Part 94

But it is the recently discovered and extremely copious springs and wells in Pennsylvania and Canada which have given a vastly extended importance to the trade in mineral oil. Rock oil is now used in enormous quantities as the cheapest illuminating oil, and that which furnishes the most intense light. Its consumption as a lubricating oil for machines has also been very large. Mineral oil was occasionally found at various places in the United States, and sometimes used by the inhabitants of the locality before the recent discoveries; but it was not until August, 1859, that it was met with in large quantities. About this time a boring which was made at Oil Creek, Pennsylvania, reached an abundant source, for 1,000 gallons a day were drawn from it for many weeks. The news of the discovery of this copious oil-spring spread rapidly: thousands of persons flocked to the neighbourhood in hopes of easily making a fortune by “striking oil.” Before the end of 1860 more than a thousand wells had been bored, and some of these had yielded largely. The regions of North America in which petroleum has been found cover a large part of the States, and comprise Pennsylvania, New York, Ohio, Michigan, Kentucky, Tennessee, Kansas, Illinois, Texas, and California. In the vicinity of Oil Creek the bore-holes are usually about 3 in. or 4 in. in diameter, and are often 500 ft. deep, and even 800 ft. is not uncommon. To make a bore-hole 900 ft. deep, and procure all the requisites—steam engines, barrels, &c., for pumping the oil—costs about $5,000. In 1869 many of these wells still yielded regularly 300 barrels a day, but the supply has not continued with the same abundance. One of the luckiest wells flowed at its first opening at the rate of about 25,000 barrels a day. The apparatus used for working the oil-wells is very simple—a rude derrick, a small steam engine, a pump, and some barrels and tubs being all that is necessary. Fig. 345 will give the reader an idea of the scene presented by a cluster of oil-wells in the Oil Creek region. Oil Creek received its name before the petroleum trade was established, from the oil found floating on the surface of the water. It is on the Alleghany River, about 150 miles above Pittsburg, and here at its mouth is situated Oil City. There is a wharf in Pittsburg for the oil traffic, and the barrels are brought down the river in flats, or the oil is poured into very large flat boxes, divided into compartments, which are then closed, and the boxes floated down in groups of twenty or more. The refining process consists in placing the crude oil into a large iron retort, connected with a condenser formed of a coil of iron pipes, surrounded by cold water. Heat is applied, and the lighter hydro-carbons (naphtha) come over first. After the naphtha, the oils which are used for illuminating purposes distil off. A current of steam is then forced into the retort, and this brings over the heavy oils which are used for greasing machinery. A black tarry oil yet remains; and, finally, after the separation of this, a quantity of coke. The products are subjected to certain processes of purification, which need not here be described. The magnitude of the American oil trade may be inferred from the fact that in the second year of its existence, from January to June, 1862, more than 4,500,000 gallons were exported from four seaports. This can hardly be wondered at, considering the extremely low price at which this excellent illuminating and lubricating agent can be produced. Refined petroleum can be bought at Pittsburg for 16 cents. per gallon. It is believed by some that the supplies of petroleum which exist in various localities are so abundant that they will furnish illuminating oils to the whole world for centuries.

_PARAFFIN._

In the course of some researches on the substances contained in the tar, which is obtained by heating wood in close vessels, Reichenbach found a white translucent substance, to which he gave the above name, because it was not acted upon by any of the ordinary chemical reagents, such as sulphuric acid, nitric acid, &c. This substance, which is composed of carbon and hydrogen only, is not unlike spermaceti; it is colourless, translucent, and without smell or taste. But when slightly warmed, it becomes very plastic, and may then be moulded with the greatest ease—and in this respect it differs from spermaceti. Paraffin melts at from 88° to 150° C., to a colourless liquid, which is so fluid that it may be filtered through paper like water, and at a higher temperature it can be distilled unchanged. Paraffin does not dissolve in water, and is but slightly soluble in alcohol. In ether, naphtha, turpentine, benzol, and sulphide of carbon, it dissolves very readily. When heated with sulphur, it is decomposed: the sulphur seizes upon its hydrogen, sulphuretted hydrogen is given off, and the carbon is separated; and this action has been proposed as a ready means of obtaining pure sulphuretted hydrogen for laboratory use. It is probable that paraffin is a mixture of various hydro-carbons, having a composition expressible by the formula, C_{_n_}H_{2_n_}; for different specimens fuse at different temperatures, according as the paraffin has been obtained from one or the other source.

