive electrode, in order to prevent the accumulation of hydrogen thereon.

_b_. Corrugating or roughing the positive electrode, as in the Smee cell. This causes the hydrogen gas to form in large bubbles which rise to the surface more rapidly than the small bubbles which form on a smooth electrode.

In the simplest form of cell, as zinc, copper, and dilute sulphuric acid, no attempt has been made to prevent the evil of polarization, hence, it will quickly polarize when the current is closed for any length of time, and may be classified as an open circuit cell.

When polarization is remedied by chemical means, the chemical added is one that has a strong affinity for hydrogen and will combine with it, thus preventing the covering of the negative plate with the hydrogen gas.

=Ques. What is a depolarizer?=

Ans. A substance employed in some types of cell to combine with the hydrogen which would otherwise be set free at the positive electrode and cause polarization.

The chemical used for this purpose may be either in a _solid_ or _liquid_ form, which gives rise to several types of cell, such as cells with a single fluid, containing both the acid and the depolarizer, cells with a single exciting fluid and a solid depolarizer, and cells with two separate fluids.

In the two fluid cell, the zinc is immersed in the liquid (frequently dilute sulphuric acid) to be decomposed by the action upon it, and the negative plate is surrounded by the liquid depolarizer, which will be decomposed by the hydrogen gas it arrests, thereby preventing polarization.

In _open circuit cells_ polarization does not have much opportunity to occur, since the circuit is closed for such a short period of time; hence, these cells are always ready to deliver a strong current when used intermittently.

In _closed circuit cells_ polarization is prevented by chemical action, so that the current will be constant and steady till the energy of the chemicals is expended.

=Ques. What is a depolarizer bag?=

Ans. A cylinder of hemp or other fabric used in place of a porous pot in some forms of Leclanche cell, and also as a support for the depolarizing mass in some forms of dry cell where the electrolyte is of a thin gelatinous nature.

=Volta’s Contact Law.=--When metals differing from each other are brought into contact, different results are obtained, both as to the kind of electrification as well as the difference of potentials.

Volta found that iron, when in contact with zinc, becomes negatively electrified; the same takes place, but somewhat weaker, when iron is touched with lead or tin. When, however, iron is touched by copper or silver, it becomes positively electrified. Volta, Seebeck, Pfaff, and others have investigated the behavior of many metals and alloys when in contact with each other.

The following lists are so arranged that those metals first in each list become positively electrified when touched by any taking rank after them:

CONTACT SERIES OF METALS

_According to Volta_. _According to Pfaff._ + zinc + zinc lead cadmium tin tin iron lead copper tungsten silver iron gold bismuth graphite antimony - manganese ore copper silver gold uranium tellurium platinum - palladium

Volta laid down a law regarding the position of the metals in his table which may be stated as follows:

_The difference of potential between any two metals is equal to the sum of the differences of potentials of all the intermediate members of the series._

Hence, it is immaterial for the total effect whether the first and the last are brought into contact directly, or whether the contact is brought about by means of all or any of the intermediate metals.

Volta’s law further asserts that when any number of metals are brought into contact with each other, but so that the chain closes with the metal with which it was begun, the total difference must be zero.

=Laws of Chemical Action in the Cell.=--There are two simple laws of chemical action in the cell:

1. _The amount of chemical action in a cell is proportional to the quantity of electricity that passes through it._

One coulomb of electricity in passing through the cell liberates .000010352 of a gramme of hydrogen, and causes .00063344 of a gramme of zinc to dissolve in the acid.

2. _The amount of chemical action is equal in each cell of a battery connected in series._

=Requirements of a Good Cell.--=The several conditions which should be fulfilled by a good cell are as follows:

1. Its electromotive force should be high and constant; 2. Its internal resistance should be small; 3. It should be perfectly quiescent when the circuit is open; 4. It should give a constant current, and therefore must be free from polarization, and not liable to rapid exhaustion; 5. It should be easily cared for, and if possible, should not emit corrosive fumes; 6. It should be cheap and of durable materials.

=Single and Two Fluid Cells.=--The distinction between a single and a two fluid cell has already been given. The single fluid cell of Volta with its zinc and copper plates represents the simplest form of primary cell.

In the _two fluid cell_, the positive (zinc) plate is immersed in the exciting liquid (usually dilute sulphuric acid) and is decomposed by the action upon it, while the negative plate is placed in the liquid depolarizer which is decomposed by the hydrogen arrested by it, thus preventing polarization.

In some forms of cell, the two liquids are separated by a porous partition of unglazed earthenware, which, while it prevents the liquids mixing except very slowly, does not prevent the passage of hydrogen and electricity.

