Part 38

The first important step towards the possibility of a printing machine was made, when for these inking balls was substituted a cylindrical roller, mounted on handles, Fig. 150. The body of the roller is of wood, but it is thickly coated with a composition which unites the qualities of elasticity, softness, and readiness to take up the ink and distribute it evenly over the types. The materials used for this composition are chiefly glue and treacle, and sometimes also tar, isinglass, or other substances. Glycerine and various other materials have also been proposed as suitable ingredients for these composition rollers, but it is doubtful whether the original compound is not as efficacious as any yet tried. The composition is not unlike india-rubber in its appearance and some of its properties. Fig. 150 represents equally the mode in which the roller is applied to the type in hand presses, and that in which it is charged with ink, by being moved backwards and forwards over a smooth table upon which the ink has been spread.

From the time of the first appearance of printing presses in Europe down to almost the beginning of the present century, a period of 350 years, no improvement in the construction appears to have been attempted. They were simply wooden presses with screws, on exactly the same plan as the cheese-presses of the period. Earl Stanhope first, in 1798, made a press entirely of iron, and he provided it with an excellent combination of levers, so that the “platen,” or flat plate which overlies the paper and receives the pressure, is forced down with great power just when the paper comes in contact with the types. Such presses are capable of turning out about 250 impressions per hour, and it should be noted that the very finest book printing is still done by presses upon this principle. One reason is that in such cases, where it is desired to print with the greatest clearness and depth of colour, the ink employed is much thicker, or stiffer, and requires more thorough distribution and application to the type than a machine can effect. Stanhope’s press was not of a kind to meet the desire for rapid production, to which the increasing importance of newspapers gave rise. The first practical success in this direction was achieved by König, who, in 1814, set up for Mr. Walter, the proprietor of the “Times,” two machines, by which that newspaper was printed at the rate of 1,100 impressions per hour, the machinery being driven by steam power.

The “Times” of the 28th November, 1814, in the following words made its readers acquainted with the fact that they had in their hands for the first time a newspaper printed by steam power:

“Our journal of this day presents to the public the practical result of the greatest improvement connected with printing since the discovery of the art itself. The reader of this paragraph now holds in his hand one of many thousand impressions of ‘The Times’ newspaper, which were taken off by a mechanical apparatus. A system of machinery almost organic has been devised and arranged, which, while it relieves the human frame of its most laborious efforts in printing, far exceeds all human powers in rapidity and dispatch. That the magnitude of the invention may be justly appreciated by its effects, we shall inform the public that after the letters are placed by the compositors, and enclosed in what is called the ‘form,’ little more remains for man to do than to attend upon and watch this unconscious agent in its operations. The machine is then merely supplied with paper, itself places the form, inks it, adjusts the paper to the form newly inked, stamps the sheet, and gives it forth to the hands of the attendant, at the same time withdrawing the form for a fresh coat of ink, which itself again distributes, to meet the ensuing sheet now advancing for impression, and the whole of these complicated acts is performed with such a velocity and simultaneousness of movement that no less than 1,100 sheets are impressed in one hour. That the completion of an invention of this kind, not the effect of chance, but the result of mechanical combinations, methodically arranged in the mind of the artist, should be attended with many obstructions and much delay may be readily admitted. Our share in this event has, indeed, only been the application of the discovery, under an agreement with the patentees, to our own particular business; yet few can conceive, even with this limited interest, the various disappointments and deep anxiety to which we have for a long course of time been subjected. Of the person who made the discovery we have little to add. Sir Christopher Wren’s noblest monument is to be found in the building which he erected: so is the best tribute of praise which we are capable of offering to the inventor of the printing machine comprised in the preceding description, which we have feebly sketched, of the powers and utility of his invention. It must suffice to say further, that he is a Saxon by birth, that his name is König, and that the invention has been executed under the direction of his friend and countryman, Bauer.”