In the year 1847, Dr. Lyon Playfair directed the attention of Mr. James Young, then of Manchester, to a dense petroleum which issued from the crevices of the coal in a Derbyshire mine. It was soon found that this substance yielded a distillation—a pale yellow oil—which, on cooling, deposited solid paraffin. Mr. Young, recognizing the importance of this discovery, had an establishment at once erected on the spot, and the work of extracting paraffin was carried on until the supply of the petroleum had become nearly exhausted. Forced to seek for other sources of paraffin, Mr. Young was fortunate enough, after many trials, to discover that a species of bituminous coal, which occurs at Boghead, near Bathgate, in the county of Linlithgow, yielded by distillation annually large quantities of paraffin. In 1850 he procured a patent for “treating bituminous coals to obtain paraffin, and oil containing paraffin, therefrom.” This method consisted in distilling the coal in an iron retort, gradually heated up to low redness, and kept at that temperature until the volatile products ceased to come off. Under this patent, Mr. Young developed the manufacture of paraffin into a new and important branch of industry. The oil which first comes over in the distillation of the Boghead mineral is largely used for illuminating purposes under a variety of names besides that of _paraffin oil_, which term is, we believe, chiefly applied to a less volatile portion, extensively used for lubricating machinery, and consisting of liquid hydro-carbons of the same percentage composition as solid paraffin, which substance it also holds in solution. Mr. Young’s process consisted in placing the mineral in a retort encased in brickwork—an arrangement which caused the temperature of the retort to be more uniform than if the heat of the furnace had been applied to it directly. The retorts were placed vertically, and they were fed with the mineral by a hopper at the top. The products of the distillation passed through a worm tube surrounded by cold water into a cooled receiver. The result of the first distillation was a crude oily matter, differing from tar in being lighter than water, and in not drying-up when exposed to the air. This crude oil was then several times alternately treated with sulphuric acid and caustic potash, and distilled; and when about two-thirds of the oil had been separated from the rest, as an oil for burning and lubricating purposes, the residue yielded paraffin, or “paraffin wax,” as it is sometimes called. It is estimated that in Scotland no less than 800,000 tons of shale are annually distilled for mineral hydro-carbons, with a consumption of 500,000 tons of fuel. It is believed that about 25,000,000 gallons of crude oil are thus obtained, and from this 350,000 gallons of illuminating oil, 10,000 tons of lubricating oil, and 5,800 tons of solid paraffin are produced. Among the products exhibited in the International Exhibition of 1862, was a block of beautifully translucent paraffin, of nearly half a ton weight.

Paraffin is also obtained on the continent by distilling a variety of coal termed _lignite_. The tar which comes over is distilled, until nothing but coke remains. The condensed products are then treated with caustic soda, in order to remove carbolic acid and other substances. After washing with water, the oils are treated with sulphuric acid, in order to remove basic substances. The oil is again washed, and is then rectified by another distillation. The products which successively come over are, if necessary, separated by being collected in different vessels; but sometimes they are mixed together, and sent into the market as illuminating oils under various names, such as “photogen,” “solar oil,” &c. Oils having a specific gravity about 0·9 are collected apart, and are placed in tanks in a very cool place. In the course of a few weeks the solid paraffin, which is dissolved in the other hydro-carbons, crystallizes out. The liquid oils are drawn off, and the crude paraffin, which is of a dark colour, is freed from adhering oil by a centrifugal machine, and afterwards by pressure applied by hydraulic power. It then undergoes several other processes of purification before it is obtained as a colourless translucent solid.

Several thousand tons of paraffin are annually consumed for making candles, which is the most important application of the material. The variation in the fusing-points of different specimens is doubtless due to admixtures in greater or less proportion of other more easily fusible hydro-carbons. It was on account of the imperfect separation of these that the candles first made from paraffin were so liable to soften and bend, and felt greasy to the touch. Paraffin for candle-making is sometimes mixed with a certain proportion of other substances, such as palmitic acid, &c. Among the patented applications of paraffin are the lining of beer-barrels, and the preserving of fruits, jams, and meat. Some kinds of paraffin are also used in the manufacture of matches.

Liebig once expressed a wish that coal-gas might be obtained in a solid form: “It would certainly be esteemed one of the greatest discoveries of the age if any one could succeed in condensing coal-gas into a white, dry, odourless substance, portable and capable of being placed in a candlestick or burned in a lamp.” Now, it is curious that paraffin has nearly the same composition as good coal-gas: it burns with a bright and smokeless flame, and beautiful candles are formed of it, which burn like those made of the finest wax. When the fused paraffin first assumes the solid form, it is transparent like glass; and if it could be retained in that condition, we might have the pleasing novelty of transparent candles. But the particles seek to arrange themselves in crystalline forms, and the substance soon takes on its white semi-opaque appearance.