Complete depolarization is usually obtained also in single fluid cells, having in addition a depolarizing solid body, such as oxide of manganese, oxide of copper, or peroxide of lead, in contact with the carbon pole. Such cells really do not belong to the single fluid cells, and are considered in the two fluid class.

A few examples of single and double fluid primary cells will now be described.

=The Leclanche Cell.=--This cell was invented by Leclanche, a French electrician, and was the first cell in which sal-ammoniac was used. This form of cell, as shown in fig. 45, is in general use for electric bells, its great recommendation being that, once charged, it retains its power without attention for considerable time.

Two jars are employed in its construction; the outer one is of glass, contains a zinc rod, and is charged with a solution of ammonium chloride, called sal-ammoniac.

The inner jar is of porous earthenware, containing a carbon plate, and is filled with a mixture of manganese peroxide and broken gas carbon. When the carbon plate and the zinc rod are connected, a steady current of electricity is set up, the chemical action which takes place being as follows: _the zinc becomes oxidized by the oxygen from the manganese peroxide, and is subsequently converted into zinc chloride by the action of the sal-ammoniac_.

After the battery has been in continuous use for some hours, the manganese becomes exhausted of oxygen, and the force of the electrical current is greatly diminished; but if the battery be allowed to rest for a short time, the manganese obtains a fresh supply of oxygen from the atmosphere, and is again fit for use.

After about 18 months work, the glass cell will probably require recharging with sal-ammoniac, and the zinc rod may also need renewing; but should the porous cell get out of order, it is better to get a new one than to attempt to recharge it.

The directions for setting up a Leclanche cell are as follows:

1. Place in the glass jar six ounces of sal-ammoniac, and pour in water until the jar is one-third full, then stir thoroughly.

2. Place the porous cup in the solution, and if necessary add water until it rises to within 1-1/2 inches of the top of the porous cup.

3. Put the zinc rod in place and set the cell away (not connected up), for about 12 hours, so as to allow the liquid to thoroughly soak into the porous cup. This will lower the level of the liquid to about one-third the height of the jar. The cell will then be ready for use. As the level of the liquid is lowered by evaporation, it should be maintained at the stated height by adding water.

The Leclanche cell is adapted to open circuit work, being extensively used for ringing electric bells.

The objections to the Leclanche cell are:

1. Rapid polarization; 2. High internal resistance due to porous pot; 3. Restricted space for electrolyte causing rapid lowering of level of liquid by evaporation; 4. Eating away of the zinc rod at the surface of the liquid, rendering the rod useless before the lower part is consumed.

=Fuller Bichromate Cell.=--In the bichromate cells or the chromic acid cells, bichromate of soda, or bichromate of potassium, is used for the depolarizer, water and sulphuric acid being added for attacking the zinc.

The Fuller cell is of the two fluid type. A pyramidal block of zinc at the end of a metallic rod covered with gutta-percha is placed in the bottom of a porous cup containing an ounce of mercury. The cup is then filled with a very dilute solution of sulphuric acid or water and placed in a jar of glass or earthenware containing the bichromate solution and the carbon plate. The diffusion of the acid through the porous cup is sufficiently rapid to attack the zinc, which being well amalgamated, prevents local action; while the hydrogen passes through the porous cup and combines with the oxygen in the bichromate of potassium. This type of cell has an electromotive force of 2.14 volts, and is suited to open circuit, or semi-closed circuit work. The directions for setting up a Fuller cell are as follows:

1. To make the “electropoion” fluid, mix together one gallon of sulphuric acid and three gallons of water, and in a separate vessel, dissolve six pounds of bichromate of potash in two gallons of boiling water; then thoroughly mix together the two solutions.

2. Immerse the zinc in a solution of dilute sulphuric acid, and then in a bath of mercury, and rub it with a brush or cloth so as to reach all parts of the surface.

3. Pour into the porous cell one ounce (a tablespoonful) of mercury, and fill the porous cell with water up to within two inches of the top.

4. Place the porous cell and the carbon plate in the glass jar, as in fig. 46, and fill glass jar to within about three inches of the top with a mixture of three parts of electropoion fluid to two parts of water.

5. The zinc should be lifted out occasionally and the sulphate washed off.

6. The supply of mercury in the porous cell should be maintained, so as to have the zinc always well amalgamated.

7. To renew, clean all deposits from carbon plate and zinc, and set up with fresh solution.

=The Edison Cell.=--This is a single fluid cell with a solid depolarizer, as shown in fig. 48, and is well adapted for use on closed circuits.