Each of the machines erected by König for the “Times” printed only one side of the sheet, so that when they had been half printed by one machine, they had then to be passed through the other, in order to be “perfected,” as it is technically termed. These machines were greatly improved by Messrs. Applegath and Cowper, who contrived also a modification by which the sheets could be perfected in one and the same machine. As the principle of these machines has been followed, with more or less diversity of detail, in most of the printing machines at present in use, it is very desirable to lay that principle clearly before the reader. The diagram, Fig. 151, will make the action of Applegath and Cowper’s single-printing machine easily understood. The type is set up on a flat form, A B, which occupies part of the horizontal table, C D, the rest of which, A C, is the inking table. E is a large cylinder, covered with woollen cloth, which forms the “blanket.” The paper passes round this cylinder, and it is pressed against the form. The small black circles, _f_, _g_, _h_, _k_, _l_, _m_, _n_, represent the rollers for distributing the ink. _f_ is called the _ductor_ roller. This roller, which revolves slowly, is made of metal, and parallel to it is a plate of metal, having a perfectly straight edge, nearly, but not quite, touching the cylinder, and at the other side, as well as at the extremities, bent upwards, so as to form a kind of trough, to contain the ink, as a reservoir. The slow rotation of the ductor conveys the ink to the next roller, which is covered with composition, and being made to move backwards and forwards between the ductor roller and the table at certain intervals, it is termed the _vibrating_ roller. The ink having thus reached the inking-table, is spread evenly thereon by the _distributing rollers_, _h_, _k_, and it is taken up from the inking table, as the latter passes under, by the _inking_ rollers, _l_, _m_, _n_. The table, C D, as a whole is constantly moving right and left in a horizontal direction, so that the form passes alternately under the impression cylinder, E, and the inking rollers, _l_, _m_, _n_. The axles of the inking and distributing rollers are made long and slender, and instead of turning in fixed bearings, they rest in slots or notches, in order that, as the form passes below them, they may be raised, so that they rest on the inking slab, and on the types, only by their own weight. They are placed not quite at right angles to the direction of the table, but a little diagonally. The sliding motion caused by this, helps very much in the uniform spreading of the ink. By these arrangements the form is evenly smeared with ink, since each inking roller passes over it _twice_ before it returns to meet the paper under E.

Fig. 152 is a similar diagram, to show the action of the double or perfecting printing machine, in which the sheets are printed on both sides. It will be observed that the general arrangement of impression cylinder, rollers, &c., is represented in duplicate, but reversed in direction. There are also two cylinders, B B, the purpose of which, as may be gathered from an inspection of the diagram, is to reverse the sheets of paper, so that after one side has been printed under the cylinder, E´, the blank surface may be turned downward, ready to receive the impression from the form, A B. Fig. 153 gives a view of the Cowper and Applegath double machine, as actually constructed. The man standing up is called the _feeder_ or _layer-on_. He pushes the sheets forward, one by one, towards the tapes, which carry them down the farther side of the more distant cylinder, under which they pass, receiving the impression; and so on in the manner already indicated in the diagram, Fig. 152, until finally they reach a point where, released by the separation of the two sets of tapes, they are received by the _taker-off_ (the boy who is represented seated on the stool), and are placed by him on a table. The bed or table which carries the form moves alternately right and left, impelled by a pinion acting in a rack beneath it, in such a manner that the direction of the table’s motion is changed at the proper moment, while the driving pulley continues to revolve always in the same direction. The movements of the table and of the cylinders are performed in exact harmony with each other, for these pieces are so connected by trains of wheels and rack-work that the sheets of paper may always receive the impression in the proper position as regards the margins, and therefore, when the sheets are printed on both sides, the impressions will be exactly opposite to each other. This gives what is technically called “true register,” and as this cannot be secured unless the paper travels over both cylinders at precisely the same rate, these are finished with great care by turning their surfaces in a lathe to exactly the same diameter. The action of the machine will not be fully understood without a glance at the arrangement of the endless tapes which carry the paper on its journey. The course of these may be followed in Fig. 154, and a simple inspection of the diagram will render a tedious description unnecessary.