The great richness of the Boghead mineral in paraffin, which appears to exist in it ready formed, prevented for many years any successful competition by the working of other sources of supply. But paraffin is an abundant constituent of Rangoon petroleum, and considerable quantities may be obtained by distilling peat, and other fossil substances. All petroleums and paraffins are, in fact, mixtures of a number of hydro-carbons, which in many cases cannot be entirely separated from each other. The accidents which have from time to time occurred with some of these combustibles, and have caused legislative enactments with regard to them, are due to the imperfect removal by distillation of the more volatile bodies, which rise in vapour at ordinary temperatures. Explosions of the hydro-carbons can occur only under the same circumstances as with coal-gas; that is to say, the application of a flame to a mixture of the vapour with atmospheric air.

COAL-GAS.

When coal is burning in a common fire, we may see jets of smoky gas issuing from the pieces of coal before they become red hot. This vapour, coming in contact with flame in another part of the fire, may often be observed to ignite, thus supplying an instance of gas-lighting in its most elementary form. In the ordinary fire the air has free access, and the inflammable gases and vapours continue to burn with flames more or less bright, and when these have ceased the carbonaceous portion continues afterward to glow until nearly the whole has been consumed, except the solid residue which we call the ashes. These ashes in general contain a portion of unconsumed carbon, mixed with what is chemically _the ash_, namely, certain incombustible salts, constituting the white part of the ashes. If, however, we heat the coal in a vessel which prevents access of air, and allows the gases to escape, the coal is decomposed much in the same way as when it is burnt in the open fire; but the products formed are no longer burnt, the supply of oxygen being cut off. Every one knows the familiar experiment of filling the bowl of a common clay tobacco-pipe with powdered coal, then covering it with a dab of clay, and placing it in a fire. The gas which soon comes from the stem of the pipe does not take fire unless a light be applied, when it may be seen to burn with a bright flame, and after the flow of gas has ceased, nearly the whole of the carbon of the coal will be found unconsumed in the bowl of the pipe. This simple experiment illustrates perfectly the first step in the manufacture of coal-gas, namely, the process of heating coal to redness in closed vessels, by which operation the substances originally contained in coal are destroyed, and their elements enter into new combinations.

These elements are few in number; for, except the very small portion which remains as incombustible white ash, coal is constituted of carbon, hydrogen, oxygen, nitrogen, and a little sulphur. All the varied and interesting products obtained by the destructive distillation of coal are combinations of two or more of these four or five elements. Illuminating gas is far from being the only product when coal is heated without access of air; for of the numerous substances volatized at the red heat of the gas-retort a great number are not only incapable of affording light, but liable to generate noxious compounds when burnt. Besides this there are numerous bodies which, though leaving the retort in the gaseous form, immediately assume the liquid or solid state at ordinary temperatures. All such substances must be separated before permanent gases are obtained fit for illuminating purposes and capable of being carried through pipes to distant places. Thus an important part of the apparatus for gas manufacture consists in arrangements for separating the condensable bodies, and for removing useless or injurious gases from the remainder.

The products resulting from the destructive distillation of the coal may, therefore, be classified as—_a_, solids left behind in the retort; _b_, solids and liquids condensed by cooling the vapours which issue from the retort; _c_, coal-gas—a mixture of gases from which certain useless and noxious constituents must be removed. Fig. 347 is intended to give a diagrammatic view of the apparatus employed in the generation, purification, and storage of gas, the various parts being shown in section. A is the furnace containing several retorts, of which B is one. From each retort a tube, _d_, rises vertically, and curving downward like an inverted U, it enters a long horizontal cylinder, _f_; half filled with water, beneath the surface of which the open end of the recurved tube dips. The cylinder containing water passes horizontally along the whole range of furnaces in the gas-works, and is known as the _hydraulic main_. It is here, then, the tar and the moisture first condense, and the pipe is always kept half full of these liquids, so that the ends of the pipes, _d_, from the retorts, dipping beneath its surface, form traps or water-valves, which allow any retort to be opened without permitting the gas to escape. As the tar accumulates in the hydraulic main, it flows over through a pipe, _g_, leading downwards into the _tar-well_, H. The gases take the same course; but while the tar flows down the vertical tube, R, the gases pass on through _j_ into the condensers or refrigerators. Gas cannot escape from the open end of the tube, for it is always closed by the liquids—tar and ammoniacal liquor—which accumulate and flow over the top of the open inner vessel into the cistern, S, from which they are drawn off from time to time by the stop-cock, I. Although when the gas has arrived at this cistern much of its tar and ammoniacal vapours have been condensed, a portion is still retained by reason of the high temperature of the gas; and this has to be removed before it is permitted to enter the purifier. This is the object of passing the gas through the series of pipes, _j j_, forming the _condenser_. These are kept cool by the large surface they expose to the air, and, when necessary, cold water from the cistern, K, may be made to flow over them. The tar and other liquids condense in the iron chest, T, which is so divided by partitions as to compel the gas to pass through the whole series of tubes; and as the liquid accumulates, it also overflows into the tar-well. The cooled gas then enters the purifier, L L, in which are layers of slaked lime placed on a number of shelves. By contact with the extensive surface of slaked lime the gas has its sulphuretted hydrogen, carbonic acid, and some other impurities, removed; and it then, through the tube _n_, enters the gasholder, in which it is stored up for use.

