mill. This wheel and shaft are driven by a smaller wheel, fixed on the
main or fly-wheel shaft of a steam engine of 36-horse power. The main shaft B of the rolling mill has wheels C, D, E fixed upon it, to give motion to the respective rollers, which are mounted at F and G, in strong iron frames, bolted to the iron sills _a a_, which extend through the whole length of the mill, and rest upon the masonry, in which the wheels are concealed. The two large wheels C and E give motion to the wheels H, I, which are supported on bearings between two standards _b_, _b_, bolted down to the ground sills. On the ends of the axes of these wheels are heads for the reception of coupling boxes _d_, _d_, which unite them to short connecting shafts K L; and these again, by means of coupling boxes, convey motion to the upper rollers _e_, _e_, of each pair, at F and G. The middle wheel D upon the-main shaft B gives motion to the lower rollers in a similar manner. Thus both the rollers _e_, _f_ of each frame receive their motion from the main shaft with equal velocity, by means of wheels of large radius, which act with much more certainty than the small pinions usually employed in rolling mills to connect the upper and lower rollers, and cause them to move together.
The rolling mill contains four pairs of rollers, each driven by its train of wheel work; the mill, therefore, consists of two such sets of wheels and rollers as are represented in our figure. The two shafts are situated parallel to each other, and receive their motion from the same steam engine. This admirable rolling mill was erected by John Rennie, Esq.
The ingots are heated to redness in a furnace before they are rolled. The two furnaces for this purpose are situated before two pairs of rollers, which, from being used to consolidate the metal by rolling whilst hot, are termed breaking-down rollers. Two men are employed in this operation; one taking the metal from the furnace with a pair of tongs, introduces it between the rollers; and the other, catching it as it comes through, lifts it over the top roller, and returns it to his fellow, who puts it through again, having previously approximated the rollers a little by their adjusting screws. After having been rolled in this manner four or five times, they are reduced to nearly two-tenths of an inch thick, and increased lengthwise to about four times the breadth of the ingot. These plates, while still warm, are rubbed over with a dilute acid or _pickle_, to remove the colour produced by the heat, and are then cut up into narrow slips across the breadth of the plate, by means of the circular shears _fig._ 742.
This machine is worked by a spur-wheel at the extremity of the main shaft B of the rolling mill (_fig._ 741.) It consists of a framing of iron A A, supporting two shafts B B, which are parallel to each other, and move together by means of two equal spur-wheels C C, the lower one of which works with the teeth of the great wheel above mentioned, upon the main shaft of the rolling mill. At the extremities of the two shafts, wheels or circular cutters are fixed with their edges overlapping each other a little way. F represents a shelf on which the plate is laid, and advanced forward to present it to the cutter; and G is a ledge or guide, screwed down on it, to conduct the metal and to regulate the breadth of the piece to be cut off. Hence the screws which fasten down the ledge are fitted in oblong holes, which admit of adjustment. The workman holds the plate flat upon the surface F, and pushing it towards the shears, they will lay hold of it, and draw it through until they have cut the whole length. The divided parts are also prevented from curling up into scrolls, as they do when cut by a common pair of shears; because small shoulders on E and D, behind the cutting edge, keep them straight. Behind the standard, supporting the back pivots of the shafts B B of the cutter, is a frame _l_, with a screw _m_ tapped through it. This is used to draw the axis of the upper cutter D endwise, and keep its edge in close contact with the edge of the other cutter E. The slips or ribands of plate are now carried to the other two pairs of rollers in the rolling mill, which are made of case-hardened iron, and better polished than the breaking-down rollers. The plates are passed cold between these, to bring them to exactly the same thickness; whence they are called adjusting or planishing rollers. The workman here tries every piece by a common gauge, as it comes through. This is a piece of steel having a notch in it; the inside lines of which are very straight, and inclined to one another at a very acute angle. They are divided by fine lines, so that the edge of the plate being pressed into the notch, will have its thickness truly determined by the depth to which it enters, the divisions showing the thickness in fractions of an inch.
In rolling the plate the second time, all the plates are successively passed through the rollers; then the rollers being adjusted, they are passed through another time. This is repeated thrice or even four times; after which they are all tried by the gauge, and thus sorted into as many parcels as there are different thicknesses. It is a curious circumstance, that though the rollers are no less than 14 inches in diameter, and their frame proportionally strong, they will yield in some degree, so as to reduce a thick plate in a less degree than a thin one; thus the plates which have all passed through the same rollers, may be of 3 or 4 different degrees of thickness, which being sorted by the gauge into as many parcels, are next reduced to the exact dimension, by adapting the rollers to each parcel. The first of the parcel which now comes through is tried, by cutting out a circular piece with a small hand machine, and weighing it. If it proves either too light or too heavy, the rollers are adjusted accordingly, till by a few such trials they are found to be correct, when all the parcel is rolled through. The trial plates which turn out to be too thin, are returned as waste to the melting-house. By these numerous precautions, the blanks or circular discs, when cut out by the next machine, will be very nearly of the same weight; which they would scarcely be, even if the gauge determined all the plates to the same thickness, because some being more condensed than others, they would weigh differently under the same volume.
A great improvement has been made on that mode of lamination, by the late Mr. Barton’s machine for equalizing the thickness of slips of metal for making coin, which has been for several years introduced into the British mint. A side elevation is shown in _fig._ 743., and a plan in _fig._ 744. It operates in the same way as wire-drawing mechanisms; namely, pulls the slips of metal forcibly through an oblong opening, left between two surfaces of hardened steel. The box or case which contains the steel dies, composed of two hardened cylinders, is represented at C in _fig._ 743. The pincers employed to hold the metal, and draw it through, are shown at _s r_.
The slips of metal to be operated on by the drawing machine, are first rendered thinner at one end, that they may be introduced between the dies, and also between the jaws of the pincers. This thinning of the ends is effected by another machine, consisting of a small pair of rollers, mounted in an iron frame, similar to a rolling-mill. The upper roller is cylindrical, but the lower is formed with 3 flat sides, leaving merely portions of the cylinder entire, between these flat sides. The distance between the centres of the rollers is regulated by screws, furnished with wheels on their upper ends, similar to what is seen in the drawing dies at C. The two rollers have pinions on their axes, which make them revolve together; they are set in motion by an endless strap passing round a drum, upon whose axis is a pinion working into the teeth of a wheel fixed upon the axis of the lower roller.
The end of a slip of metal is presented between the rollers while they are in motion, not on that side of the roller which would operate to draw in the slip between them, as in the rolling-press above described, but on the contrary side, so that when one of the flat sides of the under roller fronts horizontally the circumference of the upper roller, an opening is formed, through which the slip of metal is to be inserted until it bears against a fixed stop at the back of the rollers. As the rollers continue to turn round, the cylindrical portions come opposite to each other, and press the metal between them, forcing it outwards, and rendering the part which has been introduced between the rollers as thin as the space between their cylindrical surfaces. Thus the end of the slip of metal becomes attenuated enough to pass between the dies of the drawing machine, and to be seized by the pincers.
In using the drawing machine, a boy takes hold of the handle _s_ of the pincers, their hook of connexion with the endless chain _l_, _l_, not shown in the present figure, being disengaged, and he moves them upon their wheels towards the die-box C. In this movement the jaws of the pincers get opened, and they are pushed up so close to the die-box that their jaws enter a hollow, which brings them near the dies, enabling them to seize the end of the slip of metal introduced between them by the action of the preparatory rollers. The boy now holds the handle _s_ on the top of the pincers fast, and with his other hand draws the handle _x_ backwards. Thus the jaws are closed, and the metal firmly griped. He now presses down the handle _x_ till a hook on the under side of the pincers seizes the endless chain as it moves along, when it carries the pincers, and their slip of metal, onwards with it. Whenever the whole length of the metallic riband has passed through between the dies, the strain on the pincers is suddenly relieved, which causes the weight _r_ to raise their hook out of the chain, and stop their motion. The machine in the mint has two sets of dies, and two endless chains, as represented in the plan, _fig._ 744. N N, are toothed wheels in the upper end of the die-box, furnished with pinions and levers, for turning them round, and adjusting the distance between the dies. A large spur-wheel G, is fixed upon the axis F, to give motion to the endless chains; see both figures. This spur-wheel is turned by a pinion H, fixed upon an axis _m_, extending across the top of the frame, and working in bearings at each end. A spur-wheel I, is fixed upon the axis _m_, and works into the teeth of a pinion K, upon a second axis across the frame, which carries likewise a drum wheel L, through which motion is communicated to the whole mechanism by an endless strap.
The cutting-out machine is exhibited in _fig._ 745. A A is a basement of stone to support an iron plate B B, on which stand the columns C C, that bear the upper part D of the frame. The iron frame of the machine E, F, E, is fixed down upon the iron plate B, B. The punch _d_ is fixed in the lower part of the inner frame, and is moved up and down by the screw _a_, which is worked by wipers turned by a steam engine, impelling the lever H, and turning backwards and forwards the axis G, through a sufficient space for cutting the thickness of the metallic lamina. A boy manages this machine. There are twelve of them mounted on the same basement frame in a circular range contained in an elegant room, lighted from the roof. The whole are moved by a steam engine of 16-horse power.
The _blanks_ or _planchets_ thus cut out, were formerly adjusted by filing the edges, to bring them to the exact weight; a step which Mr. Barton’s ingenious mechanism has rendered in a great measure unnecessary. The edge is then milled, by a process which Mr. Boulton desires to keep secret, and which is therefore not shown in our mint.
But the French mint employs a very elegant machine for the purpose of lettering or milling the edges, called the _cordon des monnaies_, invented by M. Gengembre, which has entirely superseded the older milling machine of M. Castaing, described in the Encyclopedias. The Napoleon coins of France bear on the edge, in sunk letters, the legend, _Dieu protège la France_; and those of the king, _Domine salvum fac regem_. This is marked before striking the blank or _flan_. One machine imprints this legend, and its service is so prompt and easy, that a single man marks in a day 20,000 pieces of 5 francs, or 100,000 francs.
Each of the two _arc_ dies E, D, (_fig._ 746.) carries one half of the legend, engraved in relief on the curved face; these arcs are pieces of steel tempered very hard, and fixed with two screws, one immoveably at E, on the sill which bears the apparatus; the other at D, at the extremity of the lever P, D, which turns round the axis C. The letters of these demi-legends are exactly parallel, and inscribed in an inverse order on the dies. An alternating circular motion is communicated to the handle P. The curvatures of the two dies are arcs of circles described from the centre C; and the interval which separates them, or the difference of the radii, is precisely the diameter of the piece to be milled.
As the centre C sustains the whole strain of the milling, and produces, of consequence, a hard friction, this axis must possess a considerable size. It is composed of a squat truncated cone of tempered steel, which enters into an eye of the moveable piece P, D. This cone is kept on the plate of the metal N N, which bears the whole machine, by a nut, whose screw, by being tightened or slackened, gives as much freedom as is requisite for the movement of rotation, or removes the shake which hard service gives to the cone in its eye. The middle thickness of the hole of the moveable piece P, D, and the axis of the lever P, which terminates it, are exactly on a level with the engraved letters of the die, so that no strain can derange the movable piece, or disturb the centre by its oscillations.
At _a_ is a vertical tube, containing a pile of blanks for milling. It is kept constantly full; the tube being open at both ends, a little elevated above the circular space _a_, K, _b_, which separates the dies, and fixed by a tail _m_ with a screw to the motionless piece A, B. The branch I, _c_, movable with the piece P, D, passes under the tube, and pushes before it the blank at the bottom of the column, which is received into a small excavation in the form of a circular step, and carried forwards. Matters are thus so arranged as to regulate the issue of the blanks, one by one, on the small step, called the _posoir_ (bed.)
As soon as the blank is pushed forwards into contact with the lower edge of the engraved grooves, it is seized by them, and carried on by the strain of milling, without exposing the upper or under surfaces of the _blank_ to any action which may obstruct the printing on its edge.
The blank is observed to revolve between the two dies according as the lever P completes its course, and this blank passing from _a_ to K, then to _b_, meets a circular aperture _b_, through which it falls into a drawer placed under the sill.
The range of the movable lever P is regulated by four pieces, F, F, F, F, solidly sunk in the plate N, N, which bears the whole apparatus. A stud placed on this lever towards D, makes the arm of the _posoir_ I _c_ retire no farther than is necessary for the little blank to issue from the column; and a spring fixed to the centre _c_, and supported on a peg, brings back the _posoir_; so that when a screw I comes to strike against the column, the _posoir_ stops, and the movable die D, which continues its progress, finds the blank in a fit position for pressing, seizing, and carrying it on, by reaction of the fixed die E. Thus the edge of the blank is lettered in half a second. A hundred may easily be marked in about three minutes.
The coining press is the most beautiful part of the whole mechanism in the British mint; but the limits of this volume will not allow of its being figured upon an adequate scale. An engraving of it may be seen in the Encyclopedia Britannica.
The only attention which this noble machine requires is that of a little boy, who stands in a sunk place before the press, and always keeps the tube full of blanks. He has two strings, one of which, when pulled, will put the press in motion by the concealed mechanism in the apartment above; and the other string, when snatched, stops the press. This coining operation goes on at the rate of 60 or 70 strokes per minute; and with very few interruptions during the whole day. The press-room at the Royal Mint contains eight machines, all supported on the same stone base; and the iron beams between the columns serve equally for the presses on each side. The whole has therefore a magnificent appearance. The eight presses will strike more than 19,000 coins in an hour, with only a child to supply each. The grand improvement in these presses, consists; 1. in the precision with which they operate to strike every coin with equal force, which could not be ensured by the old press impelled by manual labour; 2. The rising collar or steel ring in which they are struck, keeps them all of one size, and makes a fair edge, which was not the case with the old coins, as they were often rounded and defaced by the expansion of the metal under the blow; 3. The twisting motion of the upper die is thought to produce a better surface on the flat parts of the coin; but this is somewhat doubtful; 4. The feeding mechanism is very complete, and enables the machine to work much quicker than the old press did, where the workman, being in constant danger of having his fingers caught, was obliged to proceed cautiously, as well as to place the coin true on the die, which was seldom perfectly done. The feeding mechanism of the above press is a French invention; but Mr. Boulton is supposed to have improved upon it.
MIRRORS. See COPPER and GLASS.
MISPICKEL, is arsenical pyrites.
MOHAIR, is the hair of a goat which inhabits the mountains in the vicinity of Angora, in Asia Minor.
MOIRÉE METALLIQUE, called in this country crystallized tin-plate, is a variegated primrose appearance, produced upon the surface of tin-plate, by applying to it in a heated state some dilute nitro-muriatic acid for a few seconds, then washing it with water, drying, and coating it with lacquer. The figures are more or less beautiful and diversified, according to the degree of heat, and relative dilution of the acid. This mode of ornamenting tin-plate is much less in vogue now than it was a few years ago.
MOLASSE, is a sandstone belonging to the tertiary strata, employed under that name by the Swiss for building.
MOLASSES, is the brown viscid uncrystallizable liquor, which drains from cane sugar in the colonies. See SUGAR.
MOLYBDENUM (_Molybdène_, Fr.; _Molybdan_, Germ.); is a rare metal which occurs in nature sometimes as a sulphuret, sometimes as molybdic acid, and at others as molybdate of lead. Its reduction from the acid state by charcoal requires a very high heat, and affords not very satisfactory results. When reduced by passing hydrogen over the ignited acid, it appears as an ash-gray powder, susceptible of acquiring metallic lustre by being rubbed with a steel burnisher; when reduced and fused with charcoal, it possesses a silver white colour, is very brilliant, hard, brittle, of specific gravity 8·6; it melts in a powerful air-furnace, oxidizes with heat and air, burns at an intense heat into molybdic acid, dissolves in neither dilute sulphuric, muriatic, nor fluoric acids, but in the concentrated sulphuric and nitric.
The protoxide consists of 85·69 of metal, and 14·31 of oxygen; the deutoxide consists of 75 of metal, and 25 of oxygen; and the peroxide, or molybdic acid, of 66·6 of metal, and 33·4 of oxygen. These substances are too rare at present to be used in any manufacture.
MORDANT, in dyeing and calico-printing, denotes a body which, having a twofold attraction for organic fibres and colouring particles, serves as a bond of union between them, and thus gives fixity to dyes; or it signifies a substance which, by combining with colouring particles in the pores of textile filaments, renders them insoluble in hot soapy and weak alkaline solutions. In order properly to appreciate the utility and the true functions of mordants, we must bear in mind that colouring matters are peculiar compounds possessed of certain affinities, their distinctive characters being not to be either acid or alkaline, and yet to be capable of combining with many bodies, and especially with salifiable bases, and of receiving from each of them modifications in their colour, solubility, and alterability. Organic colouring substances, when pure, have a very energetic attraction for certain bodies, feeble for others, and none at all for some. Among these immediate products of animal or vegetable life, some are soluble in pure water, and others become so only through peculiar agents. We may thus readily conceive, that whenever a dye-stuff possesses a certain affinity for the organic fibre, it will be able to become fixed on it, or to dye it without the intervention of mordants, if it be insoluble by itself in water, which, in fact, is the case with the colouring matters of safflower, annotto, and indigo. The first two are soluble in alkalis; hence, in order to use them, they need only be dissolved in a weak alkaline lye, be thus applied to the stuffs, and then have their tinctorial substance precipitated within their pores, by abstracting their solvent alkali with an acid. The colouring matter, at the instant of ceasing to be liquid, is in an extremely divided state, and is in contact with the organic fibres for which it has a certain affinity. It therefore unites with them, and, being naturally insoluble in water, that is, having no affinity for this vehicle, the subsequent washings have no effect upon the dye. The same thing may be said of indigo, although its solubility in the dye-bath does not depend upon a similar cause, but is due to a modification of its constituent elements, in consequence of which it becomes soluble in alkalis. Stuffs plunged into this indigo bath get impregnated with the solution, so that when again exposed to the air, the dyeing substance resumes at once its primitive colour and insolubility, and washing can carry off only the portions in excess above the intimate combination, or which are merely deposited upon the surface of the stuff.