In Fig. 155 we have a representation of a steam-power printing machine, such as is now very largely used for the ordinary printing of books, newspapers of moderate circulation, hand-bills, &c., and in all the ordinary work of the printing press. In this the table on which the form is placed has a reciprocating motion, but the large cylinder moves continuously always in the same direction. The feeder, or layer-on, places the sheet of paper against certain stops, and at the right moment the sheet is nipped by small steel fingers, and carried forwards to the cylinder, which brings it into contact with the inked type. This is done with much accuracy of register, for the impression cylinders gear in such a manner with the rest of the parts that their revolutions are synchronous. This is a perfecting machine, for the paper, after having received the impression on one side, is carried by tapes round the other cylinder, where it receives the impression on the other side, “set-off sheets” being passed through the press at the same time. The axles of the impression cylinders are mounted at the ends of short rocking beams, by small oscillations of which the cylinders are alternately brought down upon, or lifted off, the form passing below them. A machine of this kind can print 900 impressions per hour, even of good bookwork, and for newspaper or other printing, where less accuracy and finish are required, it may be driven at such a rate as to produce 1,400 perfected impressions per hour.

The machines used for lithographic printing by steam power are almost identical in their general arrangement with that just described, which may be taken as a representative specimen of the modern printing machine.

To such machines as those already described the world is indebted for cheap books, cheap newspapers, and cheap literature in general. But when, with railways and telegraphs, came the desire for the very latest intelligence, the necessities of the newspaper press, as regards rapidity of printing, soon required a greater speed than could possibly be attained by any of the flat form presses; for in these the table, with the forms placed upon it, is unavoidably of a considerable weight, and this heavy mass has to be set in motion, stopped, moved in the opposite direction, and again stopped during the printing of each sheet. The shocks and strains which the machine receives in these alternate reversals of the direction of the movement impose a limit beyond which the speed cannot be advantageously increased. When Mr. Applegath was again applied to by the proprietors of the “Times” to produce a machine capable of working off a still larger number of impressions, he decided upon abandoning the plan of reciprocating movement, and substituting a continuous rotary movement of the type form. And he successfully overcame the difficulties of attaching ordinary type to a cylindrical surface. The idea of placing the type on a rotating cylinder is due to Nicholson, who long ago proposed to give the types a wedge shape, so that the pieces of metal would, like the stones of an arch, exactly fit round the cylindrical surface. The wedge-shaped types were, however, so liable to be thrown from their places by the centrifugal force, that Nicholson proposed also certain mechanical methods of locking the types together after they had been placed on the circumference of the drum. The plan he suggested for this purpose involved, however, such an expenditure of time and trouble that his idea was never carried into practice. Mr. Applegath used type of the ordinary kind, which was set up on flat surfaces, forming the sides of a prism corresponding to the circumference of his revolving type cylinder, which was very large and placed vertically. The flat surfaces which received the type were the width of the columns of the newspaper, and the type forms were firmly locked up by screwing down wedge-shaped rules between the columns at the angles of the polygon. These form the “column rules,” which make the upright lines between the columns of the page, and by their shape they served to securely fix the type in its place. The diameter of the cylinder to which the form was thus attached was 5 ft. 6 in., but the type occupied only a portion of its circumference, the remainder serving as an inking table. Round the great cylinder eight impression rollers were placed, and to each impression roller was a set of inking rollers. At each turn, therefore, of the great cylinder eight sheets received the impression. These cylinders were, as already stated, placed vertically, and, as it was necessary to supply the sheets from horizontal tables, an ingenious arrangement of tapes and rollers was contrived, by which each sheet was first carried down from the table into a vertical position, with its plane directed towards the impression roller, in which position it was stopped for an instant, then moved horizontally forwards round the impression cylinder, and was finally brought out, suspended vertically, ready for a taker-off to place on his pile. This machine gave excellent results as to speed and regularity. From 10,000 to 12,000 impressions could be worked off in an hour, and the advantage was claimed for it of keeping the type much cleaner, by reason of its vertical position. The power of this machine may be judged of from one actual instance. It is stated that of copies of the “Times” in which the death of the Duke of Wellington was announced, 14th November, 1852, no less than 70,000 were printed in one day, and the machines were not once stopped, either to wash the rollers or to brush the forms. It may be mentioned, in order to give a better idea of the magnitude of the operation of printing this one newspaper, that one average day’s copies weigh about ten tons, and that the paper for the week’s consumption fills a train of twenty waggons.