Hydrated oxide of iron is now much used for purifying coal-gas. The oxide is mixed with sawdust, and placed in layers 10 in. thick. Sulphide of iron and water is formed; and when the mixture has ceased to absorb any more, it is removed and exposed to a current of air; the hydrated oxide is thus reproduced and sulphur set free. The process may be repeated many times in succession, until the absorbent power is impaired by the accumulation of sulphur.

The gasholder—or “gasometer,” as it is often improperly named—is an immense cylindrical bell, made of wrought iron plates, and inverted in a tank of water, in which it rises or falls. It is counterpoised by weights attached to chains passing over pulleys, so as to press the gas with a small force in order to drive it along the main, which communicates with the pipes supplying it to the various consumers. The pressure impelling the gas through the mains does not in general exceed that of a column of water two or three inches high.

It will be necessary, after this slight outline describing the essential parts of the apparatus, to enter more fully into the details of the several parts.

The retorts are constructed of wrought iron, cast iron, or earthenware, and in shape are cylindrical, with a diameter of 12 in. to 18 in., or more, and a length of 6 ft. to 10 ft. Though sometimes circular in section, other forms are commonly used—such as the elliptical, and especially the ⌓-shaped. The retorts are closed except at the mouth-end, Fig. 348, from the top of which rises the stand-pipe, A, which has usually a diameter of about 5 in. When the charge has been introduced, the mouth is closed by a plate of iron, B, closely and securely applied by means of a screw, C, as shown in the figure—a perfectly tight joint being obtained by a luting of lime mortar spread on the part of the lid which comes into contact with the mouth of the retort. The retorts are always set horizontally in the furnace—each furnace usually including a set of five retorts. The charge of coals is introduced on a tray of sheet iron adapted to the size of the retort, which, when properly pushed in, is inverted so as turn out the contents, and then withdrawn.

The time required to completely expel the volatile constituents from the charge in a gas retort varies very much, because there are great diversities in the composition of the different kinds of coal employed. Some varieties of coal, such as cannel, are easily decomposed, and the operation may be complete in about three hours; while other kinds may require double that time. The quantity of gas procurable from a given weight of coal also varies according to the kind of coal made use of. Thus, while a hundredweight of cannel may give 430 cubic feet of gas, the same weight of Newcastle coals will yield but 370 cubic feet. The nature of the gases given off from a retort will be different at the different stages of the operation.

The scene presented by the retort-house of a large gas manufactory, when viewed at night, is a singular spectacle. The strange lurid gleams which shoot out amid the general darkness as the retorts are opened to withdraw the coke, and the black forms of the workmen partially illuminated by the glare, or flitting like dark shadows across it, form a picture which might engage the pencil of a Rembrandt. In Fig. 348_a_ is depicted the retort-house at the Imperial Gas Works, King’s Cross. Here the retorts are arranged in several tiers—the coal being brought, and the coke withdrawn, by the aid of an iron carriage running on rails parallel to the line of furnaces.

In the process of heating, a proper regulation of the temperature is of the highest importance. It is found that when the retorts are heated to bright cherry-red, the best results are obtained. At a lower temperature a larger quantity of condensable vapours are given off, which collect in the gasholders and distributing pipes as solid or liquid, and occasion much inconvenience, while the quantity of gas obtained is decreased. On the other hand, if the temperature be too high, some of the gases are decomposed, and the quantity of carbon contained in the product is so much diminished as seriously to impair the illuminating power. Again, every second the gases after their production remain in the red-hot retort diminishes their light-giving value; for those hydro-carbons on which the luminiferous power of the gas depends, are then liable to partial decomposition; a portion of their carbon is deposited on the walls of the retort in a dense layer, gradually choking it up, while the liberated hydrogen does not add to the illuminating but to the heating constituents of the gas. A plan has been patented by Mr. White, of Manchester, for rapidly removing the illuminating gases from the retort by sweeping them out by means of a current of what has been termed “water gas.” This water gas is produced by causing steam to pass over heated coke, and is a mixture of carbonic acid, carbonic oxide, and hydrogen. Though only two of these are combustible gases—and even they do not yield light by their combustion, and, by adding to the bulk of the gas, serve rather to dilute it—yet it has been found that in some cases twice the amount of light is obtainable by White’s process than the same weight of coal supplies when treated in the ordinary manner.