Such is the result with insoluble colouring matters; but for those which are soluble it should be quite the reverse, since they do not possess an affinity for the organic fibres which can counterbalance their affinity for water. In such circumstances, the dyer must have recourse to intermediate bodies, which add their affinity for the colouring matter to that possessed by the particles of the stuff, and increase by this twofold action the intimacy and the stability of the combination. These intermediate bodies are the true _mordants_.
Mordants are in general found among the metallic bases or oxides; whence they might be supposed to be very numerous, like the metals; but as they must unite the twofold condition of possessing a strong affinity for both the colouring matter and the organic fibre, and as the insoluble bases are almost the only ones fit to form insoluble combinations, we may thus perceive that their number may be very limited. It is well known, that although lime and magnesia, for example, have a considerable affinity for colouring particles, and form insoluble compounds with them, yet they cannot be employed as mordants, because they possess no affinity for the textile fibres.
Experience has proved, that of all the bases, those which succeed best as mordants are alumina, tin, and oxide of iron; the first two of which, being naturally white, are the only ones which can be employed for preserving to the colour its original tint, at least without much variation. But whenever the mordant is itself coloured, it will cause the dye to take a compound colour quite different from its own. If, as is usually said, the mordant enters into a real chemical union with the stuff to be dyed, the application of the mordant should obviously be made in such circumstances as are known to be most favourable to the combination taking place; and this is the principle of every day’s practice in the dyehouse.
In order that a combination may result between two bodies, they must not only be in contact, but they must be reduced to their ultimate molecules. The mordants that are to be united with stuffs are, as we have seen, insoluble of themselves, for which reason their particles must be divided by solution in an appropriate vehicle. Now this solvent or menstruum will exert in its own favour an affinity for the mordant, which will prove to that extent an obstacle to its attraction for the stuff. Hence we must select such solvents as have a weaker affinity for the mordants than the mordants have for the stuffs. Of all the acids which can be employed to dissolve alumina, for example, vinegar is the one which will retain it with least energy, for which reason the acetate of alumina is now generally substituted for alum, because the acetic acid gives up the alumina with such readiness, that mere elevation of temperature is sufficient to effect the separation of these two substances. Before this substitution of the acetate, alum alone was employed; but without knowing the true reason, all the French dyers preferred the alum of Rome, simply regarding it to be the purest; it is only within these few years that they have understood the real grounds of this preference. This alum has not, in fact, the same composition as the alums of France, England, and Germany, but it consists chiefly of cubic alum having a larger proportion of base. Now this extra portion of base is held by the sulphuric acid more feebly than the rest, and hence is more readily detached in the form of a mordant. Nay, when a solution of cubic alum is heated, this redundant alumina falls down in the state of a subsulphate, long before it reaches the boiling point. This difference had not, however, been recognised, because Roman alum, being usually soiled with ochre on the surface, gives a turbid solution, whereby the precipitate of subsulphate of alumina escaped observation. When the liquid was filtered, and crystallized afresh, common octahedral alum alone was obtained; whence it was most erroneously concluded, that the preference given to Roman alum was unjustifiable, and that its only superiority was in being freer from iron.
Here a remarkable anecdote illustrates the necessity of extreme caution, before we venture to condemn from theory a practice found to be useful in the arts, or set about changing it. When the French were masters in Rome, one of their ablest chemists was sent thither to inspect the different manufactures, and to place them upon a level with the state of chemical knowledge. One of the fabrics, which seemed to him furthest behindhand, was precisely that of alum, and he was particularly hostile to the construction of the furnaces, in which vast boilers received heat merely at their bottoms, and could not be made to boil. He strenuously advised them to be new modelled upon a plan of his own; but, notwithstanding his advice, which was no doubt very scientific, the old routine kept its ground, supported by utility and reputation, and very fortunately, too, for the manufacture; for had the higher heat been given to the boilers, no more genuine cubical alum would have been made, since it is decomposed at a temperature of about 120° F., and common octahedral alum would alone have been produced. The addition of a little alkali to common alum brings it into the same basic state as the alum of Rome.
The two principal conditions, namely, extreme tenuity of particles, and liberty of action, being found in a mordant, its operation is certain. But as the combination to be effected is merely the result of a play of affinity between the solvent and the stuff to be dyed, a sort of partition must take place, proportioned to the mass of the solvent, as well as to its attractive force. Hence the stuff will retain more of the mordant when its solution is more concentrated, that is, when the base diffused through it is not so much protected by a large mass of menstruum; a fact applied to very valuable uses by the practical man. On impregnating in calico printing, for example, different spots of the same web with the same mordant in different degrees of concentration, there is obtained in the dye-bath a depth of colour upon these spots intense in proportion to the strength of their various mordants. Thus, with solution of acetate of alumina in different grades of density, and with madder, every shade can be produced, from the fullest red to the lightest pink; and, with acetate of iron and madder, every shade from black to pale violet.
We hereby perceive that recourse must indispensably be had to mordants at different stages of concentration; a circumstance readily realized by varying the proportions of the watery vehicle. See CALICO-PRINTING and MADDER. When these mordants are to be topically applied, to produce partial dyes upon cloth, they must be thickened with starch or gum, to prevent their spreading, and to permit a sufficient body of them to become attached to the stuff. Starch answers best for the more neutral mordants, and gum for the acidulous; but so much of them should never be used, as to impede the attraction of the mordant for the cloth. Nor should the thickened mordants be of too desiccative a nature, lest they become hard, and imprison the chemical agent before it has had an opportunity of combining with the cloth, during the slow evaporation of its water and acid. Hence the mordanted goods, in such a case, should be hung up to dry in a gradual manner, and when oxygen is necessary to the fixation of the base, they should be largely exposed to the atmosphere. The foreman of the factory ought, therefore, to be thoroughly conversant with all the minutiæ of chemical reaction. In cold and damp weather he must raise the temperature of his drying-house, in order to command a more decided evaporation; and when the atmosphere is unusually dry and warm, he should add deliquescent correctives to his thickening, as I have particularized in treating of some styles of calico-printing. But, supposing the application of the mordant and its desiccation to have been properly managed, the operation is by no means complete; nay, what remains to be done is not the least important to success, nor the least delicate of execution. Let us bear in mind that the mordant is intended to combine not only with the organic fibre, but afterwards also with the colouring matter, and that, consequently, it must be laid entirely bare, or scraped clean, so to speak, that is, completely disengaged from all foreign substances which might invest it, and obstruct its intimate contact with the colouring matters. This is the principle and the object of two operations, to which the names of _dunging_ and _clearing_ have been given.
If the mordant applied to the surface of the cloth were completely decomposed, and the whole of its base brought into chemical union with it, a mere rinsing or scouring in water would suffice for removing the viscid substances added to it, but this never happens, whatsoever precautions may be taken; one portion of the mordant remains untouched, and besides, one part of the base of the portion decomposed does not enter into combination with the stuff, but continues loose and superfluous. All these particles, therefore, must be removed without causing any injury to the dyes. If in this predicament the stuff were merely immersed in water, the free portion of the mordant would dissolve, and would combine indiscriminately with all the parts of the cloth not mordanted, and which should be carefully protected from such combination, as well as the action of the dye. We must therefore add to the scouring water some substance that is capable of seizing the mordant as soon as it is separated from the cloth, and of forming with it an insoluble compound; by which means we shall withdraw it from the sphere of action, and prevent its affecting the rest of the stuff, or interfering with the other dyes. This result is obtained by the addition of cow-dung to the scouring bath; a substance which contains a sufficiently great proportion of soluble animal matters, and of colouring particles, for absorbing the aluminous and ferruginous salts. The heat given to the dung-bath accelerates this combination, and determines an insoluble and perfectly inert coagulum.
Thus the dung-bath produces at once the solution of the thickening paste; a more intimate union between the alumina or iron and the stuff, in proportion to its elevation of temperature, which promotes that union; an effectual subtraction of the undecomposed and superfluous part of the mordant, and perhaps a commencement of mechanical separation of the particles of alumina, which are merely dispersed among the fibres; a separation, however, which can be completed only by the proper scouring, which is done by the dash-wheel with such agitation and pressure (see BLEACHING and DUNGING) as vastly facilitate the expulsion of foreign particles. See also BRAN.
Before concluding this article, we may say a word or two about astringents, and especially gall-nuts, which have been ranked by some writers among mordants. It is rather difficult to account for the part which they play. Of course we do not allude to their operation in the black dye, where they give the well known purple-black colour with salts of iron; but to the circumstance of their employment for madder dyes, and especially the Adrianople red. All that seems to be clearly established is, that the astringent principle or tannin, whose peculiar nature in this respect is unknown, combines like mordants with the stuffs and the colouring substance, so as to fix it; but as this tannin has itself a brown tint, it will not suit for white grounds, though it answers quite well for pink grounds. When white spots are desired upon a cloth prepared with oil and galls, they are produced by an oxygenous discharge, effected either through chlorine or chromic acid.
MORDANT, is also the name sometimes given to the adhesive matter by which gold-leaf is made to adhere to surfaces of wood and metal in gilding. Paper, vellum, taffety, &c., are easily gilt by the aid of different mordants, such as the following: 1. beer in which some honey and gum arabic have been dissolved; 2. gum arabic, sugar, and water; 3. the viscid juice of onion or hyacinth, strengthened with a little gum arabic. When too much gum is employed, the silver or gold leaf is apt to crack in the drying of the mordant. A little carmine should be mixed with the above colourless liquids, to mark the places where they are applied. The foil is applied by means of a dossil of cotton wool, and when the mordant has become hard, the foil is polished with the same.
The best medium for sticking gold and silver leaf to wood, is the following, called _mixtion_ by the French artists:--1 pound of amber is to be fused, with 4 ounces of mastic in tears, and 1 ounce of Jewish pitch, and the whole dissolved in 1 pound of linseed oil rendered drying by litharge.
Painters in distemper sometimes increase the effect of their work, by patches of gold leaf, which they place in favourable positions; they employ the above mordant. The manufacturers of paper hangings of the finer kinds attach gold and silver leaf to them by the same varnish.
MOROCCO. See LEATHER.
MORPHIA (_Morphine_, Fr.; _Morphin_, Germ.), is a vegeto-alkali which exists associated with opian, codeïne, narcotine, meconine, meconic acid, resin, gum, bassorine, lignine, fat oil, caoutchouc, extractive, &c., in opium. Morphia is prepared as follows: Opium in powder is to be repeatedly digested with dilute muriatic acid, slightly heated, and sea-salt is to be added, to precipitate the opian. The filtered liquid is to be supersaturated with ammonia, which throws down the morphia, along with the meconine, resin, and extractive. The precipitate is to be washed with water, heated, and dissolved in dilute muriatic acid; the solution is to be filtered, whereby the foreign matters are separated from the salt of morphia, which concretes upon cooling, while the meconine remains in the acid liquid. The muriate of morphia having been squeezed between folds of blotting paper, is to be sprinkled with water, again squeezed, next dissolved in water, and decomposed by water of ammonia. The precipitate, when washed, dried, dissolved in alcohol, and crystallized, is morphia.
These crystals, which contain 6·32 per cent. of combined water, are transparent, colourless, four-sided prisms, without smell, and nearly void of taste, fusible at a moderate heat, and then concrete into a radiated translucent mass, but at a higher temperature they grow purple-red. Morphia consists of 72·34 of carbon; 6·366 of hydrogen; 5 of azote; and 16·3 of oxygen. It burns with a red and very smoky flame, is stained red by nitric acid, is soluble in 30 parts of boiling anhydrous alcohol, in 500 parts of boiling water, but hardly if at all in cold water, and is insoluble in ether and oils. The solutions have a strong bitter taste, and an alkaline reaction upon litmus paper. The saline compounds have a bitter taste, are mostly crystallizable, are soluble in water and alcohol (but not in ether), and give a blue colour to the peroxide salts of iron. It is a very poisonous substance. Acetate of morphia is sometimes prescribed, instead of opium, in medicine.
MORTAR, HYDRAULIC, called also _Roman Cement_, is the kind of mortar used for building piers, or walls under or exposed to water, such as those of harbours, docks, &c. The poorer sorts of limestone are best adapted for this purpose, such as contain from 8 to 25 per cent. of foreign matter, in silica, alumina, magnesia, &c. These, though calcined, do not slake when moistened; but if pulverized they absorb water without swelling up or heating, like _fat_ lime, and afford a paste which hardens in a few days under water, but in the air they never acquire much solidity. Smeaton first discovered these remarkable facts, and described them in 1759.
The following analyses of different hydraulic limestones, by Berthier, merit confidence:--
+---------------------------------+------+------+------+------+------+ | |No. 1.|No. 2.|No. 3.|No. 4.|No. 5.| | +------+------+------+------+------+ | A. _Analyses of limestones._ | | | | | | |Carbonate of lime | 97·0 | 98·5 | 74·5 | 76·5| 80·0| |Carbonate of magnesia | 2·0 | -- | 23·0 | 3·0| 1·5| |Carbonate of protoxide of iron | -- | -- | -- | 3·0| -- | |Carbonate of manganese | -- | -- | -- | 1·5| -- | |Silica and alumina | 1·0 | 1·5 | 1·2 |} 15·2|} 18·0| |Oxide of iron | | | |} |} | | +------+------+------+------+------+ | |100·0 |100·0 |100·0 | 100·0| 100·0| +---------------------------------+------+------+------+------+------+ | B. _Analyses of the burnt lime._| | | | | | |Lime | 96·4 | 97·2 | 78·0 | 68·3| 70·0| |Magnesia | 1·8 | -- | 20·0 | 2·0| 1·0| |Alumina | 1·8 | 2·8 | 2·0 | 24·0| 29·0| |Oxide of iron | -- | -- | -- | 5·7| -- | | +------+------+------+------+------+ | |100·0 |100·0 |100·0 | 100·0| 100·0| +---------------------------------+------+------+------+------+------+
No. 1. is from the fresh-water lime formation of Château-Landon, near Nemours; No. 2. the large-grained limestone of Paris; both of these afford a fat lime when burnt. Dolomite affords a pretty fat lime, though it contains 42 per cent. of carbonate of magnesia; No. 3. is a limestone from the neighbourhood of Paris, which yields a poor lime, possessing no hydraulic property; No. 4. is the secondary limestone of Metz; No. 5. is the lime marl of Senonches, near Dreux; both the latter have the property of hardening under water, particularly the last, which is much used at Paris on this account.
All good hydraulic mortars must contain alumina and silica; the oxides of iron and manganese, at one time considered essential, are rather prejudicial ingredients. By adding silica and alumina, or merely the former, in certain circumstances, to fat lime, a water-cement may be artificially formed; as also by adding to lime any of the following native productions, which contain silicates; puzzolana, trass or tarras, pumice-stone, basalt-tuff, slate-clay. Puzzolana is a volcanic product, which forms hills of considerable extent to the south-west of the Appenines, in the district of Rome, the Pontine marshes, Viterbo, Bolsena, and in the Neapolitan region of Puzzuoli, whence the name. A similar volcanic tufa is found in many other parts of the world. According to Berthier, the Italian puzzolana consists of 44·5 silica; 15·0 alumina; 8·8 lime; 4·7 magnesia; 1·4 potash; 4·1 soda; 12 oxides of iron and titanium; 9·2 water; in 100 parts.
The _tufa_ stone, which when ground forms _trass_, is composed of 57·0 silica, 16·0 clay, 2·6 lime, 1·0 magnesia, 7·0 potash, 1·0 soda, 5 oxides of iron and titanium, 9·6 water. This tuff is found abundantly filling up valleys in beds of 10 or 20 feet deep, in the north of Ireland, among the schistose formations upon the banks of the Rhine, and at Monheim in Bavaria.
The fatter the lime, the less of it must be added to the ground puzzolana or trass, to form a hydraulic mortar; the mixture should be made extemporaneously, and must at any rate be kept dry till about to be applied. Sometimes a proportion of common sand mortar instead of lime is mixed with the trass. When the hydraulic cement hardens too soon, as in 12 hours, it is apt to crack; it is better when it takes 8 days to concrete. Through the agency of the water, silicates of lime, alumina, (magnesia), and oxide of iron are formed, which assume a stony hardness.
Besides the above two volcanic products, other native earthy compounds are used in making water cements. To this head belong all limestones which contain from 20 to 30 per cent. of clay and silica. By gentle calcination, a portion of the carbonic acid is expelled, and a little lime is combined with the clay, while a silicate of clay and lime results, associated with lime in a subcarbonated state. A lime-marl containing less clay will bear a stronger calcining heat without prejudice to its qualities as a hydraulic cement; but much also depends upon the proportion of silica present, and the physical structure of all the constituents.
The mineral substance most used in England for making such mortar, is vulgarly called _cement-stone_. It is a reniform limestone, which occurs distributed in single nodules or rather lenticular cakes, in beds of clay. They are mostly found in those argillaceous strata which alternate with the limestone beds of the oolite formation, as also in the clay strata above the chalk, and sometimes in the London clay. On the coasts of Kent, in the isles of Sheppey and Thanet, on the coasts of Yorkshire, Somersetshire, and the Isle of Wight, &c., these nodular concretions are found in considerable quantities, having been laid bare by the action of the sea and weather. They were called by the older mineralogists _Septaria_ and _Ludus Helmontii_ (Van Helmont’s coits). When sawn across, they show veins of calc-spar traversing the siliceous clay, and are then sometimes placed in the cabinets of _virtuosi_. They are found also in several places on the Continent, as at Neustadt-Eberswalde, near Antwerp, near Altdorf in Bavaria; as also at Boulogne-sur-mer, where they are called Boulogne-pebbles (_galets_). These nodules vary in size from that of a fist to a man’s head, they are of a yellow-gray or brown colour, interspersed with veins of calc-spar, and sometimes contain cavities bestudded with crystals. Their specific gravity is 2·59.
