Animal Proteins

Part V., Section I.). The skins may be depickled by paddling in a

Chapter 91,688 wordsPublic domain

10 per cent. salt solution to which weak alkalies such as borax, whitening, carbonate and bicarbonate of soda, etc., have been added.

The leather manufacturer classifies sheepskins according to the size of the pelts. The large skins are tanned for light upper leathers and similar work. These are called "basils." Many large skins are also split green into "skivers" which after vegetable tannage are finished for fancy goods, bookbinding, etc. The fleshes are often oil-tanned for chamois leather (Part IV., Section III.). Medium-sized skins such as are obtained from the Down sheep are tanned for "roans," and finished as a kind of morocco leather. Small skins are mostly "tawed" (Part IV., Section I.) for glove leathers, but some are made into roller leather by vegetable tannage.

Basils, which represent the heaviest sheepskin work, are tanned and finished in the following manner. The limed pelts are first bated lightly at about 80° F. for two days, scudded and drenched. They are sometimes puered, but more often merely delimed with organic acids. In this last case they are first paddled in warm water to remove excess of lime, and a mixture of organic acids is very slowly added at definite intervals. When nearly free from caustic alkali the skins are removed and drenched overnight. There are two types of tannage. The West of England tannage is similar to those noted for sealskins when oak bark and sumach are employed (Section III.). There is also the tendency to paddle more and handle less, and to use the stronger tanning materials such as myrabs, gambier and other extracts. After about 12 hours' tannage in paddles they are coloured through, and are then degreased by hydraulic pressure. The skins are piled in the press with layers of sawdust or bran between them, and the pressure applied very slowly. Much grease runs out, for the natural sheepskin contains up to 15 per cent. of oil and fat. Degreasing may be postponed till tannage is complete, and the grease can then be extracted by solvents (benzene, acetone, etc.). Degreasing after part tannage is usually considered preferable, and the skins may be tanned out in pit or paddle in about a week. The Scotch tannage is with larch bark from _Pinus larix_, which contains up to 13 per cent. of a rather mellow catechol tan. This material has also some sugars and yields sour and plumping liquors. The basils are paddled in weak liquors (8°-11°) for about 2 days, and when struck through are degreased by hydraulic pressure. They are then soaked back and tanned out in stronger liquors (11°-20°), which takes up to one week. They are then dried out and sorted in the crust. The finishing depends of course upon the purpose in view. If for linings they are soaked, shaved, sumached, struck out well, nailed on boards and dried right out. They are next stained with a solution of starch, milk and red dyestuff. After drying they are glazed by machine and softened with a hand board. For fancy slippers the crust skins are starched and stained directly, then "staked" (see Part III., Section II.), fluffed, seasoned and glazed. If intended for leggings and gaiters a flesh finish is given. The skins are soaked, stretched, shaved and sumached. They are then rinsed, drained, sammed and stained. A brown stain mixed with linseed jelly is usual. This is spread evenly over the flesh and glassed in. The skins are dried out, restained if necessary, and staked to raise a nap. Basils for gaiters are dyed in paddle and fluffed over the emery wheel.

Skivers are split in the limed state and sometimes immediately degreased. They are next puered at 85° F. for about 3 hours in a paddle, and scudded. They are drenched at a low temperature (68°-70° F.), but often 2 or 3 days. They are again scudded and then rinsed and sent to tan. The skivers are tanned in a few days by sumach liquors working the goods up from mellow to fresh as usual. The liquors are warmed. Care must be taken that the goods do not tear. A great variety of finish is possible, but the "paste grain skiver" for fancy goods and the plain finish for hat leathers are sufficiently typical. For paste grains they are soaked and "cleared" for dyeing by immersion in very weak sulphuric acid, excess of which is carefully washed out with water. Paddle-dyeing follows, and is preferred to drum dyeing as the skins are so liable to tear. After being struck out they are "pasted," by spreading on to the flesh a glue jelly, using first the hand, then a stiff brush and finally a cloth. The goods are then dried out. They are then seasoned, partly dried and printed cross-grain. They are next grained two ways lightly; shank to shank, and across, lightly tooth-rolled and glazed. They are regrained two ways as before, dried out, and finally softened with a graining board. They are sometimes sized on the grain to fix the pattern and give a gloss. For hat leathers the skins are first soaked, sumached and struck out. If for white or cream finishes they are now lead-bleached. This consists of pigment dyeing with lead sulphate. They are immersed alternately in lead acetate and in sulphuric acid solutions until precipitation is sufficient. They are then dyed to shade. If for browns it is common to mordant with titanium and use basic dyestuffs, paddling afterwards in sumach to fix the dye. After dyeing the goods are struck out again, starched, and dried out on boards. They are again starched and rolled to give the plain finish.