The positive element is zinc, and the negative element black oxide of copper. The exciting fluid is a solution of caustic potash. The black oxide of copper plates are suspended from the cover of the jar by a light framework of copper, one end of which forms the positive pole of the battery. A zinc plate is suspended on each side of the copper oxide element and kept from coming in contact with the latter by means of vulcanite buttons.

When the cell is in action, the water is decomposed, and the oxygen thus liberated combines with the zinc and forms oxide of zinc, which combines with the potash to form a double salt of zinc and potash. The last combination dissolves as rapidly as it is formed. The hydrogen liberated by the decomposition of the water reduces the copper oxide to pure metallic copper. It is highly important that the copper oxide plates be completely submerged in the solution of caustic potash, and that heavy paraffin oil be poured on top of the solution to the depth of about 1/4 of an inch to exclude the air. If oil be not used, the formation of creeping salts will reduce the life of the battery fully two-thirds. The battery has a low electromotive force, about 0.7 of a volt, but as the internal resistance is also very low, quite a large current can be drawn from the cell.

The _Bunsen Cell_, shown in figs. 49 and 50, is a two fluid cell constructed with zinc and carbon electrodes. The negative plate is carbon, the positive plate amalgamated zinc. The excitant is a dilute solution of sulphuric acid. The top part of the carbon is sometimes impregnated with paraffin (to keep the acid from creeping up).

The force of the Bunsen cell increases after setting up for about an hour, and the full effect is not attained until the acid soaks through the porous cell. Carbons are not affected and last any length of time. The zinc is slowly consumed through the mercury coating.

=Grenet Bichromate Cell.=--In this cell, as shown in figs. 49 and 50, the positive element is zinc and the negative element carbon. The electrolyte is a solution of bichromate of potash in a mixture of sulphuric acid and water.

The cell consists of a glass bottle containing the electrolyte and fitted with a lid from which the elements are supported. There is a zinc plate in the center and a carbon plate on each side. The two carbon plates are connected to the same terminal, thus forming a large negative surface, and the zinc plate to a terminal on the top of the brass rod to which it is attached. This rod slides through a hole in the lid so that the zinc plate can be lifted out of the electrolyte when the cell is not at work, thus preventing wasteful consumption of zinc and of the electrolyte. Bichromate cells give a strong current, the electromotive force of a single cell being 2 volts.

=Daniell Cell.=--This is one of the best known and most widely used forms of primary cell. It is a double fluid cell, composed of an inner porous vessel containing an electrolyte of either dilute sulphuric acid or dilute zinc sulphate solution, and an outer vessel containing a saturated solution of copper sulphate.

A zinc rod is placed in the inner electrolyte, and a thin plate of sheet copper in the outer electrolyte. Sometimes this arrangement of the elements is modified, the outer vessel being made of copper and serving as the copper plate. This would then contain the copper sulphate solution, while the zinc sulphate and the zinc rod would be contained in the porous pot as before.

The chemical reactions which take place in a Daniell cell are as follows:

The zinc dissolves in the dilute acid, thus producing zinc sulphate, and liberating hydrogen gas. The free hydrogen passes through the walls of the porous pot, but when it reaches the copper sulphate solution it displaces some of the copper therefrom, and combines with this solution, forming sulphuric acid. The copper, which is thus set free, is deposited on the surface of the copper plate. In this way polarization is avoided, and a practically constant current is obtained.

When the zinc sulphate solution is employed in place of dilute acid, a similar series of chemical reactions occur, except that the zinc is liberated instead of hydrogen.

Daniell cells are used especially for electroplating, electrotyping and telegraphic work. The electromotive force of a single cell is 1.079 volts.

=Directions for Making a Daniell Cell.=--The simple Daniell cell shown in fig. 52 may be easily made as follows: The outer vessel A, consists of a glass jar (an ordinary glass jam jar will do) containing a solution of sulphuric acid (1 part in 12 to 20 parts of water), and a zinc rod B.

Inside the jar is placed a porous pot C containing a strip of thin sheet copper D, and a saturated solution of sulphate of copper (also called “blue stone” and “blue vitrol”).

The zinc is preferably of the Leclanche form, which will be found to be cleaner, more durable, and cheaper than a zinc sheet. The porous pot should be dipped in melted paraffin wax, both top and bottom, to prevent the solution mingling too freely and “creeping.” A few crystals of copper sulphate are placed in the pot as shown.

In mixing the sulphuric acid and water, _the acid should be added to the water--never the reverse._ Zinc sulphate is sometimes used instead, as it reduces the wasteful consumption of the zinc, but it should be pure.