At the “Times” office and elsewhere, the vertical machine has some years ago been superseded by others with horizontal cylinders. The fastest, perhaps, of all these printing machines is that which is now known as the “Walter Press,” so called either because its principle was suggested by the proprietor of the “Times,” or merely out of compliment to him. The improvements which are embodied in the Walter Press have been the subject of several patents taken out in the names of Messrs. MacDonald and Calverley, and it is to these improvements that we must now direct the attention of the reader. But we must premise that such machines as the Walter Press became possible only by the discovery of the means of rapidly producing what is called a stereotype plate from a form of type. A full account of the methods of effecting this is reserved for a subsequent article, but here it may suffice to say, that when a thick layer of moist cardboard, or rather a number of sheets of thin unsized paper pasted together and still quite moist, is forced down upon the form by powerful pressure, a sharp even mould of the type is obtained, every projection in the latter producing a corresponding depression in the _papier maché_ mould. When the paper mould is dry, it may be used for forming a _cast_ by pouring over it some fusible metallic alloy, having the properties of becoming liquid at a temperature which will not injure the mould, of taking the impressions sharply, and of being sufficiently hard to bear printing from. One of the improvements in connection with the Walter Press is in the mode of forming cylindrical stereotype casts from the paper mould. For this purpose the mould is placed on the _internal_ surface of an iron semi-cylinder, with the face which has received the impression of the type inwards. The central part of the semi-cylinder is occupied by a cylindrical iron core, which is adjusted so as to leave a uniform space between its convex surface and the concave face of the mould. Into this space is poured the melted metal, and its pressure forces the mould closely against the concave cylindrical surface to which it is applied, so that the thickness becomes quite uniform. The iron core has a number of grooves cut round it, and these produce in the cast so many ribs, or projections, which encircle the inner surface, and serve both to strengthen the cast and afford a ready means of obtaining an exact adjustment. Not the complete cylinder, but only half its circumference, is cast at once, the axis of the casting apparatus being placed horizontally, and the liquid metal poured in one unbroken stream between the core and the mould from a vessel as long as the cylinders. Fig. 156 is a section of the casting apparatus, in which _a_ is the core, _b_ the _papier maché_ mould, _c_ the iron semi-cylinder containing it, _d_ the metal which has been poured in at the widened space, _e_. When the metal has solidified, the core is simply lifted off, and the cast is then taken out, in the form of a semi-cylinder, the internal surface of which has exactly the diameter of the external surface of the roller of the machine on which it is to be placed, in company with another semi-cylindrical plate, so that the two together encircle half the length of the roller, and when another pair of semi-cylinders have been fixed on the other part of the roller, the whole matter of one side of the newspaper sheet, usually four pages, is ready for printing. One great advantage of working from stereotype casts made in this way is that the form-bearing cylinder of the machine has no greater circumference than suffices to afford space for the matter on one side of the paper. The casts are securely fixed on the revolving cylinder by elbows, which can be firmly screwed down. The casts are usually made to contain one page each, so that four semi-cylinders, each half the length of the revolving cylinder, are fixed on the circumference of the latter. The process of casting in no way injures the paper mould, which is in fact generally employed to produce several plates.