CHAPTER XVIII

ELECTRICAL HAZARDS

All telephone systems are exposed to certain electrical hazards. When these hazards become actively operative as causes, harmful results ensue. The harmful results are of two kinds: those causing damage to property and those causing damage to persons. The damage to persons may be so serious as to result in death. Damage to property may destroy the usefulness of a piece of apparatus or of some portion of the wire plant. Or the property damage may initiate itself as a harm to apparatus or wiring and may result in greater and extending damage by starting a fire.

Electrical currents which endanger life and property may be furnished by natural or artificial causes. Natural electricity which does such damage usually displays itself as lightning. In rare cases, currents tending to flow over grounded lines because of extraordinary differences of potential between sections of the earth's surface have damaged apparatus in such lines, or only have been prevented from causing such damage by the operation of protective devices.

Telegraph and telephone systems have been threatened by natural electrical hazards since the beginning of the arts and by artificial electrical hazards since the development of electric light and power systems. At the present time, contrary to the general supposition, it is in the artificial, and not in the natural electrical hazards that the greater variety and degree of danger lies.

Of the ways in which artificial electricity may injure a telephone system, the entrance of current from an external electrical power system is a greater menace than an abnormal flow of current from a source belonging to the telephone system itself. Yet modern practice provides opportunities for a telephone system to inflict damage upon itself in that way. Telephone engineering designs need to provide means for protecting _all_ parts of a system against damage, from external ("foreign") as well as internal ("domestic") hazards, and to cause this protection to be inclusive enough to protect persons against injury and property from damage by any form of overheating or electrolytic action.

A part of a telephone system for which there is even a remote possibility of contact with an external source of electrical power, whether natural or artificial, is said to be _exposed_ to electrical hazard. The degree or character of possible contact or other interference often is referred to in relative terms of _exposure_. The same terms are used concerning inductive relations between circuits. The whole tendency of design, particularly of wire plants, is to arrange the circuits in such a way as to limit the exposure as greatly as possible, the intent being to produce a condition in which all parts of the system will be _unexposed_ to hazards.

Methods of design are not yet sufficiently advanced for any plant to be formed of circuits wholly unexposed, so that protective means are required to safeguard apparatus and circuits in case the hazard, however remote, becomes operative.

Lightning discharges between the clouds and earth frequently charge open wires to potentials sufficiently high to damage apparatus; and less frequently, to destroy the wires of the lines themselves. Lightning discharges between clouds frequently induce charges in lines sufficient to damage apparatus connected with the lines. Heavy rushes of current in lines, from lightning causes, occasionally induce damaging currents in adjacent lines not sufficiently exposed to the original cause to have been injured without this induction. The lightning hazard is least where the most lines are exposed. In a small city with all of the lines formed of exposed wires and all of them used as grounded circuits, a single lightning discharge may damage many switchboard signals and telephone ringers if there be but 100 or 200 lines, while the damage might have been nothing had there been 800 to 1,000 lines in the same area.

Means of protecting lines and apparatus against damage by lightning are little more elaborate than in the earliest days of telegraph working. They are adequate for the almost entire protection of life and of apparatus.

Power circuits are classified by the rules of various governing bodies as high-potential and low-potential circuits. The classification of the National Board of Fire Underwriters in the United States defines low-potential circuits as having pressures below 550 volts; high-potential circuits as having pressures from 550 to 3,500 volts, and extra high-potential circuits as having pressures above 3,500 volts. Pressures of 100,000 volts are becoming more common. Where power is valuable and the distance over which it is to be transmitted is great, such high voltages are justified by the economics of the power problem. They are a great hazard to telephone systems, however. An unprotected telephone system meeting such a hazard by contact will endanger life and property with great certainty. A very common form of distribution for lighting and power purposes is the three-wire system having a grounded neutral wire, the maximum potential above the earth being about 115 volts.

Telephone lines and apparatus are subject to damage by any power circuit whether of high or low potential. The cause of property damage in all cases is the flow of current. Personal damage, if it be death from shock, ordinarily is the result of a high potential between two parts of the body. The best knowledge indicates that death uniformly results from shock to the heart. It is believed that death has occurred from shock due to pressure as low as 100 volts. The critical minimum voltage which can not cause death is not known. A good rule is never willingly to subject another person to personal contact with any electrical pressure whatever.

Electricity can produce actions of four principal kinds: physiological, thermal, chemical, and magnetic. Viewing electricity as establishing hazards, the physiological action may injure or kill living things; the thermal action may produce heat enough to melt metals, to char things which can be burned, or to cause them actually to burn, perhaps with a fire which can spread; the chemical action may destroy property values by changing the state of metals, as by dissolving them from a solid state where they are needed into a state of solution where they are not needed; the magnetic action introduces no direct hazard. The greatest hazard to which property values are exposed is the electro-thermal action; that is, the same useful properties by which electric lighting and electric heating thrive may produce heat where it is not wanted and in an amount greater than can safely be borne.

The tendency of design is to make all apparatus capable of carrying without overheating any current to which voltage within the telephone system may subject it, and to provide the system so designed with specific devices adapted to isolate it from currents originating without. Apparatus which is designed in this way, adapted not only to carry its own normal working currents but to carry the current which would result if a given piece of apparatus were connected directly across the maximum pressure within the telephone system itself, is said to be self-protecting. Apparatus amply able to carry its maximum working current but likely to be overheated, to be injured, or perhaps to destroy itself and set fire to other things if subjected to the maximum pressure within the system, is not self-protecting apparatus.