With care the cell will last for weeks. When it weakens or “runs down,” an addition of sulphuric acid to the outer jar and a few more crystals placed in the porous pot will put the cell in good condition.

=Gravity Cells.=--In a two liquid cell, instead of employing a porous cell to keep the two liquids separate, it is possible, where one of the liquids is heavier than the other, to arrange that the heavier liquid shall form a stratum at the bottom of the cell, the lighter floating upon it. Such arrangements are called _gravity cells_; but the separation is never perfect, the heavy liquid slowly diffusing upwards.

=Daniell Gravity Cell.=--In this cell, shown in fig. 53, the same elements are used as in the ordinary Daniell cell, but the porous pot is dispensed with, the two solutions being separated by the action of gravity as explained in the preceding paragraph.

The copper sulphate solution, being the heavier of the two, rests at the bottom of the battery jar, while the dilute sulphuric acid remains at the top. To suit this arrangement the copper and zinc elements are located as shown, the copper elements being at the bottom, and the zinc element, shaped like a crow’s foot (hence the name “crowfoot cell”) is suspended at the top.

The absence of the porous pot decreases the internal resistance, but the electromotive force is the same as in the ordinary type of Daniell cell.

When a current is produced by a Daniell cell:

1. Copper is deposited on the copper plate; 2. Copper sulphate is consumed; 3. The sulphuric acid remains unchanged in quantity; 4. Zinc sulphate is formed; 5. Zinc is consumed.

If, however, the copper sulphate solution be too weak, the water is decomposed instead of the copper sulphate, and hydrogen is deposited on the copper plate. This deposit of hydrogen lowers the voltage, hence care should be taken to maintain an adequate supply of copper sulphate.

The voltage of a Daniell cell varies from about 1.07 volt to 1.14 volt, according to the density of the copper sulphate solution and the amount of zinc sulphate present in the dilute sulphuric acid.

=“Dry” Cells.=--It is often necessary to use cells in places where there is considerable jarring or motion, as for automobile or marine ignition. The ordinary cell is not well adapted to this service on account of the liability of spilling the electrolyte, hence, the introduction of the so-called dry cell.

A dry cell is composed of two elements, usually zinc and carbon, and a liquid electrolyte. A zinc cup closed at the bottom and open at the top forms the negative electrode; this is lined with several layers of blotting paper or other absorbing material.

The positive electrode consists of a carbon rod placed in the center of the cup; the space between is filled with carbon--ground coke and dioxide of manganese mixed with an absorbent material. This filling is moistened with a liquid, generally sal-ammoniac. The top of the cell is closed with pitch to prevent leakage and evaporation. A binding post for holding the wire connections is attached to each electrode and each cell is placed in a paper box to protect the zincs of adjacent cells from coming into contact with each other when finally connected together to form a battery.

=Points Relating to Dry Cells.=--The following instructions on the care and operation of dry cells should be carefully noted and followed to get the best results:

1. In renewing dry cells (or any other kind of cell), a greater number should never be put in series than was originally required to do the work, because the additional cells increase the voltage beyond that required, which causes more current than is necessary to flow through the coil. This increased current flow shortens the life of the battery.

2. In connecting dry cells in places where there is vibration, heavy copper wire should not be used, because vibration will cause it to break.

3. Water should not be allowed to come in contact with the paper covers of the cells because they form the insulation, hence, when moist, current will leak across from one cell to another, resulting in running down the battery.

4. Dry cells will deteriorate when not in use, making it necessary to renew them about every sixty days. The reason dry cells deteriorate is because the moisture evaporates. Freezing, exposure to heat, and vibration which loosens the sealing, causes the evaporation.

5. Weak cells can be strengthened somewhat by removing the paper jacket, punching the metal cup full of small holes, and then placing in a weak solution of sal-ammoniac, allowing the cells to absorb all they will take up. This is only to be recommended in cases of emergency when they are hard to get.

6. The average voltage of a dry cell when new is one and one-half volts, while the amperage ranges from about twenty-five to fifty amperes according to size.

7. A dry cell when fresh should show from =20= to =25= amperes when tested; the date of manufacture should also be noted as fresh cells are most efficient.

8. Dry cells should be tested with an ammeter, care being taken to do it quickly as the ammeter being of a very low resistance short circuits the cell. A volt meter is not used in testing because, while the cells are not giving out current, their voltage remains practically the same, and a cell that is very weak will show nearly full voltage. When no ammeter is at hand, the battery current may be tested by disconnecting the end of one of the terminal wires and snapping it across the binding post of the other terminal; the intensity of the spark produced will indicate the condition of the battery.