Roans are not split. They are degreased, puered, scudded and drenched overnight at 95° F. They are tanned with sumach usually in pits, and take rather longer than usual to tan. They are finished in much the same style as goatskins for morocco leather, but as the sheepskin has little natural grain it needs embossing or printing according to the type required. If for "hard grains," the skins are soaked, sumached, seasoned, dried, glazed and damped back for printing. This is done by the "hard grain" roller, and the goods are dried out to fix the pattern. They are damped back, sammed, and grained in four directions (cp. Section II.), dried out and boarded to soften. If for straight grains they are printed with a straight-grain roller, or grained neck to butt. After tooth rolling they are boarded, dried and glazed. They are softened down and "aired off" in a cool store.

Roller leather is a special class of sheepskin leather which is used to cover the rollers used in cotton spinning. The essential requirements are that a smooth plain finish should be given, and the leather must not stretch or be greasy. For this purpose small sheepskins with a fine small grain are chosen, such as those obtained from the Welsh mountain sheep. The pelts are machine fleshed, short haired and often puered, but the deliming is also brought about by organic acids also. The pelts are drenched in pits fitted with paddles, which are used to stir up the infusion occasionally. A thorough scudding is given. For the smooth-grain finish it is necessary to tan in weak liquors, and to give plenty of time so as to ensure complete penetration. An oak-bark tannage is preferred, but a little extract is usual to assist. The goods are coloured through in paddle, like basils, and are then degreased by hydraulic pressure. This should be as complete as possible, and a little heat is used to assist the escape of grease. The pressed skins, moreover, must be quite freed from creases, and this is attained first by paddling in warm water to remove sawdust, and then by drumming in fairly hot water, in which they are left overnight. The skins are tanned out in suspenders, taking about 3 weeks. The crust skins need careful sorting, and are soaked and hand shaved. They are sumached in drum, rinsed, struck out, sammed and set. The striking and setting should be thorough, in order to get rid of stretch. They are next "filled" by coating with linseed jelly or similar material, and dried out on boards in a thoroughly stretched condition. They are then trimmed, seasoned and rolled with a steel roller. They are then staked or perched, fluffed, reseasoned, dried and glazed. They are carefully short-haired, glazed again and finally ironed.

E.I. sheepskins are imported in a tanned condition. These are soaked back and the turwar bark tannage "stripped " as far as possible by drumming with soda for 20-30 minutes at 95° F.; after washing they are "soured" in weak (1/2 per cent.) sulphuric acid solution, and retanned with sumach paste for an hour, drumming at 100° F. They may then be finished for basils, moroccos or roller leather as described above, but are often finished as imitation glacé kid. In this case they are drum dyed, lightly fat-liquored (see Part III., Section IV.), struck out and dried. They are staked by machine, fluffed, seasoned and glazed. They may be re-staked and reglazed if desired.

REFERENCES.

A. Seymour Jones, "The Sheep and its Skin."

Bennett, "Manufacture of Leather," pp. 30, 85, 107, 208, 349-354, 385.

SECTION V.--CALFSKINS

Calfskins are the raw material for many classes of leather. The term itself is rather broad. A calfskin may be obtained from a very young animal and weigh only a very few pounds, or it may be anything just short of a kip. Goat, seal, and sheep skins are obtained from adult animals, but calfskins from the young of a large animal. Thus there are many grades of quality, according to age, and the material must be chosen with regard to the purpose in view. Some of these purposes have already been discussed. Heavy calf is treated much like kip as a curried leather for upper work. Even lighter skins are given the "waxed calf" and "satin calf" finishes, and make upper leather of excellent quality. To produce such leathers the treatment is much the same as described in