Analyses of several cement-stones, and of the cement made with them:--
+------------------------------+------+------+------+------+------+ | |No. 1.|No. 2.|No. 3.|No. 4.|No. 5.| +------------------------------+------+------+------+------+------+ |A. _Constituents of the | | | | | | | cement-stones._ | | | | | | |Carbonate of lime | 65·7 | 61·6 | | 82·9 | 63·8 | | ---- magnesia | 0·5 | | | | 1·5 | | ---- protoxide of iron| 6·0 | 6·0 | | } | 11·6 | | ---- manganese | 1·6 | | | }4·3 | | |Silica | 18·0 | 15·0 | | 13·0 | 14·0 | |Alumina or clay | 6·6 | 4·8 | |trace | 5·7 | |Oxide of iron | | 3·0 | | | | |Water | 1·2 | 6·6 | | | 3·4 | | | | | | | | |B. _Constituents of the | | | | | | |cement._ | | | | | | |Lime | 55·4 | 54·0 | 55·0 | | 56·6 | |Magnesia | | | | | 1·1 | |Alumina or clay | 36·0 | 31·0 | 38·0 | | 21·0 | |Oxide of iron | 8·6 | 15·0 | 13·0 | | 13·7 | +------------------------------+------+------+------+------+------+
No. 1. English cement-stone, analyzed by Berthier; No. 2. Boulogne stone, by Drapiez; No. 3. English ditto, by Davy; No. 4. reniform limestone nodules from Arkona, by Hühnefeld; No. 5. cement-stone of Avallon, by Dumas.
In England the stones are calcined in shaft-kilns, or sometimes in mound-kilns, then ground, sifted, and packed in casks. The colour of the powder is dark-brown-red. When made into a thick paste with water, it absorbs little of it, evolves hardly any heat, and soon indurates. It is mixed with sharp sand in various proportions, immediately before using it; and is employed in all marine and river embankments, for securing the seams of stone or brick floors or arches from the percolation of moisture, and also for facing walls to protect them from damp.
The cement of Pouilly is prepared from a Jurassic (secondary) limestone, which contains 39 per cent. of silica, with alumina, magnesia, and iron oxide. Vicat forms a factitious Roman cement by making bricks with a pasty mixture of 4 parts of chalk, and 1 part of dry clay, drying, burning, and grinding them. River sand must be added to this powder; and even with this addition, its efficacy is somewhat doubtful; though it has, for want of a better substitute, been much employed at Paris.
The cement of Dihl consists of porcelain or salt-glaze potsherds ground fine, and mixed with boiled linseed oil.
Hamelin’s mastic or lithic paint to cover the façades of brick buildings, &c., is composed of 50 measures of siliceous sand, 50 of lime-marl, and 9 of litharge or red-lead ground up with linseed oil.
MOSAIC GOLD. For the composition of this peculiar alloy of copper and zinc, called also _Or-molu_, Messrs. Parker and Hamilton obtained a patent in November, 1825. Equal quantities of copper and zinc are to be “melted at the lowest temperature that copper will fuse,” which being stirred together so as to produce a perfect admixture of the metals, a further quantity of zinc is added in small portions, until the alloy in the melting pot becomes of the colour required. If the temperature of the copper be too high, a portion of the zinc will fly off in vapour, and the result will be merely spelter or hard solder; but if the operation be carried on at as low a heat as possible, the alloy will assume first a brassy yellow colour; then, by the introduction of small portions of zinc, it will take a purple or violet hue, and will ultimately become perfectly white; which is the appearance of the proper compound in its fused state. This alloy may be poured into ingots; but as it is difficult to preserve its character when re-melted, it should be cast directly into the figured moulds. The patentees claim the exclusive right of compounding a metal consisting of from 52 to 55 parts of zinc out of 100.
_Mosaic gold_, the _aurum musivum_ of the old chemists, is a sulphuret of tin.
MOSAIC. (_Mosaïque_, Fr.; _Mosaisch_, Germ.) There are several kinds of mosaic, but all of them consist in imbedding fragments of different coloured substances, usually glass or stones, in a cement, so as to produce the effect of a picture. The beautiful chapel of Saint Lawrence in Florence, which contains the tombs of the Medici, has been greatly admired by artists, on account of the vast multitude of precious marbles, jaspers, agates, avanturines, malachites, &c., applied in mosaic upon its walls. The detailed discussion of this subject belongs to a treatise upon the fine arts.
MOTHER OF PEARL (_Nacre de Perles_, Fr.; _Perlen mutter_, Germ.); is the hard, silvery, brilliant internal layer of several kinds of shells, particularly oysters, which is often variegated with changing purple and azure colours. The large oysters of the Indian seas alone secrete this coat of sufficient thickness to render their shells available to the purposes of manufactures. The genus of shell fish called _pentadinæ_ furnishes the finest pearls, as well as mother of pearl; it is found in greatest perfection round the coasts of Ceylon, near Ormus in the Persian Gulf, at Cape Comorin, and among some of the Australian seas. The brilliant hues of mother of pearl, do not depend upon the nature of the substance, but upon its structure. The microscopic wrinkles or furrows which run across the surface of every slice, act upon the reflected light in such a way as to produce the chromatic effect; for Sir David Brewster has shown, that if we take, with very fine black wax, or with the fusible alloy of D’Arcet, an impression of mother of pearl, it will possess the iridescent appearance. Mother of pearl is very delicate to work, but it may be fashioned by saws, files, and drills, with the aid sometimes of a corrosive acid, such as the dilute sulphuric or muriatic; and it is polished by colcothar of vitriol.
MOTHER-WATER, is the name of the liquid which remains after all the salts that will regularly crystallize have been extracted, by evaporation and cooling, from any saline solution.
MOUNTAIN SOAP (_Savon de montagne_, Fr.; _Bergseife_, Germ.); is a tender mineral, soft to the touch, which assumes a greasy lustre when rubbed, and falls to pieces in water. It consists of silica 44, alumina 26·5, water 20·5, oxide of iron 8, lime 0·5. It occurs in beds, alternating with different sorts of clay, in the Isle of Skye, at Billin in Bohemia, &c. It has been often, but improperly, confounded with steatite.
MUCIC ACID (_Acid mucique_, Fr.; _Schleimsaüre_, Germ.); is the same as the saclactic acid of Scheele, and may be obtained by digesting one part of gum arabic, sugar of milk, or pectic acid, with twice or thrice their weight of nitric acid. It forms white granular crystals, and has not been applied to any use in the arts.
MUCILAGE, is a solution in water of gummy matter of any kind.
MUFFLE, is the earthenware case or box, in the assay furnaces, for receiving the cupels, and protecting them from being disturbed by the fuel. See ASSAY and FURNACE.
MUNDIC, is the name of copper pyrites among English miners.
MUNJEET, is a kind of madder grown in several parts of India.
MURIATIC or HYDROCHLORIC ACID; anciently _marine acid_, and _spirit of salt_. (_Acide hydrochlorique_, and _Chlorhydrique_, Fr.; _Salzsaüre_, Germ.) This acid is now extracted from sea-salt, by the action of sulphuric acid and a moderate heat; but it was originally obtained from the salt by exposing a mixture of it and of common clay to ignition in an earthen retort. The acid gas which exhales, is rapidly condensed by water. 100 cubic inches of water are capable of absorbing no less than 48,000 cubic inches of the acid gas, whereby the liquid acquires a specific gravity of 1·2109; and a volume of 142 cubic inches. This vast condensation is accompanied with a great production of heat, whence it becomes necessary to apply artificial refrigeration, especially if so strong an acid as the above is to be prepared. In general, the muriatic acid of commerce has a specific gravity varying from 1·15 to 1·20; and contains, for the most part, considerably less than 40 parts by weight of acid gas in the hundred. The above stronger acid contains 42·68 per cent. by weight; for since a cubic inch of water, which weighs 252·5 grains, has absorbed 480 cubic inches = 188 grains of gas; and 252·5 + 188 = 440·5; then 440·5 : 188 ∷ 100 : 42·68. In general a very good approximation may be found to the percentage of real muriatic acid, in any liquid sample, by multiplying the decimal figures of the specific gravity by 200. Thus for example, at 1·162 we shall have by this rule 0·162 × 200 = 32·4, for the quantity of gas in 100 parts of the liquid. Muriatic acid gas consists of chlorine and hydrogen combined, without condensation, in equal volumes. Its specific gravity is 1·247, air = 1·000.
By sealing up muriate of ammonia and sulphuric acid, apart, in a strong glass tube recurved, and then causing them to act on each other, Sir H. Davy procured liquid muriatic acid. He justly observes, that the generation of elastic substances in close vessels, either with or without heat, offers much more powerful means of approximating their molecules than those dependent on the application of cold, whether natural or artificial; for as gases diminish only 1/480 in volume for every degree of Fahrenheit’s scale, beginning at ordinary temperatures, a very slight condensation only can be produced by the most powerful freezing mixtures, not half as much as would result from the application of a strong flame to one part of a glass tube, the other part being of ordinary temperature: and when attempts are made to condense gases into liquids by sudden mechanical compression, the heat instantly generated presents a formidable obstacle to the success of the experiment; whereas in the compression resulting from their slow generation in close vessels, if the process be conducted with common precautions, there is no source of difficulty or danger; and it may be easily assisted by artificial cold, in cases where gases approach near to that point of compression and temperature at which they become vapours.--_Phil. Trans._ 1823.
The muriatic acid of commerce has usually a yellowish tinge, but when chemically pure it is colourless. It fumes strongly in the air, emitting a corrosive vapour of a peculiar smell. The characteristic test of muriatic acid in the most dilute state, is nitrate of silver, which causes a curdy precipitate of chloride of silver.
The preparation of this acid upon the great scale is frequently effected in this country by acting upon sea-salt in hemispherical iron pots, or in cast-iron cylinders, with concentrated sulphuric acid; taking 6 parts of the salt to 5 of the acid. The mouth of the pot may be covered with a slab of siliceous freestone, perforated with two holes of about two inches diameter each, into the one of which the acid is poured by a funnel in successive portions, and into the other, a bent glass, or stone-ware tube, is fixed, for conducting the disengaged muriatic gas into a series of large globes of bottle glass, one-third filled with water, and laid on a sloping sand-bed. A week is commonly employed for working off each pot; no heat being applied to it till the second day.
The decomposition of sea-salt by sulphuric acid, was at one time carried on by some French manufacturers in large leaden pans, 10 feet long, 5 feet broad, and a foot deep, covered with sheets of lead, and luted. The disengaged acid gas was made to circulate in a conduit of glazed bricks, nearly 650 yards long, where it was condensed by a sheet of water exceedingly thin, which flowed slowly in the opposite direction of the gas down a slope of 1 in 200. At the end of this canal nearest the apparatus, the muriatic acid was as strong as possible, and pretty pure; but towards the other end, the water was hardly acidulous. The condensing part of this apparatus was therefore tolerably complete; but as the decomposition of the salt could not be finished in the leaden pans, the acid mixture had to be drawn out of them, in order to be completely decomposed in a reverberatory furnace; in this way nearly 50 per cent. of the muriatic acid was lost. And besides, the great quantity of gas given off during the emptying of the lead-chambers was apt to suffocate the workmen, or seriously injured their lungs, causing severe hemoptysis. The employment of muriatic acid is so inconsiderable, and the loss of it incurred in the preceding process is of so little consequence, that subsequently, both in France and in England, sulphate of soda, for the soda manufacture, has been procured with the dissipation of the muriatic acid in the air. In the method more lately resorted to, the gaseous products are discharged into extensive vaults, where currents of water condense them and carry them off into the river. The surrounding vegetation is thereby saved in some measure from being burned up, an accident which was previously sure to happen when fogs precipitated the floating gases upon the ground. At Newcastle, Liverpool, and Marseilles, where the consumption of muriatic acid bears no proportion to the manufacture of soda, this process is now practised upon a vast scale.
The apparatus for condensing muriatic acid gas has been modified and changed, of late years, in many different ways.
_The Bastringue apparatus._ At the end of a reverberatory furnace, (see COPPER, SMELTING OF, and SODA, MANUFACTURE OF,) a rectangular lead trough or pan, about 1 foot deep, of a width equal to that of the interior of the furnace, that is about 5 feet wide, and 6-1/2 feet long, is encased in masonry, having its upper edges covered with cast-iron plates or fire tiles, and placed upon a level with the passage of the flame, as it escapes from the reverberatory. The arch which covers that pan forms a continuation of the roof of the reverberatory, and is of the same height. The flame which proceeds from the furnace containing the mixture of salt and sulphuric acid is made to escape between the vault and the surface of the iron plates or fire tiles, through a passage only 4 inches in height. When the burned air and vapours reach the extremity of the pan, they are reflected downwards, and made to return beneath the bottom of the pan, in a flue, which is afterwards divided so as to lead the smoke into two lateral flues, which terminate in the chimney. The pan is thus surrounded as it were with the heat and flame discharged from the reverberatory furnace. See EVAPORATION. A door is opened near the end of the pan, for introducing the charge of sea-salt, amounting to 12 bags of 2 cwt. each, or 24 cwt. This door is then luted on as tightly as possible, and for every 100 parts of salt, 110 of sulphuric acid are poured in, of specific gravity 1·594, containing 57 per cent. of dry acid. This acid is introduced through a funnel inserted in the roof of the furnace. Decomposition ensues, muriatic acid gas mingled with steam is disengaged, and is conducted through 4 stone-ware tubes into the refrigerators, where it is finally condensed. These refrigerators consist of large stone-ware carboys, called _dame-jeans_ in France, to the number of 7 or 8 for each pipe, and arranged so that the neck of the one communicates with the body of the other; thus the gas must traverse the whole series, and gets in a good measure condensed by the water in them, before reaching the last.
When the operation is finished, the door opposite the pan is opened, and the residuum in it, is discharged, in the form of a fluid magma, upon a square bed of bricks, exterior to the furnace. This paste speedily concretes on cooling, and is then broken into fragments and carried to the soda manufactory. The immense quantity of gas exhaled in discharging the pan, renders this part of the operation very painful to the workmen; and wasteful in reference to the production of muriatic acid. The difficulty of luting securely the cast-iron plates or fire tiles which cover the pan, the impossibility of completing the decomposition of the salt, since the residuum must be run off in a liquid state, finally, the damage sustained by the melting and corrosion of the lead, &c., are among the causes why no more than 80 or 90 parts of muriatic acid at 1·170 are collected, equivalent to 25 per cent. of real acid for every 100 of salt employed, instead of much more than double that quantity, which it may be made to yield by a well conducted chemical process.
The _cylinder apparatus_ is now much esteemed by many manufacturers. _Fig._ 747. represents, in transverse section, a bench of iron cylinder retorts, as built up in a proper furnace for producing muriatic acid; and _fig._ 748. a longitudinal section of one retort with one of its carboys of condensation. _a_ is the grate; _b_, a fireplace, in which two iron cylinders, _c c_, are set alongside of each other. They are 5-1/2 feet long, 20 inches in diameter, about 1/4 of an inch thick, and take 1·6 cwts. of salt for a charge; _d_ is the ash-pit; _e_, _e_, are cast-iron lids, for closing both ends of the cylinders; _f_ is a tube in the posterior lid, for pouring in the sulphuric acid; _g_ is another tube, in the anterior lid, for the insertion of the bent pipe of hard glazed stone-ware _h_; _i_ is a three-necked stone-ware carboy; _k_ is a tube of safety; _l_, a tube of communication with the second carboy; _m m_, _m m_, are the flues leading to the chimney _n_.
After the salt has been introduced, and the fire kindled, 83-1/4 per cent. of its weight of sulphuric acid, of spec. grav. 1·80, should be slowly poured into the cylinder through a lead funnel, with a syphon-formed pipe. The three-necked carboys may be either placed in a series for each retort, like a range of Woulfe’s bottles, or all the carboys of the front range may be placed in communication with one another, while the last carboy at one end is joined to the first of the second range; and thus in succession. They must be half filled with cold water; and when convenient, those of the front row at least, should be plunged in an oblong trough of running water. The acid which condenses in the carboys of that row is apt to be somewhat contaminated with sulphuric acid, muriate of iron, or even sulphate of soda; but that in the second and third will be found to be pure. In this way 100 parts of sea-salt will yield 130 parts of muriatic acid, of spec. grav. 1·19; while the sulphate of soda in the retort will afford from 208 to 210 of that salt in crystals.
It is proper to heat all the parts of the cylinders equably, to insure the simultaneous decomposition of the salt, and to protect it from the acid; for the hotter the iron, and the stronger the acid, the less erosion ensues.
Some manufacturers, with the view of saving fuel by the construction of their furnaces oppose to the flame as many obstacles as they can, and make it perform numerous circulations round the cylinders; but this system is bad, and does not even effect the desired economy, because the passages, being narrow, impair the draught, and become speedily choked up with the soot, which would be burned profitably in a freer space; the decomposition also, being unequally performed, is less perfect, and the cylinders are more injured. It is better to make the flame envelope at once the body of the cylinder; after which it may circulate beneath the vault, in order to give out a portion of its caloric before it escapes at the chimney.
The fire should be briskly kindled, but lowered as soon as the distillation commences; and then continued moderate till the evolution of gas diminishes, when it must be heated somewhat strongly to finish the decomposition. The iron door is now removed, to extract the sulphate of soda, and to recommence another operation. This sulphate ought to be white and uniform, exhibiting in its fracture no undecomposed sea-salt.
Liquid muriatic acid has a very sour corrosive taste, a pungent suffocating smell, and acts very powerfully upon a vast number of mineral, vegetable, and animal substances. It is much employed for making many metallic solutions; and in combination with nitric acid, it forms the aqua regia of the alchemists, so called from its property of dissolving gold.
Table of Muriatic Acid, by Dr. Ure.