=Points Relating to the Care of Cells.=--To get the best results from primary cells, they should receive proper attention and be maintained in good condition. The instructions here given should be carefully followed.

=Cleanliness.=--In the care of batteries, cleanliness is essential in order to secure best results. Zincs and coppers should be thoroughly cleaned every time a cell is taken out of use. The zinc, after being thoroughly cleaned, should be rubbed with a little mercury. This prevents local action. Porous cups should be soaked in clean water four or five hours and then wiped dry.

The terminals of each cell should be thoroughly cleansed and scraped bright so as to get good contact of the connecting wires and thus avoid extra resistance in the circuit.

=Separating the Elements.=--Obviously the positive and negative elements of a cell must not be in contact within the exciting fluid; they should be separated by a space of 3/8 to 1/2 inch. In the case of cells without porous cups, periodic attention must be given to ensure this condition being maintained.

=Creeping.=--As evaporation of the electrolyte takes place in a cell, it increases in strength, and crystals are left on the sides of the jar previously wetted by the solution, the action being very marked when the solution is a saturated one. The space between these crystals and the side of the jar acts as a number of capillary tubes, and draws up more liquid, which itself evaporates and deposits crystals above the former ones. So that finally the film of crystals passes over the edge of the jar and forms on the outside, thus making a kind of syphon which draws off the liquid. This action may, to a great extent, be prevented by warming the edges of the glass, or stoneware, jars, and of the porous pots, before the cells are made up, and dipping them while warm into some paraffin wax melted in warm oil, a precaution that should always be carried out when a dense solution of zinc sulphate is employed in the cell.

=Amalgamated Zinc.=--To “amalgamate” a piece of zinc, dip it into dilute sulphuric acid to clean its surface, then rub a little mercury over it by means of a piece of rag tied on to the end of a stick, and lastly, leave the zinc standing for a short time in a dish to catch the surplus mercury as it drains off.

The action of the amalgamated zinc is not well understood; by some it is considered that amalgamating the zinc prevents local currents by the amalgam _mechanically_ covering up the impurities on the surface of the zinc and preventing their coming into contact with the liquid. By others it is thought that amalgamating the zinc protects it from local action by causing a film of hydrogen gas to adhere to it. This theory is based on the fact that while no action takes place when amalgamated zinc is placed in dilute sulphuric acid at ordinary atmospheric pressure, the creation of a vacuum above the liquid causes a rapid evolution of hydrogen, which, however, stops on the readmission of the air.

Amalgamating a zinc causes it to act as a somewhat more positive substance than before, therefore the voltage of a cell containing amalgamated zinc is slightly higher than that of a cell constructed with unamalgamated zinc.

The addition of a very small amount of zinc to mercury causes the mercury to act as if it were zinc alone, arising perhaps from the amalgam having the effect of bringing the zinc to the surface.

=Battery Connections.=--There are three methods of connecting cells to form a battery; they may be connected:

1. In series; 2. In parallel; 3. In series multiple.

A series connection consists in joining the positive pole of one cell to the negative pole of the other, as shown in fig. 72; this adds the voltage of each cell.

Thus, connecting in series four cells of one and one-half volts each will give a total of six volts.

Fig. 73 illustrates a parallel or multiple connection; this is made by connecting the positive terminal of one cell with the positive terminal of another cell and the negative terminal of the first cell with the negative terminal of the second cell.

_A paralleled or multiple connection adds the amperage of each cell; that is, the amperage of the battery will equal the sum of the amperage of each cell._

For instance, four cells of twenty-five amperes each would give a total of one hundred amperes when connected in parallel.

A series multiple connection, fig. 74, consists of two series sets of cells connected in parallel. In series multiple connections the voltage of each set of cells or battery must be equal, or the batteries will be weakened, hence each battery of a series multiple connection should contain the same number of cells.

_The voltage of a series multiple connection is equal to the voltage of one cell multiplied by the number of cells in one battery, and the amperage is equal to the amperage of one cell multiplied by the number of batteries._

Fig. 75 shows an incorrect method of wiring in series multiple connection. If the circuit be open, the six cells, on account of having more electromotive force than the four cells, will overpower them and cause a current to flow in the direction indicated by the arrows until the pressure of the six cells has dropped to that of the four. This will use up the energy of the six cells, but will not weaken the four cell battery. This action can be corrected by placing a two-way switch in the circuit at the junction of the two negative terminals so that only one battery can be used at a time.