To make all electrical devices self-protecting by surrounding them with special arrangements for warding off abnormal currents from external sources, is not as simple as might appear. A lamp, for example, which can bear the entire pressure of a central-office battery, is not suitable for direct use in a line several miles long because it would not give a practical signal in series with that line and with the telephone set, as it is required to do. A lamp suitable for use in series with such a line and a telephone set would burn out by current from its own normal source if the line should become short-circuited in or near the central office. The ballast referred to in the chapter on "Signals" was designed for the very purpose of providing rapidly-rising resistance to offset the tendency toward rapidly-rising current which could burn out the lamp.

As another example, a very small direct-current electric motor can be turned on at a snap switch and will gain speed quickly enough so that its armature winding will not be overheated. A larger motor of that kind can not be started safely without introducing resistance into the armature circuit on starting, and cutting it out gradually as the armature gains speed. Such a motor could be made self-protecting by having the armature winding of much larger wire than really is required for mere running, choosing its size great enough to carry the large starting current without overheating itself and its insulation. It is better, and for long has been standard practice, to use starting boxes, frankly admitting that such motors are not self-protecting until started, though they are self-protecting while running at normal speeds. Such a motor, once started, may be overloaded so as to be slowed down. So much more current now can pass through the armature that its winding is again in danger. Overload circuit-breakers are provided for the very purpose of taking motors out of circuit in cases where, once up to speed, they are mechanically brought down again and into danger. Such a circuit-breaker is a device for protecting against an _internal_ hazard; that is, internal to the power system of which the motor is a part.

Another example: In certain situations, apparatus intended to operate under impulses of large current may be capable of carrying its normal impulses successfully but incapable of carrying currents from the same pressure continuously. Protective means may be provided for detaching such apparatus from the circuit whenever the period in which the current acts is not short enough to insure safety. This is cited as a case wherein a current, normal in amount but abnormal in duration, becomes a hazard.

The last mentioned example of damage from internal hazards brings us to the law of the electrical generation of heat. _The greater the current or the greater the resistance of the conductor heated or the longer the time, the greater will he the heat generated in that conductor._ But this generated heat varies directly as the resistance and as the time and as the square of the current, that is, the law is

Heat generated = _C^{2}Rt_

in which _C_ = the current; _R_=the resistance of the conductor; and _t_ = the time.

It is obvious that a protective device, such as an overload circuit-breaker for a motor, or a protector for telephone apparatus, needs to operate more quickly for a large current than for a small one, and this is just what all well-designed protective devices are intended to do. The general problem which these heating hazards present with relation to telephone apparatus and circuits is: _To cause all parts of the telephone system to be made so as to carry successfully all currents which may flow in them because of any internal or external pressure, or to supplement them by devices which will stop or divert currents which could overheat them._

Electrolytic hazards depend not on the heating effects of currents but on their chemical effects. The same natural law which enables primary and secondary batteries to be useful provides a hazard which menaces telephone-cable sheaths and other conductors. When a current leaves a metal in contact with an electrolyte, the metal tends to dissolve into the electrolyte. In the processes of electroplating and electrotyping, current enters the bath at the anode, passes from the anode through the solution to the cathode, removing metal from the former and depositing it upon the latter. In a primary battery using zinc as the positive element and the negative terminal, current is caused to pass, within the cell, from the zinc to the negative element and zinc is dissolved. Following the same law, any pipe buried in the earth may serve to carry current from one region to another. As single-trolley traction systems with positive trolley wires constantly are sending large currents through the earth toward their power stations, such a pipe may be of positive potential with relation to moist earth at some point in its length. Current leaving it at such a point may cause its metal to dissolve enough to destroy the usefulness of the pipe for its intended purpose.

Lead-sheathed telephone cables in the earth are particularly exposed to such damage by electrolysis. The reasons are that such cables often are long, have a good conductor as the sheath-metal, and that metal dissolves readily in the presence of most aqueous solutions when electrolytic differences of potential exist. The length of the cables enables them to connect between points of considerable difference of potential. It is lack of this length which prevents electrolytic damage to masses of structural metal in the earth.

Electrical power is supplied to single-trolley railroads principally in the form of direct current. Usually all the trolley wires of a city are so connected to the generating units as to be positive to the rails. This causes current to flow from the cars toward the power stations, the return path being made up jointly of the rails, the earth itself, actual return wires which may supplement the rails, and also all other conducting things in the earth, these being principally lead-covered cables and other pipes. These conditions establish definite areas in which the currents tend to leave the cables and pipes, _i.e._, in which the latter are positive to other things. These positive areas usually are much smaller than the negative areas, that is, the regions in which currents tend _to enter_ the cables form a larger total than the regions in which the currents tend _to leave_ the cables. These facts simplify the ways in which the cables may be protected against damage by direct currents leaving them and also they reduce the amount, complication, and cost of applying the corrective and preventive measures.

All electric roads do not use direct current. Certain simplifications in the use of single-phase alternating currents in traction motors have increased the number of roads using a system of alternating-current power supply. Where alternating current is used, the electrolytic conditions are different and a new problem is set, for, as the current flows in recurrently different directions, an area which at one instant is positive to others, is changed the next instant into a negative area. The protective means, therefore, must be adapted to the changed requirements.