+-------+--------+---------+--------+ | Acid |Specific|Chlorine.|Muriatic| |of 120 |gravity.| | Gas. | |in 100.| | | | +-------+--------+---------+--------+ | 100 | 1·2000 | 39·675 | 40·777 | | 99 | 1·1982 | 39·278 | 40·369 | | 98 | 1·1964 | 38·882 | 39·961 | | 97 | 1·1946 | 38·485 | 39·554 | | 96 | 1·1928 | 38·089 | 39·146 | | 95 | 1·1910 | 37·692 | 38·738 | | 94 | 1·1893 | 37·296 | 38·330 | | 93 | 1·1875 | 36·900 | 37·923 | | 92 | 1·1857 | 36·503 | 37·516 | | 91 | 1·1846 | 36·107 | 37·108 | | 90 | 1·1822 | 35·707 | 36·700 | | 89 | 1·1802 | 35·310 | 36·292 | | 88 | 1·1782 | 34·913 | 35·884 | | 87 | 1·1762 | 34·517 | 35·476 | | 86 | 1·1741 | 34·121 | 35·068 | | 85 | 1·1721 | 33·724 | 34·660 | | 84 | 1·1701 | 33·328 | 34·252 | | 83 | 1·1681 | 32·931 | 33·845 | | 82 | 1·1661 | 32·535 | 33·437 | | 81 | 1·1641 | 32·136 | 33·029 | | 80 | 1·1620 | 31·746 | 32·621 | | 79 | 1·1599 | 31·343 | 32·213 | | 78 | 1·1578 | 30·946 | 31·805 | | 77 | 1·1557 | 30·550 | 31·398 | | 76 | 1·1536 | 30·153 | 30·990 | | 75 | 1·1515 | 29·757 | 30·582 | | 74 | 1·1494 | 29·361 | 30·174 | | 73 | 1·1473 | 28·964 | 29·767 | | 72 | 1·1452 | 28·567 | 29·359 | | 71 | 1·1431 | 28·171 | 28·951 | | 70 | 1·1410 | 27·772 | 28·544 | | 69 | 1·1389 | 27·376 | 28·136 | | 68 | 1·1369 | 26·979 | 27·728 | | 67 | 1·1349 | 26·583 | 27·321 | | 66 | 1·1328 | 26·186 | 26·913 | | 65 | 1·1308 | 25·789 | 26·505 | | 64 | 1·1287 | 25·392 | 26·098 | | 63 | 1·1267 | 24·996 | 25·690 | | 62 | 1·1247 | 24·599 | 25·282 | | 61 | 1·1226 | 24·202 | 24·874 | | 60 | 1·1206 | 23·805 | 24·466 | | 59 | 1·1185 | 23·408 | 24·058 | | 58 | 1·1164 | 23·012 | 23·050 | | 57 | 1·1143 | 22·615 | 23·242 | | 56 | 1·1123 | 22·218 | 22·834 | | 55 | 1·1102 | 21·822 | 22·426 | | 54 | 1·1082 | 21·425 | 22·019 | | 53 | 1·1061 | 21·028 | 21·611 | | 52 | 1·1041 | 20·632 | 21·203 | | 51 | 1·1020 | 20·235 | 20·796 | | 50 | 1·1000 | 19·837 | 20·388 | | 49 | 1·0980 | 19·440 | 19·980 | | 48 | 1·0960 | 19·044 | 19·572 | | 47 | 1·0939 | 18·647 | 19·165 | | 46 | 1·0919 | 18·250 | 18·757 | | 45 | 1·0899 | 17·854 | 18·349 | | 44 | 1·0879 | 17·457 | 17·941 | | 43 | 1·0859 | 17·060 | 17·534 | | 42 | 1·0838 | 16·664 | 17·126 | | 41 | 1·0818 | 16·267 | 16·718 | | 40 | 1·0798 | 15·870 | 16·310 | | 39 | 1·0778 | 15·474 | 15·902 | | 38 | 1·0758 | 15·077 | 15·494 | | 37 | 1·0738 | 14·680 | 15·087 | | 36 | 1·0718 | 14·284 | 14·679 | | 35 | 1·0697 | 13·887 | 14·271 | | 34 | 1·0677 | 13·490 | 13·863 | | 33 | 1·0657 | 13·094 | 13·456 | | 32 | 1·0637 | 12·697 | 13·049 | | 31 | 1·0617 | 12·300 | 12·641 | | 30 | 1·0597 | 11·903 | 12·233 | | 29 | 1·0577 | 11·506 | 11·825 | | 28 | 1·0557 | 11·109 | 11·418 | | 27 | 1·0537 | 10·712 | 11·010 | | 26 | 1·0517 | 10·316 | 10·602 | | 25 | 1·0497 | 9·919 | 10·194 | | 24 | 1·0477 | 9·522 | 9·786 | | 23 | 1·0457 | 9·126 | 9·379 | | 22 | 1·0437 | 8·729 | 8·971 | | 21 | 1·0417 | 8·332 | 8·563 | | 20 | 1·0397 | 7·935 | 8·155 | | 19 | 1·0377 | 7·538 | 7·747 | | 18 | 1·0357 | 7·141 | 7·340 | | 17 | 1·0337 | 6·745 | 6·932 | | 16 | 1·0318 | 6·348 | 6·524 | | 15 | 1·0298 | 5·951 | 6·116 | | 14 | 1·0279 | 5·554 | 5·709 | | 13 | 1·0259 | 5·158 | 5·301 | | 12 | 1·0239 | 4·762 | 4·893 | | 11 | 1·0220 | 4·365 | 4·486 | | 10 | 1·0200 | 3·968 | 4·078 | | 9 | 1·0180 | 3·571 | 3·670 | | 8 | 1·0160 | 3·174 | 3·262 | | 7 | 1·0140 | 2·778 | 2·854 | | 6 | 1·0120 | 2·381 | 2·447 | | 5 | 1·0100 | 1·984 | 2·039 | | 4 | 1·0080 | 1·588 | 1·631 | | 3 | 1·0060 | 1·191 | 1·224 | | 2 | 1·0040 | 0·795 | 0·816 | | 1 | 1·0020 | 0·397 | 0·408 | +-------+--------+---------+--------+
MURIATES were, till the great chemical era of Sir H. Davy’s researches upon chlorine, considered to be compounds of an undecompounded acid, the muriatic, with the different bases; but he proved them to be in reality compounds of chlorine with the metals. They are all, however, still known in commerce by their former appellation. The only muriates much used in the manufactures are, _Muriate of ammonia_, or SAL AMMONIAC; _muriated peroxide of mercury_, MERCURY, _bichloride of_; _muriate of soda_, or _chloride of sodium_, see SALT; _muriate of tin_, see CALICO-PRINTING and TIN.
MUSK (_Musc_, Fr.; _Moschus_, Germ.), is a peculiar aromatic substance, found in a sac between the navel and the parts of generation of a small male quadruped of the deer kind, called by Linnæus, Moschus moschiferus, which inhabits Tonquin and Thibet. The colour of musk is blackish-brown; it is lumpy or granular, somewhat like dried blood, with which substance, indeed, it is often adulterated. The intensity of its smell is almost the only criterion of its genuineness. When thoroughly dried it becomes nearly scentless; but it recovers its odour when slightly moistened with water of ammonia. The Tonquin musk is most esteemed. It comes to us in small bags covered with a reddish-brown hair; the bag of the Thibet musk is covered with a silver-gray hair. All the analyses of musk hitherto made, teach little or nothing concerning its active or essential constituent. It is used in medicines, and is an ingredient in a great many perfumes.
MUSLIN, is a fine cotton fabric, used for ladies’ robes; which is worn either white, dyed, or printed.
MUST, is the sweet juice of the grape.
MUSTARD (_Moutarde_, Fr.; _Senf_, Germ.); is a plant which yields the well-known seed used as a condiment to food. M. Lenormand gives the following prescription for preparing mustard for the table.
With 2 pounds of very fine flour of mustard, mix half an ounce of each of the following fresh plants; parsley, chervil, celery, and tarragon, along with a clove of garlic, and twelve salt anchovies, all well minced. The whole is to be triturated with the flour of mustard till the mixture becomes uniform. A little grape-must or sugar is to be added, to give the requisite sweetness; then one ounce of salt, with sufficient water to form a thinnish paste by rubbing in a mortar. With this paste the mustard pots being nearly filled, a redhot poker is to be thrust down into the contents of each, which removes (it is said) some of the acrimony of the mustard, and evaporates a little water, so as to make room for pouring a little vinegar upon the surface of the paste. Such table mustard not only keeps perfectly well, but improves with age.
The mode of preparing table mustard patented by M. Soyés, consisted in steeping mustard seed in twice its bulk of weak wood vinegar for eight days, then grinding the whole into paste in a mill, putting it into pots, and thrusting a redhot poker into each of them.
MUTAGE, is a process used in the south of France to arrest the progress of fermentation in the must of the grape. It consists either in diffusing sulphurous acid, from burning sulphur matches in the cask containing the must, or in adding a little sulphite (not sulphate) of lime to it. The last is the best process. See FERMENTATION.
MYRICINE, is a vegetable principle which constitutes from 20 to 30 per cent. of the weight of bees-wax, being the residuum from the solvent action of alcohol upon that substance. It is a grayish-white solid, which may be vaporized almost without alteration.
MYRRH, is a gum-resin, which occurs in tears of different sizes; they are reddish-brown, semi-transparent, brittle, of a shining fracture, appear as if greasy under the pestle, they have a very acrid and bitter taste, and a strong, not disagreeable, smell. Myrrh flows from the incisions of a tree not well known, which grows in Arabia and Abyssinia, supposed to be a species of _amyris_ or _mimosa_. It consists of resin and gum in proportions stated by Pelletier at 31 of the former and 66 of the latter; but by Braconnot, at 23 and 77. It is used only in medicine.
N.
NACARAT, is a term derived from the Spanish word _nacar_, which signifies mother of pearl; and is applied to a pale red colour, with an orange cast. See CALICO-PRINTING. The _nacarat_ of Portugal or _Bezetta_ is a crape or fine linen fabric, dyed fugitively of the above tint, which ladies rub upon their countenances to give them a roseate hue. The Turks of Constantinople manufacture the brightest red crapes of this kind. See ROUGE.
NAILS, MANUFACTURE OF. (_Clou_, Fr.; _Nagel_, Germ.)
The forging of nails was till of late years a handicraft operation, and therefore belonged to a book of trades, rather than to a dictionary of arts. But several combinations of machinery have been recently employed, under the protection of patents, for making these useful implements, with little or no aid of the human hand; and these deserve to be noticed, on account both of their ingenuity and importance.
As nails are objects of prodigious consumption in building their block-houses, the citizens of the United States very early turned their mechanical genius to good account in the construction of various machines for making them. So long since as the year 1810, it appears, from the report of the secretary of their treasury, that they possessed a machine which performed the cutting and heading at one operation, with such rapidity that it could turn out upwards of 100 nails per minute. “Twenty years ago,” says the secretary of the state of Massachusetts, in that report, “some men, then unknown, and then in obscurity, began by cutting slices out of old hoops, and, by a common vice griping these pieces, headed them with several strokes of the hammer. By progressive improvements, slitting-mills were built, and the shears and the heading tools were perfected; yet much labour and expense were requisite to make nails. In a little time Jacob Perkins, Jonathan Ellis, and a few others, put into execution the thought of cutting and of heading nails by water power; but, being more intent upon their machinery than upon their pecuniary affairs, they were unable to prosecute the business. At different times other men have spent fortunes in improvements, and it may be said with truth that more than one million of dollars has been expended; but at length these joint efforts are crowned with complete success, and we are now able to manufacture, at about one-third of the expense that wrought nails can be manufactured for, nails which are superior to them for at least three-fourths of the purposes to which nails are applied, and for most of those purposes they are full as good. The machines made use of by Odiorne, those invented by Jonathan Ellis, and a few others, present very fine specimens of American genius.
“To northern carpenters, it is well known that in almost all instances it is unnecessary to bore a hole before driving a cut nail; all that is requisite is, to place the cutting edge of the nail across the grain of the wood; it is also true, that cut nails will hold better in the wood. These qualities are, in some rough building works, worth twenty _per cent._ of the value of the article, which is equal to the whole expense of manufacturing. For sheathing and drawing, cut nails are full as good as wrought nails; only in one respect are the best wrought nails a little superior to cut nails, and that is where it is necessary they should be clenched. The manufacture of cut nails was born in our country, and has advanced, within its bosom, through all the various stages of infancy to manhood; and no doubt we shall soon be able, by receiving proper encouragement, to render them superior to wrought nails in every particular.
“The principal business of rolling and slitting-mills, is rolling nail plates; they also serve to make nail rods, hoops, tires, sheet iron, and sheet copper. In this State we have not less than twelve.
“These mills could roll and slit 7000 tons of iron a year; they now, it is presumed, roll and slit each year about 3500 tons, 2400 tons of which, probably, are cut up into nails and brads, of such a quality that they are good substitutes for hammered nails, and, in fact, have the preference with most people, for the following reasons; viz., on account of the sharp corner and true taper with which cut nails are formed; they may be driven into harder wood without bending or breaking, or hazard of splitting the wood, by which the labour of boring is saved, the nail one way being of the same breadth or thickness from head to point.”
Since the year 1820, the following patents have been obtained in England for making nails; many of them of American origin:--
_Alexander Law_, September, 1821, for nails and bolts for ships’ fastenings, made in a twisted form, by hand labour.
_Glascott and Mitchell_, December, 1823, for ship nails with rounded heads, by hand labour.
_Wilks and Ecroyd_, November, 1825, for an engine for cutting wedge-form pieces from plates.
_Ledsom and Jones_, December 11, 1827, for machinery for cutting brads and sprigs from plates; it does not form heads.
The first nail apparatus to which I shall particularly advert, is due to Dr. Church; it was patented in his absence by his correspondent, Mr. Thomas Tyndall, of Birmingham, in December, 1827. It consists of two parts; the first is a mode of forming nails, and the shafts of screws, by pinching or pressing ignited rods of iron between indented rollers; the second produces the threads on the shafts of the screws previously pressed. The metallic rods, by being passed between a pair of rollers, are rudely shaped, and then cut asunder between a pair of shears; after which they are pointed and headed, or otherwise brought to their finished forms, by the agency of dies placed in a revolving cylinder. The several parts of the mechanism are worked by toothed wheels, cams, and levers. The second part of Dr. Church’s invention consists of a mechanism for cutting the threads of screws to any degree of obliquity or form.[35]
[35] For further details, see Newton’s Journal, 2nd series, vol. iii. p. 184.
Mr. L. W. Wright’s (American) apparatus should have been mentioned before the preceding, as the patent for it was sealed in March of the same year; though an amended patent was obtained in September, 1828. Its object was to form metal screws for wood. I have seen the machinery, but consider it much too complex to be described in the present work.
Mr. Edward Hancorne, of Skinner street, London, nail manufacturer, obtained a patent in October, 1828 for a nail-making machine, of which a brief description may give my readers a conception of this kind of manufacture. Its principles are similar to those of Dr. Church’s more elaborate apparatus.
The rods or bars having been prepared in the usual way, either by rolling or hammering, or by cutting from sheets or plates of iron, called slitting, are then to be made redhot, and in that state passed through the following machine, whereby they are at once cut into suitable lengths, pressed into wedge forms for pointing at the one end, and stamped at the other end to produce the head. A longitudinal view of the machine is shown in _fig._ 749. A strong iron frame-work, of which one side is shown at _a a_, supports the whole of the mechanism. _b_ is a table capable of sliding to and fro horizontally. Upon this table are the clamps, which lay hold of the sides of the rod as it advances; as also the shears which cut the rod into nail lengths.
These clamps or holders consist of a fixed piece and a movable piece; the latter being brought into action by a lever. The rod or bar of iron shown at _c_, having been made redhot, is introduced into the machine by sliding it forward upon the table _b_, when the table is in its most advanced position; rotatory motion is then given to the crank shaft _d_, by means of a band passing round the rigger pulley _e_, which causes the table _b_ to be drawn back by the crank rod _f_: and as the table recedes, the horizontal lever is acted upon, which closes the clamps. By these means the clamps take fast hold of the sides of the heated rod, and draw it forward, when the movable chap of the shears, also acted upon by a lever, slides laterally, and cuts off the end of the rod held by the clamps: the piece thus separated is destined to form one nail.
Suppose that the nail placed at _g_, having been thus brought into the machine and cut off, is held between clamps, which press it sideways (these clamps are not visible in this view); in this state it is ready to be headed and pointed.
The _header_ is a steel die _h_, which is to be pressed up against the end of the nail by a cam _i_, upon the crank-shaft; which cam, at this period of the operation, acts against the end of a rod _k_, forming a continuation of the die _h_, and forces up the die, thus compressing the metal into the shape of a nail-head.
The _pointing_ is performed by two rolling snail pieces or spirals _l_, _l_. These pieces are somewhat broader than the breadth of the nail; they turn upon axles in the side frames. As the table _b_ advances, the racks _m_, on the edge of this table, take into the toothed segments _n_, _n_, upon the axles of the spirals, and cause them to turn round.
These spirals pinch the nail at first close under its head with very little force; but as they turn round, the longer radius of the spiral comes into operation upon the nail, so as to press its substance very strongly, and squeeze it into a wedge form. Thus the nail is completed, and is immediately discharged from the clamps or holders. The carriage is then again by the rotation of the crank-shaft, which brings another portion of the rod _c_ forward, cuts it off, and then forms it into a nail.
_Richard Prosser_, July, 1831, for making tacks for ornamental furniture, by soldering or wedging the spike into the head. This also is the invention of Dr. Church.
_Dr. William Church_, February, 1832, for improvements in machinery for making nails. These consist, first, in apparatus for forming rods, bars, or plates of iron, or other metals; secondly, in apparatus for converting the rods, &c., into nails; thirdly, in improvements upon Prosser’s patent. The machinery consists in laminating rollers, and compressing dies.
The method of forming the rods from which the nails are to be made, is very advantageous. It consists in passing the bar or plate iron through pressing rollers, which have indentations upon the peripheries of one or both of them, so as to form the bar or plate into the required shape for the rods, which may be afterwards separated into rods of any desired breadth, by common slitting rollers.
The principal object of rolling the rods into these wedge forms, is to measure out a quantity of metal duly proportioned to the required thickness or strength of the nail in its several parts; which quantity corresponds to the indentations of the rollers.
_Thomas John Fuller_, February 27, 1834, for an improved apparatus for making square-pointed, and also flat-pointed nails. He claims as his invention, the application of vertical and horizontal hammers (mounted in his machine) combined for the purpose of tapering and forming the points of the nails; which, being made to act alternately, resemble hand work, and are therefore not so apt to injure the fibrous texture of the iron, he imagines, as the rolling machinery is. He finishes the points by rollers.
_Miles Berry_, February 19, 1834, for machinery for forming metal into bolts, rivets, nails and other articles; being a communication from a foreigner residing abroad. He employs in his machine holding chaps, heading dies, toggle joints, cams, &c., mechanisms apparently skilfully contrived, but too complex for admission under the article _nail_ in this volume.
_William Southwood Stocker_, July, 1836. This is a machine apparently of American parentage, as it has the same set of features as the old American mechanisms of Perkins and Dyer, at the Britannia Nailworks, Birmingham, and all the other American machines since described, for pressing metal into the forms of nails, pins, screw-shafts, rivets, &c.; for example, it possesses pressers or hammers for squeezing the rods of metal, and forming the shanks, which are all worked by a rotatory action; cutters for separating the appropriate lengths, and dies for forming the heads by compression, also actuated by revolving cams or cranks.
Mr. Stocker intends, in fact, to effect the same sorts of operations by automatic mechanisms as are usually performed by the hands of a nail-maker with his hammer and anvil; viz., the shaping of a nail from a heated rod of iron, cutting it off at the proper length, and then compressing the end of the metal into the form of the head. His machine may be said to consist of two parts, connected in the same frame; the one for shaping the shank of the nail, the other for cutting it off and heading it. The frame consists of a strong table to bear the machinery. Two pairs of hammers, formed as levers, the one pair made to approach each other by horizontal movements, the other pair by vertical movements, are the implements by which a portion at the end of a redhot rod of iron is beaten or pressed into the wedge-like shape of the shaft of a nail. This having been done, and the rod being still hot, is withdrawn from the beaters, and placed in the other part of the machine, consisting of a pair of jaws like those of a vice, which pinch the shank of the nail and hold it fast. A cutter upon the side of a wheel now comes round, and, by acting as the moving chap of a pair of shears, cuts the nail off from the rod. The nail shank being still firmly held in the jaws of the vice, with a portion of its end projecting outwardly, the heading die is slidden laterally until it comes opposite to the end of the nail; the dye is then projected forward with great force, for the purpose of what is termed upsetting the metal at the projecting end of the nail, and thereby blocking out the head.
A main shaft, driven by a band and rigger as usual, brings, as it revolves, a cam into operation upon a lever which carries a double inclined plane or wedge in its front or acting part. This wedge being by the rotatory cam projected forwards between the tails of one of the pairs of hammers, causes the faces of these hammers to approach each other, and to beat or press the redhot iron introduced between them, so as to flatten it upon two opposite sides. The rotatory cam passing round, the wedge lever is relieved, when springs instantly throw back the hammers; another cam and wedge-lever now brings the second pair of hammers to act upon the other two sides of the nail in a similar way. This is repeated several times, until the end of the redhot iron rod, gradually advanced by the hands of the workman, has assumed the desired form, that is, has received the bevel and point of the intended nail.
The rod is then withdrawn from between the hammers, and in its heated state is introduced between the jaws of the holders, for cutting off and finishing the nail. A bevel pinion upon the end of the main shaft, takes into and drives a wheel upon a transverse shaft, which carries a cam that works the lever of the holding jaws. The end of the rod being so held in the jaws or vice, a cutter at the side of a wheel upon the transverse shaft separates, as it revolves, the nail from the end of the rod, leaving the nail firmly held by the jaws. By means of a cam, the heading die is now slidden laterally opposite to the end of the nail in the holding jaws, and by another cam, upon the main shaft, the die is forced forward, which compresses the end of the nail, and spreads out the nail into the form of a head. As the main shaft continues to revolve, the cams pass away, and allow the spring to throw the jaws of the vice open, when the nails fall out; but to guard against the chance of a nail sticking in the jaws, a picker is provided, which pushes the nail out as soon as it is finished.
In order to produce round shafts, as for screw blanks, bolts, or rivets, the faces of the hammers, and the dies for heading, must be made with suitable concavities.
In 1835, 5,180, and in 1836, 5,580 tons of iron nails were exported from the United Kingdom.
NANKIN, is a peculiarly coloured cotton cloth, originally manufactured in the above named antient capital of China, from a native cotton of a brown yellow hue. Nankin cloth has been long imitated in perfection by our own manufacturers; and is now exported in considerable quantities from England to Canton. The following is the process for dyeing calico a nankin colour.
1. Take 300 pounds of cotton yarn in hanks, being the quantity which four workmen can dye in a day. The yarn for the warp may be about No. 27’s, and that for the weft 23’s or 24’s.
2. For _aluming_ that quantity, take 10 pounds of saturated alum, free from iron (see MORDANT); divide this into two portions; dissolve the first by itself in hot water, so as to form a solution, of spec. grav. 1° Baumé. The second portion is to be reserved for the galling bath.
3. _Galling_, is given with about 80 pounds of oak bark finely ground. This bark may serve for two quantities, if it be applied a little longer the second time.
4. Take 30 pounds of fresh slaked quicklime, and form with it a large bath of lime-water.
5. _Nitro-muriate of tin._ For the last bath, 10 or 12 pounds of solution of tin are used, which is prepared as follows:
Take 10 pounds of strong nitric acid, and dilute with pure water till its specific gravity be 26° B. Dissolve in it 4633 grains (10-1/2 oz. avoird.) of sal ammoniac, and 3 oz. of nitre. Into this solvent, contained in a bottle set in cold water, introduce successively, in very small portions, 28 ounces of grain-tin granulated. This solution, when made, must be kept in a well stoppered bottle.
Three coppers are required, one round, about five feet in diameter, and 32 inches deep, for scouring the cotton; 2. two rectangular coppers tinned inside, each 5 feet long and 20 inches deep. Two boxes or cisterns of white wood are to be provided, the one for the lime-water bath, and the other for the solution of tin, each about 7 feet long, 32 inches wide, and 14 inches deep; they are set upon a platform 28 inches high. In the middle between these two chests, a plank is fixed, mounted with twenty-two pegs for wringing the hanks upon, as they are taken out of the bath.
6. _Aluming._ After the cotton yarn has been scoured with water, in the round copper, by being boiled in successive portions of 100 pounds, it must be winced in one of the square tinned coppers, containing two pounds of alum dissolved in 96 gallons of water, at a temperature of 165° F. It is to be then drained over the copper, exposed for some time upon the grass, rinsed in clear water, and wrung.
7. The _galling_. Having filled four-fifths of the second square copper with water, 40 pounds of ground oak bark are to be introduced, tied up in a bag of open canvas, and boiled for two hours. The bag being withdrawn, the cotton yarn is to be winced through the boiling tan bath for a quarter of an hour. While the yarn is set to drain above the bath, 28 ounces of alum are to be dissolved in it, and the yarn being once more winced through it for a quarter of an hour, is then taken out, drained, wrung, and exposed to the air. It has now acquired a deep but rather dull yellowish colour, and is ready without washing for the next process. Bablah may be substituted for oak bark with advantage.
8. The _liming_. Into the cistern filled with fresh made lime-water, the hanks of cotton yarn suspended upon a series of wooden rods, are to be dipped freely three times in rapid succession; then each hank is to be separately moved by hand through the lime bath, till the desired carmelite shade appear. A weak soda lye may be used instead of lime water.
9. The _brightening_, is given by passing the above hanks, after squeezing, rinsing, and airing them, through a dilute bath of solution of tin. The colour thus produced is said to resemble perfectly the nankin of China.
Another kind of nankeen colour is given by oxide of iron, precipitated upon the fibre of the cloth, from a solution of the sulphate, by a solution of soda. See CALICO-PRINTING.
NAPLES YELLOW (_Jaune minéral_, Fr.; _Neapelgelb_, Germ.); is a fine yellow pigment, called _giallolino_, in Italy, where it has been long prepared by a secret process; for few of the recipes which have been published produce a good colour. It is employed not only in oil painting, but also for porcelain and enamel. It has a fresh, brilliant, rich hue, but is apt to be very unequal in different samples.
The following prescription has been confidently recommended. Twelve parts of metallic antimony are to be calcined in a reverberatory furnace, along with eight parts of red lead, and four parts of oxide of zinc. These mixed oxides being well rubbed together, are to be fused; and the fused mass is to be triturated and elutriated into a fine powder. Chromate of lead has in a great measure superseded Naples yellow.
NAPHTHA, or ROCK-OIL (_Huile pétrole_, Fr.; _Steinöl_, Germ.); the Seneca oil of North America, is an ethereous or volatile oil, which is generated within the crust of the earth, and issues in many different localities. The colourless kind, called naphtha, occurs at Baku, near the Caspian Sea, where the vapours which it exhales are kindled, and the flame is applied to domestic and other economical purposes. Wells are also dug in that neighbourhood, in which the naphtha is collected. Similar petroleum wells exist in the territory of the Birmans, at Yananghoung, upon the river Erawaddy, 80 hours’ journey north-east of Pegu, where no less than 520 such springs issue from a pale blue clay, soaked with oil, which rests upon roofing slate. Under the slate is coal containing much pyrites. Each spring yields annually 173 casks of 950 pounds each. Petroleum is also found at Amiano in the duchy of Parma, at Saint Zibio in the grand duchy of Modena, at Neufchatel in Switzerland, at Clermont in France, upon some points of the banks of the Iser, at Gabian, a village near Bezières, at Tegernsee in Bavaria, at Val di Noto in Sicily, in Zante, Gallicia, Wallachia, Trinidad, Barbadoes, the United States, Rangoon, near Ava, &c. What is found in the market comes mostly from Trinidad. The city of Parma is lighted with naphtha.
The Persian rock-oil is colourless, limpid, very fluid, of a penetrating odour, a hot taste, and a specific gravity of 0·753; it is said to boil at 160° F. The common petroleum has a reddish-yellow colour, which appears blue by reflected light, is transparent, has a spec. grav. of 0·836, and contains, according to Unverdorben, several oils of different degrees of volatility, a little oleine and stearine, resin, with a brown indifferent substance held in solution. By repeated rectifications its density may be reduced to 0·758 at 60° F. Native naphtha, of specific gravity 0·749, is said by some to boil at 201° F. The condensed vapour consists of 85·05 carbon, and 14·30 hydrogen.
The naphtha procured by distilling the coal oil of the gas works, is of specific gravity 0·857, boils at 316° F., and consists of, carbon 83·04, hydrogen 12·31, and oxygen 4·65, by my experiments.
Rock-oil is very inflammable; its vapour forms with oxygen gas a mixture which violently detonates, and produces water and carbonic acid gas. It does not unite with water, but it imparts a peculiar smell and taste to it; it combines in all proportions with strong alcohol, with ether and oils, both essential and unctuous; it dissolves sulphur, phosphorus, iodine, camphor, most of the resins, wax, fats, and softens caoutchouc into a glairy varnish. When adulterated with oil of turpentine, it becomes thick and reddish brown, on being agitated in contact with strong sulphuric acid. A very fine black pigment may be prepared from the soot of petroleum lamps.
NAPHTHALINE, is a peculiar white crystallizable substance, which may be extracted by distillation from coal tar. It has a pungent aromatic smell and taste, and a specific gravity of 1·048. It is a solid bicarburet of hydrogen, consisting, by my experiments, of 92·9 of carbon, and 7·1 of hydrogen. It has not been applied to any use.
NATRON, is the name of the native sesquicarbonate of soda, which occurs in Egypt, in the west of the Delta; also in the neighbourhood of Fessan, in the province of Sukena in Northern Africa, where it exists under the name of _Trona_, crystallized along with sulphate of soda; near Smyrna, in Tartary, Siberia, Hungary, Hindostan, and Mexico. In the last country, there are several natron lakes, a little to the north of Zucatecas, as well as in many other provinces. In Columbia, 48 miles from Merida, native mineral natron is dug up from the bottom of lakes in large quantities, under the name of _Urao_.
According to Laugier, the Egyptian natron consists of carbonate of soda 22·44, sulphate of soda 18·35, muriate of soda 38·64, water 14·0, insoluble matter 6·0. Trona is composed of carbonate of soda 65·75, sulphate of soda 7·65, muriate of soda 2·63, water 24, insoluble matter 1. The sesquicarbonate may be artificially prepared by boiling for a short time a solution of the bicarbonate.
NEALING. See ANNEALING.
NEB-NEB, is the East Indian name of Bablah.
NEEDLE MANUFACTURE. When we consider the simplicity, smallness, and moderate price of a needle, we would be naturally led to suppose that this little instrument requires neither much labour nor complicated manipulations in its construction; but when we learn that every sewing needle, however inconsiderable its size, passes through the hands of 120 different operatives, before it is ready for sale, we cannot fail to be surprised.
The best steel, reduced by a wire-drawing machine to the suitable diameter, is the material of which needles are formed. It is brought in bundles to the needle factory, and carefully examined. For this purpose, the ends of a few wires in each bundle are cut off, ignited, and hardened by plunging them into cold water. They are now snapped between the fingers, in order to judge of their quality; the bundles belonging to the most brittle wires are set aside, to be employed in making a peculiar kind of needles.
After the quality of the steel wire has been properly ascertained, it is calibred by means of a gauge, to see if it be equally thick and round throughout, for which purpose merely some of the coils of the bundle of wires are tried. Those that are too thick are returned to the wire-drawer, or set apart for another size of needles.
The first operation, properly speaking, of the needle factory, is unwinding the bundles of wires. With this view the operative places the coil upon a somewhat conical reel, _fig._ 750., whereon he may fix it at a height proportioned to its diameter. The wire is wound off upon a wheel B, formed of eight equal arms, placed at equal distances round a nave, which is supported by a polished round axle of iron, made fast to a strong upright C, fixed to the floor of the workshop. Each of the arms is 54 inches long; and one of them D, consists of two parts; of an upper part, which bears the cross bar E, to which the wire is applied; and of an under part, connected with the nave. The part E slides in a slot in the fixed part F, and is made fast to it by a peg at a proper height for placing the ends of all the spokes in the circumference of a circle. This arrangement is necessary, to permit the wire to be readily taken off the reel, after being wound tight round its eight branches. The peg is then removed, the branch pushed down, and the coil of wire released. _Fig._ 751. shows the wheel in profile. It is driven by the winch-handle G.
The new made coil is cut in two points diametrically opposite, either by hand shears, of which one of the branches is fixed in a block by a bolt and a nut, as shown in _fig._ 752., or by means of the mechanical shears, represented in _fig._ 753. The crank A is moved by a hydraulic wheel, or steam power, and rises and falls alternately. The extremity of this crank enters into a mortise cut in the arm B of a bent lever B G C, and is made fast to it by a bolt. An iron rod D F, hinged at one of its extremities to the end of the arm C, and at the other to the tail of the shears or chisel E, forces it to open and shut alternately. The operative placed upon the floor under F presents the coil to the action of the shears, which cut it into two bundles, composed each of 90 or 100 wires, upwards of 8 feet long. The chisel strikes 21 blows in the minute.
These bundles are afterwards cut with the same shears into the desired needle lengths, these being regulated by the diameter. For this purpose the wires are put into a semi-cylinder of the proper length, with their ends at the bottom of it, and are all cut across by this gauge. The wires, thus cut, are deposited into a box placed alongside of the workman.
Two successive incisions are required to cut 100 wires, the third is lost; hence the shears, striking 21 blows in a minute, cut in 10 hours fully 400,000 ends of steel wire, which produce more than 800,000 needles. The wires thus cut are more or less bent, and require to be straightened. This operation is executed with great promptitude, by means of an appropriate instrument. In two strong iron rings A B, _fig._ 754., of which one is shown in front view at C, 5000 or 6000 wires, closely packed together, are put; and the bundle is placed upon a flat smooth bench L M, _fig._ 757., covered with a cast-iron plate D E, in which there are two grooves of sufficient depth for receiving the two ring bundles of wire, or two openings like the rule F, _fig._ 757., upon which is placed the open iron rule F, shown in front in _fig._ 756. upon a greater scale. The two rings must be carefully set in the intervals of the rule. By making this rule come and go five or six times with such pressure upon the bundles of wires as causes it to turn upon its axis, all the wires are straightened almost instantaneously.
The construction of the machine, represented in _fig._ 757., may require explanation. It consists of a frame in the form of a table, of which L M is the top; the cast-iron plate D E is inserted solidly into it. Above the table, seen in _fig._ 755. in plan, there are two uprights C H, to support the cross bar A A, which is held in forks cut out in the top of each of the two uprights. This cross bar A A, enters tightly into a mortise cut in the swing piece N, at the point N, where it is fixed by a strong pin, so that the horizontal traverse communicated to the cross bar A A affects at the same time the swing piece N. At the bottom of this piece is fixed, as shown in the figure, the open rule F, seen upon a greater scale in _fig._ 756.
When the workman wishes to introduce the bundle B, he raises, by means of two chains I K, _fig._ 757., and the lever G O, the swing piece and the cross bar. For this purpose he draws down the chain I; and when he has placed the bundle properly, so that the two rings enter into the groove E D, _fig._ 755., he allows the swing piece to fall back, so that the same rings enter the open clefts of the rule F; he then seizes one of the projecting arms of the cross bar A, alternately pulling and pushing it in the horizontal direction, whereby he effects, as already stated, the straightening of the wires.
The wires are now taken to the pointing-tools, which usually consist of about 30 grindstones arranged in two rows, driven by a water-wheel. Each stone is about 18 inches in diameter, and 4 inches thick. As they revolve with great velocity, and are liable to fly in pieces, they are partially encased by iron plates, having a proper slit in them to admit of the application of the wires. The workman seated in front of the grindstone, seizes 50 or 60 wires between the thumb and forefinger of his right hand, and directs one end of the bundle to the stone. By means of a bit of stout leather called a thumb-piece, of which A, _fig._ 758., represents the profile, and B the plan, the workman presses the wires, and turns them about with his forefinger, giving them such a rotatory motion as to make their points conical. This operation, which is called _roughing down_, is dry grinding; because, if water were made use of, the points of the needles would be rapidly rusted. It has been observed long ago, that the siliceous and steel dust thrown off by the stones, was injurious to the eyes and lungs of the grinders; and many methods have been proposed for preventing its bad effects. The machine invented for this purpose by Mr. Prior, for which the Society of Arts voted a premium, deserves to be generally known.
A A, _fig._ 759., is the fly-wheel of an ordinary lathe, round which the endless cord B B passes, and embraces the pulley C, mounted upon the axle of the grindstone D. The flywheel is supported by a strong frame E E, and may be turned by a winch-handle, as usual, or by mechanical power. In the needle factories, the pointing-shops are in general very large, and contain several grindstones running on the same long horizontal shaft, placed near the floor of the apartment, and driven by water or steam power. One of the extremities of the shaft of the wheel A has a kneed or bent winch F, which by means of an intermediate crank G G, sets in action a double bellows H I, with a continuous blast, consisting of the air feeder H below, and the air regulator I above. The first is composed of two flaps, one of them _a a_, being fast and attached to the floor, and the other _e e_, moving with a hinge-joint; both being joined by strong leather nailed to their edges. This flap has a tail _g_, of which the end is forked to receive the end of the crank G. Both flaps are perforated with openings furnished with valves for the admission of the air, which is thence driven into a horizontal pipe K, placed beneath the floor of the workshop, and may be afterwards directed in an uninterrupted blast upon the grindstone, by means of the tin tubes N O O, which embrace it, and have longitudinal slits in them. A brass socket is supposed to be fixed upon the ground; it communicates with the pipe K, by means of a small copper tube, into which one of the extremities of the pipe N is fitted; the other is supported by the point of a screw Q, and moves round it as a pivot, so as to allow the two upright branches O O, to be placed at the same distance from the grindstone. These branches are soldered to the horizontal pipe N, and connected at their top by the tube P.
The wind which escapes through the slits of these pipes, blows upon the grindstone, and carries off its dust into a conduit R, _fig._ 759., which may be extended to S, beyond the wall of the building, or bent at right angles, as at T, to receive the conduits of the other grindstones of the factory.
A safety valve J, placed in an orifice formed in the regulator flap I, is kept shut by a spiral spring of strong iron wire. It opens to allow the superfluous air to escape, when, by the rising of the bellows, the tail L presses upon a small piece of wood, and thereby prevents their being injured.
The wires thus pointed at both ends are transferred to the first workshop, and cut in two, to form two needles, so that all of one quality may be of equal length. For each sort a small instrument, _fig._ 760., is employed, being a copper plate nearly square, having a turned up edge only upon two of its sides; the one of which is intended to receive all the points, and the other to resist the pressure of the shears. In this small tool a certain number of wires are put with their points in contact with the border, and they are cut together flush with the plate by means of the shears, _fig._ 752., which are moved by the knee of the workman. The remainder of the wires are then laid upon the same copper or brass tool, and are cut also even; there being a trifling waste in this operation. The pieces of wire out of which two needles are formed, are always left a little too long, as the pointer can never hit exact uniformity in his work.
These pointed wires are laid parallel to each other in little wooden boxes, and transferred to the head-flattener. This workman, seated at a table with a block of steel before him, about 3 inches cube, seizes in his left hand 20 or 25 needles, between his finger and thumb, spreading them out like a fan, with the points under the thumb, and the heads projecting; he lays these heads upon the steel block, and with a small flat-faced hammer strikes successive blows upon all the heads, so as to flatten each in an instant. He then arranges them in a box with the points turned the same way.
The flatted heads have become hardened by the blow of the hammer; when annealed by heating and slow cooling, they are handed to the _piercer_. This is commonly a child, who laying the head upon a block of steel, and applying the point of a small punch to it, pierces the eye with a smart tap of a hammer, applied first upon the one side, and then exactly opposite upon the other.
Another child trims the eyes, which he does by laying the needle upon a lump of lead, and driving a proper punch through its eye; then laying it sidewise upon a flat piece of steel, with the punch sticking in it, he gives it a tap on each side with his hammer, and causes the eye to take the shape of the punch. The operation of piercing and trimming the eyes, is performed by clever children with astonishing rapidity; who become so dexterous as to pierce with their punch a human hair, and thread it with another, for the amusement of visitors.
The next operative makes the groove at the eye, and rounds the head. He fixes the needle in pincers, _fig._ 761., so that the eye corresponds to their flat side; he then rests the head of the needle in an angular groove, cut in a piece of hard wood fixed in a vice, with the eye in an upright position. He now forms the groove with a single stroke of a small file, dexterously applied, first to the one side of the needle, and then to the other. He next rounds and smooths the head with a small flat file. Having finished, he opens the pincers, throws the needle upon the bench, and puts another in its place. A still more expeditious method of making the grooves and finishing the heads has been long used in most English factories. A small ram is so mounted as to be made to rise and fall by a pedal lever, so that the child works the tool with his foot; in the same way as the heads of pins are fixed. A small die of tempered steel bears the form of the one channel or groove, another similar die, that of the other, both being in relief; these being worked by the lever pedal, finish the grooving of the eye at a single blow, by striking against each other, with the head of the needle between them.
The whole of the needles thus prepared are thrown pell-mell into a sort of drawer or box, in which they are by a few dexterous jerks of the workman’s hand made to arrange themselves parallel to each other.
The needles are now ready for the tempering; for which purpose they are weighed out in quantities of about 30 pounds, which contain from 250,000 to 500,000 needles, and are carried in boxes to the _temperer_. He arranges these upon sheet-iron plates, about 10 inches long, and 5 inches broad, having borders only upon the two longer sides. These plates are heated in a proper furnace to bright redness for the larger needles, and to a less intense degree for the smaller; they are taken out, and inverted smartly over a cistern of water, so that all the needles may be immersed at the same moment, yet distinct from one another. The water being run off from the cistern, the needles are removed, and arranged by agitation in a box, as above described. Instead of heating the needles in a furnace, some manufacturers heat them by means of a bath of melted lead in a state of ignition.
After being suddenly plunged in the cold water, they are very hard and excessively brittle. The following mode of tempering them is practised at Neustadt. The needles are thrown into a sort of frying-pan along with a quantity of grease. The pan being placed on the fire, the fatty matter soon inflames, and is allowed to burn out; the needles are now found to be sufficiently well tempered. They must, however, be re-adjusted upon the steel anvil, because many of them get twisted in the hardening and tempering.
_Polishing_ is the longest, and not the least expensive process in the needle manufacture. This is done upon bundles containing 500,000 needles; and the same machine under the guidance of one man, polishes from 20 to 30 bundles at a time; either by water or steam power. The needles are rolled up in canvas along with some quartzose sand interstratified between their layers, and the mixture is besmeared with rape-seed oil. _Fig._ 762. represents one of the rolls or packets of needles 12 inches long, strongly bound with cords. These packets are exposed to the to-and-fro pressure of wooden tables, by which they are rolled about, with the effect of causing every needle in the bundle to rub against its fellow, and against the siliceous matter, or emery, enclosed in the bag. _Fig._ 763. represents an improved table for polishing the needles by attrition-bags. The lower table M M is movable, whereas in the old constructions it was fixed; the table C has merely a vertical motion, of pressure upon the bundles, whereas formerly it had both a vertical and horizontal motion. Several bundles may obviously be polished at once in the present machine. The table M M may be of any length that is required, and from 24 to 27 inches broad; resting upon the wooden rollers B, B, B, placed at suitable distances, it receives a horizontal motion, either by hand or other convenient power; the packets of needles A, A, A, are laid upon it, and over them the tables C, C, C, which are lifted by means of the chains K, K, K, and the levers L, L, L, in order to allow the needles to be introduced or removed. The see-saw motion forces the _rouleaux_ to turn upon their own axes, and thereby creates such attrition among their contents as to polish them. The workman has merely to distribute these rolls upon the table M, in a direction perpendicular to that in which the table moves; and whenever one of them gets displaced, he sets it right, lifting by the help of the chain the loaded table. The table makes about 20 horizontal double vibrations in the minute; whereby each bundle, running over 24 inches each time, passes through 40 feet per minute, or 800 yards in the hour.
_Scouring by the cask._ After being worked during 18 or 20 hours under the tables, the needles are taken out of the packets, and put into wooden bowls, where they are mixed with sawdust to absorb the black grease upon their surfaces. They are next introduced into a cask, _fig._ 764., and a workman seizing the winch P, turns it round a little; he now puts in some more sawdust at the door, A, B, which is then shut by the clasps G G, and continues the rotation till the needles be quite clean and clear in their eyes; which he ascertains by taking out a sample of them from time to time.
_Winnowing_ is the next process, by means of a mechanical ventilator similar to that by which corn is winnowed. The sawdust is blown away, and the grinding powder is separated from the needles, which remain apart clean and bright.
The needles are in the next place arranged in order, by being shaken, as above described, in a small somewhat concave iron tray. After being thus laid parallel to each other, they are shaken up against the end of the tray, and accumulated in a nearly upright position, so that they can be seized in a heap and removed in a body upon a pallet knife, with the help of the forefinger.
The preceding five operations, of making up the _rouleaux_, rolling them under the tables, scouring the needles in the cask, winnowing, and arranging them, are repeated ten times in succession, in manufacturing the best articles; the only variation being in the first process. Originally the bundles of needles are formed with alternate layers of siliceous schistus and needles; but after the seventh time, bran freed from flour by sifting is substituted for the schistus. The subsequent four processes are, however, repeated as described. It has been found in England, that emery powder mixed with quartz and mica or pounded granite, is preferable to every thing else for polishing needles at first by attrition in the bags; at the second and following operations, emery mixed with olive oil is used, up to the eighth and ninth, for which putty or oxide of tin with oil is substituted for the emery; at the tenth the putty is used with very little oil; and lastly bran is employed to give a finish. In this mode of operating, the needles are _scoured_ in the copper cask shown in elevation _fig._ 765., and in section _fig._ 766. The inner surface of this cask is studded with points to increase the friction among the needles; and a quantity of hot soap suds is repeatedly introduced to wash them clean. The cask must be slowly turned upon its axis, for fear of injuring the mass of needles which it contains. They are finally dried in the wooden cask by attrition with sawdust; then wiped individually with a linen rag or soft leather; when the damaged ones are thrown aside.
_Sorting of the needles._ This operation is performed in a dry upper chamber, kept free from damp by proper stoves. Here all the points are first laid the same way; and the needles are then picked out from each other in the order of their polish. The sorting is effected with surprising facility. The workman places 2000 or 3000 needles in an iron ring, _fig._ 767., two inches in diameter, and sets all their heads in one plane; then on looking carefully at their points, he easily recognises the broken ones; and by means of a small hook fixed in a wooden handle, _fig._ 768., he lays hold of the broken needle, and turns it out. These defective needles pass into the hands of another workman, who points them anew upon a grindstone, and they form articles of inferior value. The needles which have got bent in the polishing must now be straightened. The whole are finally arranged exactly according to their lengths by the tact of the finger and thumb of the sorter.
The needles are divided into quantities for packing in blue papers, by putting into a small balance the equivalent weight of 100 needles, and so measuring them out without the trouble of counting them individually.
The _bluer_ receives these packets, and taking 25 of their needles at a time between the forefinger and thumb, he presses their points against a very small hone-stone of compact micaceous schist, mounted in a little lathe, as shown in _fig._ 769., he turns them briskly round, giving the points a bluish cast, while he polishes and improves them. This partial polish is in the direction of the axis; that of the rest of the needle is transverse, which distinguishes the boundaries of the two. The little hone-stone is not cylindrical, but quadrangular, so that it strikes successive blows with its corners upon the needles as it revolves, producing the effect of filing lengthwise. Whenever these angles seem to be blunted, they are set again by the _bluer_.
It is easy to distinguish good English needles from spurious imitations; because the former have their axis coincident with their points, which is readily observed by turning them round between the finger and thumb.
The construction of a needle requires, as already stated, about 120 operations; but they are rapidly and uninterruptedly successive. A child can _trim_ the eyes of 4000 needles per hour.
When we survey a manufacture of this kind, we cannot fail to observe, that the diversity of operations which the needles undergo bears the impress of great mechanical refinement. In the arts, to divide labour, is to abridge it; to multiply operations, is to simplify them; and to attach an operative exclusively to one process, is to render him much more economical and productive.
NEROLI, is the name given by perfumers to the essential oil of orange flowers. It is procured by distillation with water, in the same way as the other volatile oils. Since in distilling water from neroli, an aroma is obtained different from that of the orange-flower, it has been concluded that the distilled water of orange-flowers owes its scent to some principle different from an essential oil.
NET (_Filet_, _reseau_, Fr.; _Netz_, Germ.); is a textile fabric of knotted meshes, for catching fish, and other purposes. Each mesh should be so secured as to be incapable of enlargement or diminution. The French government offered in 1802 a prize of 10,000 francs to the person who should invent a machine for making nets upon automatic principles, and adjudged it to M. Buron, who presented his mechanical invention to the _Conservatoire des Arts et Métiers_. It does not appear, however, that this machine has accomplished the object in view; for no establishment was ever mounted to carry it into execution. Nets are usually made by the fishermen and their families during periods of leisure. The formation of a mesh is too simple a matter to require description in this Dictionary.
NEUTRALIZATION, is the state produced when acid and alkaline matters are combined in such proportions that neither predominates, as evinced by the colour of tincture of litmus and cabbage remaining unaffected by the combination.
NICARAGUA WOOD, is the wood of the _Cæsalpinia echinata_, a tree which grows in Nicaraca. It is used with solution of tin as a mordant to dye a bright but fugitive red. It is an inferior sort of Brazil wood.
NICKEL, is a metal rather sparingly found, and in few localities; being usually associated with cobalt. Native nickel occurs at Westerwald in the Erzgebirge, in Bohemia, combined with arsenic, under the significant name of _Kupfernickel_; with cobalt, iron, and copper, as _Arsenic-nickel_, in the Harz; at Riechelsdorf in Hessia; as an oxide, in _Nickelschwärtze_; as a sulphuret of nickel in _Haarkies_; as a sulphuret and arseniate of nickel in _Nickelglanz_; and with sulphur and antimony in _Nickelspiess glanzerz_ at Siegen. Nickel is always present in meteoric stones. Kupfernickel occurs in numerous external shapes; as reniform, globular, botroidal, arborescent, massive, and disseminated; fracture, coarse or fine grained, with metallic lustre; colour, copper red, occasionally brown and gray; in silver and cobalt veins, in gneiss, sienite, mica-slate, kupfer-schiefer, accompanied by speisse cobalt, native silver, quartz, &c. It is found in Westphalia near Olpe, in Hessia at Riechelsdorf, and Biber, in Baden; in the Saxon Erzgebirge near Schneeberg, and Freiberg; in Bohemia, at Joachimsthal; in Thuringia, at Saalfeld; in Steyermark near Schladming; in Hungary, France, and England.
Since the manufacture of German silver, or _Argentane_, became an object of commercial importance, the extraction of nickel has been undertaken upon a considerable scale. The cobalt ores are its most fruitful sources, and they are now treated by the method of Wöhler, to effect the separation of the two metals. The arsenic is expelled by roasting the powdered _speise_ first by itself, next with the addition of charcoal powder, till the garlic smell be no longer perceived. The residuum is to be mixed with three parts of sulphur and one of potash, melted in a crucible with a gentle heat, and the product being edulcorated with water, leaves a powder of metallic lustre, which is a sulphuret of nickel free from arsenic; while the arsenic associated with the sulphur, and combined with the resulting sulphuret of potassium, remains dissolved. Should any arsenic still be found in the sulphuret, as may happen if the first roasting heat was too great, the above process must be repeated. The sulphuret must be finally washed, dissolved in concentrated sulphuric acid, with the addition of a little nitric, the metal must be precipitated by a carbonated alkali, and the carbonate reduced with charcoal.
In operating upon kupfernickel, or speise, in which nickel predominates, after the arsenic, iron, and copper have been separated, ammonia is to be digested upon the mixed oxides of cobalt and nickel, which will dissolve them into a blue liquor. This being diluted with distilled water deprived of its air by boiling, is to be decomposed by caustic potash, till the blue colour disappears, when the whole is to be put into a bottle tightly stoppered, and set aside to settle. The green precipitate of oxide of nickel, which slowly forms, being freed by decantation from the supernatant red solution of oxide of cobalt, is to be edulcorated and reduced to the metallic state in a crucible containing crown glass. Pure nickel in the form of a metallic powder is readily obtained by exposing its oxalate to moderate ignition.
The reduction of the oxide of nickel with charcoal requires the heat of a powerful air furnace or smith’s forge.
Nickel possesses a fine silver white colour and lustre; it is hard, but malleable, both hot and cold; may be drawn into wire 1/50 of an inch, and rolled into plates 1/500 of an inch thick. A small quantity of arsenic destroys its ductility. When fused it has a specific gravity of 8·279, and when hammered, of 8·66 or 8·82; it is susceptible of magnetism, in a somewhat inferior degree to iron, but superior to cobalt. Mariner’s compasses may be made of it. Its melting point is nearly as high as that of manganese. It is not oxidized by contact of air, but may be burned in oxygen gas.
There is one oxide and two suroxides of nickel. The oxide is of an ash-gray colour, and is obtained by precipitation with an alkali from the solution of the muriate or nitrate. The niccolous suroxide of Berzelius is black, and may be procured by exposing the nitrate to a heat under redness. The niccolic suroxide has a dirty pale green colour; but its identity is doubtful.
NICOTIANINE, is the name of an oil recently extracted from the leaves of tobacco, which possesses the smell of tobacco smoke.
NICOTINE, is a peculiar principle, obtainable from the leaves and seeds of tobacco (_nicotiana tabacum_), by infusing them in acidulous water, evaporating the infusion to a certain point, adding lime to it, distilling and treating the product which comes over with ether. It is colourless, has an acrimonious taste, a pungent smell, remains liquid at 20° F., mixes in all proportions with water, but is in a great measure separable from it by ether, which dissolves it abundantly. It combines with acids, and forms salts acrid and pungent like itself; the phosphate, oxalate, and tartrate being crystallizable. Nicotine causes the pupils to contract. A single drop of it is sufficient to kill a dog.
NITRATE OF AMMONIA, is prepared by neutralizing nitric acid with carbonate of ammonia, and crystallizing the solution.
NITRATE OF LEAD (_Nitrate de plomb_, Fr.; _Salpetersaures bleioxyd_, Germ.); is made by saturating somewhat dilute nitric acid with oxide of lead (litharge), evaporating the neutral solution till a pellicle appears, and then exposing it in a hot chamber till it be converted into crystals, which are sometimes transparent, but generally opaque white octahedrons. Their spec. grav. is 4·068; they have a cooling, sweetish, pungent taste. They dissolve in 7 parts of cold, and in much less boiling water; they fuse at a moderate elevation of temperature, emit oxygen gas, and pass into oxide of lead. Their constituents are 67·3 oxide, and 32·7 acid. Nitrate of lead is much employed in the chrome yellow style of CALICO-PRINTING; which see.
There are three other compounds of nitric acid and lead oxide; viz. the bi-basic, the tri-basic, and the se-basic; which contain respectively 2, 3, and 6 atoms of base to 1 of acid.
NITRATE OF POTASH, _Nitre_, _Saltpetre_. (_Nitrate de potasse_, Fr.; _Salpetersaures kali_, Germ.) This salt occurs native as an efflorescence upon limestones, sandstones, marls, chalk, and calctuff; it forms a saline crust in caverns, as also upon the surface of the ground in certain places, especially where animal matters have been decomposed. Such caverns exist in Germany near Homburg (Burkardush); in Apulia upon the Adriatic sea (Pulo di Mofetta); in France; in the East Indies; in Ceylon, where 22 nitriferous caverns are mentioned; in North America, at Crooked river, Tennessee, Kentucky, and upon the Missouri; in Brazil, Teneriffe, and Africa. Nitre occurs as an efflorescence upon the ground in Arragon, Hungary, Podolia, Sicily, Egypt, Persia, Bengal, China, Arabia, North America, and South America. Several plants contain saltpetre; particularly borage, dill, tobacco, sunflowers, stalks of maize, beet-root, bugloss, parietaria, &c. It has not hitherto been found in animal substances.
The question has been frequently put; how is nitre annually reproduced upon the surface of limestones, and the ground, after it has been removed by washing? It has been said, in reply, that as secondary limestones contain remains of animal matters, the oxygen of the atmosphere, absorbed in virtue of the porous structure, will combine with their azote to form nitric acid; whence nitrate of lime will result. Where potash is present in the ground, a nitrate of that base will be next formed. The generation of nitre is in all cases limited to a very small distance from the surface of porous stones; no further, indeed, than where atmospherical air and moisture can penetrate; and none is ever produced upon the surface of compact stones, such as marble and quartz, or of argillaceous minerals. Dr. John Davy and M. Longchamp have advanced an opinion, that the presence of azotized matter is not necessary for the generation of nitric acid or nitrous salts, but that the oxygen and azote of the atmosphere, when condensed by capillarity, will combine in such proportions as to form nitric acid, through the agency of moisture and of neutralizing bases, such as lime, magnesia, potash, or soda. They conceive that as spongy platina serves to combine oxygen and hydrogen into water, or the vapour of alcohol and oxygen into acetic acid, and as the peroxide as well as the hydrate of iron, and argillaceous minerals, serve to generate ammonia from the oxygen of the air and the hydrogen of water; in like manner, porous limestones, through the agency of water, operate upon the constituents of the atmosphere to produce nitric acid, without the presence of animal matter. This opinion may certainly be maintained: for in India, Spain, and several other countries, at a distance from all habitations, immense quantities of saltpetre are reproduced in soils which have been washed the year before. But, on the other hand, it is known that the production of this salt may be greatly facilitated and increased by the admixture of animal offals with calcareous earths.
The spontaneous generation of nitre in Spain, Egypt, and especially in India, is sufficient to supply the wants of the whole world. There this salt is observed to form upon the surface of the ground in silky tufts, or even in slender prismatic crystals, particularly during the continuance of the hot weather that succeeds copious rains. These saline efflorescences, after being collected by rude besoms of broom, are lixiviated, allowed to settle, evaporated, and crystallized. In France, Germany, Sweden, Hungary, &c., vast quantities of nitrous salts are obtained by artificial arrangements called _nitriaries_, or nitre-beds. Very little nitrate of potash, indeed, is obtained in the first place; but the nitrates of lime and magnesia, which being deliquescent, remain in the nitrous earths in a semi-liquid state. The operation of converting these salts into good nitre is often sufficiently complex, in consequence of the presence of several muriates, which are difficult to eliminate.
The following instructions have been given by the consulting committee of _poudres et salpêtres_ in France, for the construction of their _nitrières artificielles_. The permeability of the materials to the atmospherical air, being found to be as indispensable as is the presence of a base to fix the nitric acid at the instant of its formation, the first measure is to select a light friable earth, containing as much carbonate of lime or old mortar-rubbish as possible; and to interstratify it with beds of dung, five or six inches thick, till a considerable heap be raised in the shape of a truncated pyramid, which should be placed under an open shed, and kept moist by watering it from time to time. When the whole appears to be decomposed into a kind of mould, it is to be spread under sheds in layers of from two to three feet thick; which are to be watered occasionally with urine and the drainings of dunghills, taking care not to soak them too much, lest they should be rendered impermeable to the air, though they should be always damp enough to favour the absorption and mutual action of the atmospherical gases. Moist garden mould affords an example of the physical condition most favourable to nitre-beds. The compost should be turned over, and well mixed with the spade once at least in every fortnight, and the sides of the shed should be partially closed, for although air be essential, wind is injurious, by carrying off the acid vapours, instead of allowing them to rest incumbent upon, and combine with, the bases. The chemical reaction is slow and successive, and can be made effective only by keeping the agents and materials in a state of quiescence. The whole process lasts two years; but since organic matters would yield in the lixiviation several soluble substances detrimental to the extraction of saltpetre, they must not be added during the operations of the latter six months; nor must any thing except clear water be used for watering during this period; at the end of which the whole organic ingredients of the beds will be totally decomposed. Where dung is not sufficiently abundant for the above stratifications, a nitre-bed should be formed in a stable with friable earth, covered with a layer of litter; after four months the litter is to be lifted off, the earth is to be turned over, then another layer of fresh earth, 8 or 9 inches thick, is to be placed over it, and a layer of the old and fresh litter over all. At the end of other four months, this operation is to be repeated; and in the course of a year the whole is ready to be transferred into the regular nitre-beds under a shed, as above described. Such are the laborious and disagreeable processes practised by the peasants of Sweden, each of whom is bound by law to have a nitre-bed, and to furnish a certain quantity of nitre to the state every year. His _nitriary_ commonly consists of a small hut built of boards, with a bottom of rammed clay, covered by a wooden floor, upon which is spread a mixture of ordinary earth with calcareous sand or marl, and lixiviated wood-ashes. This mixture is watered with stable urine, and its surface is turned over once a week in summer, and once a fortnight in winter. In some countries, walls 2 or 3 feet thick, and 6 or 7 high, are raised with the nitrifying compost, interspersed with weeds and branches of trees, in order at once to bind them together, and to favour the circulation of air. These walls are thatched with straw; they are placed with one of their faces in the direction of the rains; and must be moistened with water not rich in animal matter. One side of the walls is upright and smooth; while the other is sloped or terraced, to favour the admission of humidity into their interior. The nitre eventually forms a copious efflorescence upon the smooth side, whence it may be easily scraped off.
M. Longchamp, convinced that organic matters are a useless expense, and not in the least essential to nitrification, proposes to establish nitre-beds where fuel and labour are cheapest, as amidst forests, choosing as dry and low a piece of ground as possible, laying them out upon a square space of about 1000 feet in each side, in the middle of which the graduation-house may be built, and alongside of it sheds for the evaporation furnaces and pans. Upon each of the four sides the _nitrifying_ sheds are to be erected, 130 feet long by 30 feet wide, where the lixiviation would be carried on, and whence the water would be conducted in gutters to the graduation-house. The sheds are to be closed at the sides by walls of _pisé_, and covered with thatch. No substance is so favourable to nitrification as the natural stony concretion known under the name of lime-tuf. In Touraine, where it is used as a building stone, the saltpetre makers re-establish the foundations of old houses at their own expense, provided they are allowed to carry off the old tuf, which owes its nitrifying properties not only to its chemical nature, but to its texture, which being of a homogeneous porosity, permits elastic fluids and vapours to pass through it freely in all directions. With the rough blocks of such tuf, walls about 20 inches thick, and moderately high, are to be raised, upon the principles above prescribed; in the absence of tuf, porous walls may be raised with a mixture of arable soil, sand, and mortar-rubbish, chalk or rich marl. The walls ought to be kept moist.
In France, the greater part of the indigenous saltpetre is obtained by lixiviating the mortar-rubbish of old buildings, especially of those upon the ground-floor, and in sunk cellars; which are by law reserved for this purpose. The first object of the manufacturer is then to ascertain the richness of his materials in nitrous salts, to see if they be worth the trouble of working; and this point he commonly determines merely by their saline, bitter, and pungent taste, though he might readily have recourse to the far surer criteria of lixiviation and evaporation. He next pounds them coarsely, and puts them into large casks open at top, and covered with straw at bottom; which are placed in three successive levels. Water is poured into the casks till they are full, and after 12 hours’ digestion it is run off, loaded with the salts, by a spigot near the bottom. A fresh quantity of water is then added, and drawn off after an interval of four hours; even a third and fourth lixiviation are had recourse to; but these weak liquors are reserved for lixiviating fresh rubbish. The contents of the casks upon the second and third lower levels are lixiviated with the liquors of the upper cask, till the lyes indicate from 12 to 14 degrees of Baumé’s hydrometer. They are now fit for evaporating to a greater density, and of then receiving the dose of wood-ashes requisite to convert the materials of lime and magnesia into nitrate of potash, with the precipitation of the carbonates of magnesia and lime. The solution of nitre is evaporated in a copper pan, and as it boils, the scum which rises to the surface must be diligently skimmed off into a cistern alongside. Muriate of soda being hardly more soluble in boiling than in cold water, separates during the concentration of the nitre, and is progressively removed with cullender-shaped ladles. The fire is withdrawn whenever the liquor has acquired the density of 80° B.; it is allowed to settle for a little while, and is then drawn off, by a lead syphon adjusted some way above the bottom, into iron vessels, to cool and crystallize. The crystals thus obtained are set to drain, then re-dissolved and re-crystallized. The further purification of nitre, is fully described under the article GUNPOWDER.
The annual production of saltpetre in France, by the above-described processes, during the wars of the Revolution, amounted to 2000 tons (2 millions of kilogrammes) of an article fit for the manufacture of gunpowder; of which seven-twentieths were furnished by the saltpetre works of Paris alone. Considerably upwards of six times that quantity of common and cubic nitre were imported into the United Kingdom, for home consumption, during the year ending January 5, 1838.
Nitrate of potash crystallizes in six-sided prisms, with four narrow and two broad faces: the last being terminated by a dihedral summit, or two-sided acumination; they are striated lengthwise, and have fissures in their long axis, which are apt to contain mother water. The spec. gravity of nitre, varies from 1·93 to 2·00. It possesses a cooling, bitterish-pungent taste, is void of smell, permanent in the air when pure, fuses at a heat of about 662, into an oily-looking liquid, and concretes upon cooling into a solid mass, with a coarsely radiating fracture. This has got the unmeaning names of sal-prunelle and mineral crystal. At a red heat, nitre gives out at first a great deal of pretty pure oxygen gas; but afterwards nitrous acid fumes, while potash remains in the retort. It is soluble in 7 parts of water at 32°; in about 3-1/2 at 60° F., in less than half a part at 194°, and in four-tenths at 212°. It is very slightly soluble in spirit of wine, and not at all in absolute alcohol. It causes a powerful deflagration when thrown upon burning coals; and when a mixture of it with sulphur is thrown into a red-hot crucible, a very vivid light is emitted. Its constituents are, 46·55 potash, and 53·45 nitric acid.
Nitre is applied to many purposes:--1, to the manufacture of gunpowder; 2, to that of sulphuric acid; 3, to that of nitric acid, though nitrate of soda or cubic nitre has lately superseded this use of it to a considerable extent; 4, to that of flint-glass; 5, it is used in medicine; 6, for many chemical and pharmaceutical preparations; 7, for procuring by deflagration with charcoal or cream of tartar, pure carbonate of potash, as also black and white fluxes; 8, for mixing with salt in curing butcher meat; 9, in some countries for sprinkling in solution upon grain, to preserve it from insects; 10, for making fire-works. See FIRE-WORKS.
An Account of the quantities of Saltpetre and Cubic Nitre imported into, exported from, and retained for consumption in the United Kingdom. Duty 6_d._ per cwt:--
Imported in 1835. 1836. 1837. cwts. 264,338; 279,902; 349,993.
Exported in 1835. 1836. 1837. cwts. 73,379; 38,414; 93,024.
Retained for Consumption in 1835. 1836. 1837. cwts. 204,580; 242,131; 256,969.
Duty received in 1837, _£_6,424.
NITRATE OF SILVER (_Nitrate d’argent_, Fr.; _Silbersalpeter_, Germ.); is prepared by saturating pure nitric acid of specific grav. 1·25 with pure silver, evaporating the solution, and crystallizing the nitrate. When the drained crystals are fused in a platina capsule, and cast into slender cylinders in silver moulds, they constitute the lunar caustic of the surgeon. This should be white, and unchangeable by light. It is deliquescent in moist air. The crystals are colourless transparent 4 and 6 sided tables; they possess a bitter, acrid, and most disagreeable metallic taste; they dissolve in their own weight of cold, and in much less of hot water; are soluble in four parts of boiling alcohol, but not in nitric acid; they deflagrate on redhot coals, like all the nitrates; and detonate with phosphorus when the two are struck together upon an anvil. They consist of 68·2 of oxide, and 31·8 of acid. Nitrate of silver, when swallowed, is a very energetic poison: but it may be readily counteracted, by the administration of a dose of sea-salt, which converts the corrosive nitrate into the inert chloride of silver. Animal matter, immersed in a weak solution of neutral nitrate of silver, will keep unchanged for any length of time; and so will polished iron or steel. Nitrate of silver is such a delicate reagent of hydrochloric or muriatic acid, as to show by a sensible cloud, the presence of one 113 millionth part of it, or one 7 millionth part of sea-salt in distilled water. It is much used under the name of indelible ink, for writing upon linen with a pen; for which purpose one drachm of the fused salt should be dissolved in three quarters of an ounce of water, adding to the solution as much water of ammonia as will re-dissolve the precipitated oxide, with sap-green to colour it, and gum-water to make the volume amount to one ounce. Traces written with this liquid should be first heated before a fire to expel the excess of ammonia, and then exposed to the sun-beam to blacken. Another mode of using nitrate of silver as an indelible ink, is to imbue the linen first with solution of carbonate of soda, to dry the spot, and write upon it with a solution of nitrate of silver, thickened with gum, and tinted with sap-green.
NITRATE OF SODA, _Cubical Nitre_ (_Nitrate de soude_, Fr.; _Würfelsalpeter_, Germ.); occurs under the nitre upon the lands in Spain, India, Chile, and remarkably in Peru, in the districts of Atacama and Taracapa, where it forms a bed several feet thick. It appears in several places upon the surface, and extends over a space of more than 40 leagues, approaching near to the frontiers of Chile. It is sometimes efflorescent, sometimes crystallized, but oftener confusedly mixed with clay and sand. This immensely valuable deposit is only three days’ journey from the port of Conception in Chile, and from Iquiqui, another harbour situated in the southern part of Peru.
Nitrate of soda may be artificially prepared by neutralizing nitric acid with soda, and crystallizing the solution. It crystallizes in rhomboids, has a cooling, pungent, bitterish taste, less disagreeable than nitre; it becomes moist in the air; dissolves in 3 parts of water at 60° F., in less than 1 part of boiling water; deflagrates more slowly than nitre, and with an orange yellow flame. It consists, in its dry state, of 36·6 soda and 63·4 nitric acid; but its crystals contain one prime equivalent of water; hence they are composed of, acid 56·84, base 33·68, water 9·47.
It is susceptible of the same applications as nitre, with the exception of making gunpowder; for which it is not adapted, on account of its deliquescent property.
NITRATE OF STRONTIA. (_Nitrate de strontiane_, Fr.; _Salpetersaurer strontian_, Germ.) This salt is usually prepared from the sulphuret of strontium, obtained by decomposing sulphate of strontia with charcoal, by strong ignition of the mixed powders in a crucible. This sulphuret being treated with water, and the solution being filtered, is to be neutralized with nitric acid, as indicated by the test of turmeric paper; care being taken to avoid breathing the noxious sulphuretted hydrogen gas, which is copiously disengaged. The neutral nitrate being properly evaporated and set aside, affords colourless, transparent, slender octahedral crystals. It has a cooling, yet somewhat acrid taste; is soluble in 5 parts of cold, and in one half part of boiling water, as also in alcohol; is permanent in the air, deflagrates upon burning coals, gives off oxygen when calcined, and leaves caustic strontia. The salt consists of 48·9 strontia and 51·1 nitric acid. That salt is anhydrous; but there is another variety of it, which contains nearly 40 per cent. of water of crystallization, which occurs in large octahedrons. This is preferred for fire-works, because by efflorescence it is easily obtained in a fine powder, which mixes more intimately with the chlorate of potash and charcoal, for the composition of the brilliant red fires, now so much admired in theatrical conflagrations.
NITRIC ACID, _Aquafortis_ (_Acide nitrique_, Fr.; _Salpetersaüre_, Germ.); exists, in combination with the bases, potash, soda, lime, magnesia, in both the mineral and vegetable kingdoms. This acid is never found insulated. It was distilled from saltpetre so long ago as the 13th century, by igniting that salt, mixed with copperas or clay, in a retort. Nitric acid is generated when a mixture of oxygen and nitrogen gases, confined over water or an alkaline solution, has a series of electrical explosions passed through it. In this way the salubrious atmosphere may be converted into corrosive aquafortis. When a little hydrogen is introduced into the mixed gases, standing over water, the chemical agency of the electricity becomes more intense, and the acid is more rapidly formed from its elements, with the production of some nitrate of ammonia.
Nitric acid is usually made on the small scale by distilling, with the heat of a sand-bath, a mixture of 3 parts of pure nitre, and 2 parts of strong sulphuric acid, in a large glass retort, connected by a long glass tube with a globular receiver surrounded by cold water. By a well regulated distillation, a pure acid, of specific gravity 1·500, may be thus obtained, amounting in weight to about two-thirds of the nitre employed. To obtain easily the whole nitric acid, equal weights of nitre and concentrated sulphuric acid may be taken; in which case but a moderate heat need be applied to the retort. The residuum will be bisulphate of potash. When only the single equivalent proportion of sulphuric acid is used, namely 48 parts for 100 of nitre, a much higher heat is required to complete the distillation, whereby more or less of the nitric acid is decomposed, while a compact neutral sulphate of potash is left in the retort, very difficult to remove by solution in water, and therefore apt to destroy the vessel.
Aquafortis is manufactured upon the great scale in iron pots or cylinders of the same construction as I have described under muriatic acid. The more concentrated the sulphuric acid is, the less corrosively will it act upon the metal; and it is commonly used in the proportion of one part by weight to two of nitre. The salt being introduced into the cool retort, and the lid being luted tight, the acid is to be slowly poured in through the aperture _f_, _fig._ 748.; while the aperture _g_ is connected by a long glass tube with a range of balloons inserted into each other, and laid upon a sloping bed of sand. The bottle _i_, with 3 tubulures partly filled with water, which is required for condensing muriatic acid gas, must, for the present purpose, be replaced by a series of empty receivers, either of glass or salt-glazed stoneware. The cylinders should be only half filled, and be worked off by a gradually raised heat.
Commercial aquafortis is very generally contaminated with sulphuric and muriatic acids, as also with alkaline sulphates and muriates. The quantity of these salts may be readily ascertained by evaporating in a glass capsule a given weight of the aquafortis; while that of the muriatic acid may be determined by nitrate of silver; and of sulphuric acid, by nitrate of baryta. Aquafortis may be purified in a great measure, by re-distillation at a gentle heat; rejecting the first liquid which comes over, as it contains the chlorine impregnation; receiving the middle portion as genuine nitric acid; and leaving a residuum in the retort, as being contaminated with sulphuric acid.
Since nitrate of soda has been so abundantly imported into Europe from Peru, it has been employed by many manufacturers in preference to nitre for the extraction of nitric acid, because it is cheaper, and because the residuum of the distillation, being sulphate of soda, is more readily removed by solution from glass retorts, when a range of these set in a gallery furnace is the apparatus employed. Nitric acid of specific gravity 1·47 may be obtained colourless; but by further concentration a portion of it is decomposed, whereby some nitrous acid is produced, which gives it a straw-yellow tinge. At this strength it exhales white or orange fumes, which have a peculiar, though not very disagreeable smell; and even when largely diluted with water, it tastes extremely sour. The greatest density at which it can be obtained is 1·51 or perhaps 1·52, at 60° F., in which state, or even when much weaker, it powerfully corrodes all animal, vegetable, and most metallic bodies. When slightly diluted it is applied, with many precautions, to silk and woollen stuffs, to stain them of a bright yellow hue. See CALICO-PRINTING; page 240.
In the dry state, as it exists in nitre, this acid consists of 26·15 parts by weight of azote, and 73·85 of oxygen; or of 2 volumes of the first gas, and 5 volumes of the second.
When of specific gravity 1·5, it boils at about 210° Fahr.; of 1·45, it boils at about 240°; of 1·42, it boils at 253°; and of 1·40, at 246° F. If an acid stronger than 1·420 be distilled in a retort, it gradually becomes weaker; and if weaker than 1·42, it gradually becomes stronger, till it assumes that standard density. Acid of specific gravity 1·485 has no more action upon tin than water has, though when either stronger or weaker it oxidizes it rapidly, and evolves fumes of nitrous gas with explosive violence. In my two papers upon nitric acid published in the fourth and sixth volumes of the Journal of Science (1818 and 1819), I investigated the chemical relations of these phenomena. Acid of 1·420 consists of 1 atom of dry acid, and 4 of water; acid of 1·485, of 1 atom of dry acid, and 2 of water; the latter compound possesses a stable equilibrium as to chemical agency; the former as to calorific. Acid of specific gravity 1·334, consisting of 7 atoms of water, and 1 of dry acid, resists the decomposing agency of light. Nitric acid acts with great energy upon most combustible substances, simple or compound, giving up oxygen to them, and resolving itself into nitrous gas, or even azote. Such is the result of its action upon hydrogen, phosphorus, sulphur, charcoal, sugar, gum, starch, silver, mercury, copper, iron, tin, and most other metals.
A Table of Nitric Acid, by Dr. Ure.
+--------+-------+--------+ |Specific| Liq. |Dry acid| |gravity.| Acid |in 100. | | |in 100.| | +--------+-------+--------+ | 1·5000 | 100 | 79·700 | | 1·4980 | 99 | 78·903 | | 1·4960 | 98 | 78·106 | | 1·4940 | 97 | 77·309 | | 1·4910 | 96 | 76·512 | | 1·4880 | 95 | 75·715 | | 1·4850 | 94 | 74·918 | | 1·4820 | 93 | 74·121 | | 1·4790 | 92 | 73·324 | | 1·4760 | 91 | 72·527 | | 1·4730 | 90 | 71·730 | | 1·4700 | 89 | 70·933 | | 1·4670 | 88 | 70·136 | | 1·4640 | 87 | 69·339 | | 1·4600 | 86 | 68·542 | | 1·4570 | 85 | 67·745 | | 1·4530 | 84 | 66·948 | | 1·4500 | 83 | 66·155 | | 1·4460 | 82 | 65·354 | | 1·4424 | 81 | 64·557 | | 1·4385 | 80 | 63·760 | | 1·4346 | 79 | 62·963 | | 1·4306 | 78 | 62·166 | | 1·4269 | 77 | 61·369 | | 1·4228 | 76 | 60·572 | | 1·4189 | 75 | 59·775 | | 1·4147 | 74 | 58·978 | | 1·4107 | 73 | 58·181 | | 1·4065 | 72 | 57·384 | | 1·4023 | 71 | 56·587 | | 1·3978 | 70 | 55·790 | | 1·3945 | 69 | 54·993 | | 1·3882 | 68 | 54·196 | | 1·3833 | 67 | 53·399 | | 1·3783 | 66 | 52·602 | | 1·3732 | 65 | 51·805 | | 1·3681 | 64 | 51·068 | | 1·3630 | 63 | 50·211 | | 1·3579 | 62 | 49·414 | | 1·3529 | 61 | 48·617 | | 1·3477 | 60 | 47·820 | | 1·3427 | 59 | 47·023 | | 1·3376 | 58 | 46·226 | | 1·3323 | 57 | 45·429 | | 1·3270 | 56 | 44·632 | | 1·3216 | 55 | 43·835 | | 1·3163 | 54 | 43·038 | | 1·3110 | 53 | 42·241 | | 1·3056 | 52 | 41·444 | | 1·3001 | 51 | 40·647 | | 1·2947 | 50 | 39·850 | | 1·2887 | 49 | 39·053 | | 1·2826 | 48 | 38·256 | | 1·2765 | 47 | 37·459 | | 1·2705 | 46 | 36·662 | | 1·2644 | 45 | 35·865 | | 1·2583 | 44 | 35·068 | | 1·2523 | 43 | 34·271 | | 1·2462 | 42 | 33·474 | | 1·2402 | 41 | 32·677 | | 1·2341 | 40 | 31·880 | | 1·2277 | 39 | 31·083 | | 1·2212 | 38 | 30·286 | | 1·2148 | 37 | 29·489 | | 1·2084 | 36 | 28·692 | | 1·2019 | 35 | 27·895 | | 1·1958 | 34 | 27·098 | | 1·1895 | 33 | 26·301 | | 1·1833 | 32 | 25·504 | | 1·1770 | 31 | 24·707 | | 1·1709 | 30 | 23·900 | | 1·1648 | 29 | 23·113 | | 1·1587 | 28 | 22·316 | | 1·1526 | 27 | 21·519 | | 1·1465 | 26 | 20·722 | | 1·1403 | 25 | 19·925 | | 1·1345 | 24 | 19·128 | | 1·1286 | 23 | 18·331 | | 1·1227 | 22 | 17·534 | | 1·1168 | 21 | 16·737 | | 1·1109 | 20 | 15·940 | | 1·1051 | 19 | 15·143 | | 1·0993 | 18 | 14·346 | | 1·0935 | 17 | 13·549 | | 1·0878 | 16 | 12·752 | | 1·0821 | 15 | 11·955 | | 1·0764 | 14 | 11·158 | | 1·0708 | 13 | 10·361 | | 1·0651 | 12 | 9·564 | | 1·0595 | 11 | 8·767 | | 1·0540 | 10 | 7·970 | | 1·0485 | 9 | 7·173 | | 1·0430 | 8 | 6·376 | | 1·0375 | 7 | 5·579 | | 1·0320 | 6 | 4·782 | | 1·0267 | 5 | 3·985 | | 1·0212 | 4 | 3·188 | | 1·0159 | 3 | 2·391 | | 1·0106 | 2 | 1·594 | | 1·0053 | 1 | 0·797 | +--------+-------+--------+
NITROGEN, DEUTOXIDE OF; _Nitrous gas_, _Nitric oxide_ (_Deutoxide d’azote_, Fr.; _Stickstoffoxyd_, Germ.); is a gaseous body which may be obtained by pouring upon copper or mercury, in a retort, nitric acid of moderate strength. The nitrous gas comes over in abundance without the aid of heat, and may be received over water freed from air, or over mercury, in the pneumatic trough. It is elastic and colourless; what taste and smell it possesses are unknown, because the moment it is exposed to the mouth or nostrils, it absorbs atmospherical oxygen, and becomes nitrous or nitric acid. Its specific gravity is 1·0393, or 1·04; whence 100 cubic inches weigh 36·66 gr. Water condenses not more than 1/20 of its volume of this gas. It extinguishes animal life, and the flame of many combustibles; but of phosphorus well kindled, it brightens the flame in a most remarkable degree. It consists of 47 parts of nitrogen gas, and 53 of oxygen gas, by weight; and of equal parts in bulk, without any condensation; so that the specific gravity of deutoxide of nitrogen is the arithmetical mean of the two constituents. The constitution of this gas, and the play of affinities which it exercises in the formation of sulphuric acid, are deeply interesting to the chemical manufacturer.
_The Hyponitrous acid_ (_Salpetrigesaüre_, Germ.), like the preceding compound, deserves notice here, on account of the part it plays in the conversion of sulphur into sulphuric acid, by the agency of nitre. It is formed by mingling four volumes of deutoxide of nitrogen with one volume of oxygen; and appears as a dark orange vapour which is condensable into a liquid at a temperature of 4° -zero, Fahr. When distilled, this liquid leaves a dark yellow fluid. The pure hyponitrous acid consists of 37·12 nitrogen, and 62·88 oxygen; or of two volumes of the first, and three of the second. Water converts it into nitric acid and deutoxide of nitrogen; the latter of which escapes with effervescence. This acid oxidizes most combustible bodies with peculiar energy and though its vapour does not operate upon dry sulphurous acid, yet, through the agency of steam it converts it into sulphuric acid, itself being simultaneously transformed into deutoxide of nitrogen; ready to become hyponitrous acid again, and to perform a circulating series of important metamorphoses. See SULPHURIC ACID.
NITROGEN GAS, or AZOTE (Eng. and Fr.; _Stickstoffgas_, Germ.); constitutes about 79 hundredths of the bulk of the atmospheric air; it is copiously disengaged from several mineral springs, as from the natural basins of hot water which supply the baths of Leuk, near the Gemmi in Switzerland, and from other springs, in the Pyrenees, in Ceylon, South and North America, &c. It exists also in flesh and most animal substances, as well as in some vegetable products, being one of their essential constituents. When phosphorus is burnt within a jar filled with air, standing over water in the pneumatic trough, it consumes or absorbs the oxygen, and leaves nitrogen, which may be rendered pure by agitation with water. By exposing nitrite of ammonia to heat in a retort, nitrogen comes over alone in great abundance; for the hydrogen of the ammonia is sufficient to saturate the oxygen of the acid, and to convert it into water; while the nitrogen of both constituents is set at liberty. By transmitting chlorine through water of ammonia, or digesting lean flesh in warm nitric acid, nitrogen may also be obtained. This permanently elastic gas is destitute of colour, taste, and smell; it has a specific gravity of 0·976, air being 1·000. Hence 100 cubic inches of it weigh 29·7 gr. It extinguishes all burning bodies, and when respired without oxygen is fatal to animal life.
NITROGEN, PROTOXIDE OF; _Nitrous oxide_ (_Protoxide d’azote_, Fr.; _Stickstoffoxydul_, Germ.); is a gas which displays remarkable powers when breathed, causing in many persons unrestrainable feelings of exhilaration, whence it has been called the laughing or intoxicating gas. It is prepared by exposing crystallized nitrate of ammonia to a heat of about 350° Fahr., in a glass retort. It is much denser than the air of the atmosphere, having a spec. grav. of 1·527; whence 100 cubic inches weigh 46·6 grains. It consists of 63·64 parts of nitrogen, and 36·36 of oxygen, by weight; or of two volumes of nitrogen and one volume of oxygen, condensed by reciprocal attraction into two volumes. It is colourless, and possesses all the mechanical properties of the atmosphere. Water previously freed from air absorbs its own volume of this gas; and thus affords a ready criterion for estimating its freedom from incondensable gases, as oxygen, nitrogen, and its deutoxide. Several combustibles burn in this gas with an enlarged blue and very vivid flame; and it relumes a taper, which has been blown out, provided its tip be redhot. By powerful pressure it may be liquefied. See GAS.
NITRO-MURIATIC ACID, _Aqua regia_ (_Acide nitro-muriatique_, Fr.; _Salpeter-salzsaüre, Königswasser_, Germ.); is the compound menstruum invented by the alchemists for dissolving gold. If strong nitric acid, orange-coloured by saturation with nitrous gas (deutoxide of azote), be mixed with the strongest liquid muriatic acid, no other effect is produced than might be expected from the action of nitrous acid of the same strength upon an equal quantity of water; nor has the mixed acid so formed, any power of acting upon gold or platina. But if colourless aquafortis and ordinary muriatic acid be mixed together, the mixture immediately becomes yellow, and acquires the power of dissolving these two noble metals. When gently heated, pure chlorine gas rises from it, and its colour becomes deeper; when further heated, chlorine still rises, but now mixed with nitrous acid gas. If the process has been very long continued, till the colour becomes very dark, no more chlorine can be procured, and the liquor has lost the power of dissolving gold. It then consists of nitrous and muriatic acids. It appears, therefore, that aqua regia owes its peculiar properties to the mutual decomposition of the nitric and muriatic acids; and that water, chlorine, and nitrous acid gas are the results of that reaction. Aqua regia does not, strictly speaking, oxidize gold and platinum; it causes merely their combination with chlorine. It may be composed of very different proportions of the two acids; the nitric being commonly of specific gravity 1·34; the muriatic, of specific gravity 1·18 or 1·19. Sometimes 3 parts, and at others 6 parts of the muriatic acid are mixed with 1 of nitric; and occasionally muriate of ammonia, instead of muriatic acid, is added to nitric acid for particular purposes, as for making a solution of tin for the dyers. An aqua regia may also be prepared by dissolving nitre in muriatic acid.
NITROUS ACID (_Acide nitreux_, Fr.; _Salpetrige salpetersaüre_, Germ.), may be procured by distilling, in a coated glass retort, perfectly dry nitrate of lead, into a glass receiver surrounded with a freezing mixture. The acid passes over in vapour, and condenses into a liquid; oxygen gas escapes through the safety tube; while oxide of lead remains in the bottom of the retort. Nitrous acid may also be obtained by distilling strong fuming nitric acid, at the lowest possible temperature, and rectifying what comes over. At 4° -zero, Fahr., this acid is colourless; at 32° it is wax yellow; at 60° it has an orange hue. It possesses a strong smell, has a very pungent, acrid, sour taste, and a specific gravity of 1·42. It powerfully decomposes organic bodies, staining them yellow. It boils at 82° Fahr. with the disengagement of red or orange fumes. Its constituents are, 41·34 of hyponitrous acid, and 58·66 of anhydrous nitric acid; or ultimately, 30·68 nitrogen = 1 volume, and 69·32 oxygen = 2 volumes. In its other habitudes, it is quite analogous to hyponitrous acid.
A mixture of this double or compound acid with nitric acid, constitutes the orange-brown fuming nitrous acid of the British apothecaries.
The hyponitrous and nitrous are two acids remarkable for containing no water in their composition; being therefore _dry liquids_.
NOPAL, is the Mexican name of the plant _cactus opuntia_, upon which the cochineal insect breeds.
NUTMEG (_Muscade_, Fr.; _Muskatennuss_, Germ.); is the fruit of the _myristica moschata_, a beautiful tree of the family of the _laurineæ_ of Jussieu, which grows in the Molucca islands. All the parts of this tree are very aromatic; but only those portions of the fruit called mace and nutmeg are sent into the market. The entire fruit is a species of _drupa_, of an ovoid form, of the size of a peach, and furrowed longitudinally. The nutmeg is the innermost kernel, or seed, contained in a thin shell, which is surrounded by the mace; and this again is enclosed in a tough fleshy skin, which opening at the tip, separates into two valves. The nutmeg tree yields three crops annually; one in April, which is the best; one in August; and one in December.
Good nutmegs should be dense, and feel heavy in the hand. When they have been perforated by worms, they feel light, and though the holes have been fraudulently stopped, the unsound ones may be easily detected by this criterion.
_Nutmegs_ afford two oily products. 1. Butter of nutmeg, vulgarly called oil of mace, is obtained in the Moluccas, by expression, from the fresh nutmegs, to the amount of 50 per cent. of their weight. It is a reddish yellow butter-like substance, interspersed with light and dark streaks, and possesses the agreeable smell and taste of the nutmeg, from the presence of a volatile oil. It consists of two fats; one reddish and soft, soluble in cold alcohol; another white and solid, soluble in hot alcohol. 2. The volatile oil is solid, or a _stereoptène_, and has been styled _Myristicine_.
NUT OIL. See OILS, UNCTUOUS.
NUX VOMICA, a poisonous nut, remarkable for containing the vegeto-alkali STRYCHNIA.
O.
OAK BARK. See TAN.
OATS. (_Avoine_, Fr.; _Hafer_, Germ.) The composition of oats is less known than that of the other _Cerealia_. Vogel found that 100 parts of oats afforded 66 parts of flour or meal, and 34 parts of bran; but this proportion would depend upon the quality of the grain. The flour contains, 2 parts of a greenish-yellow fat oil; 8·25 of bitterish sweet extractive; 2·5 of gum; 4·30 of a gray substance, more like coagulated albumen than gluten; 59 of starch; 24 of moisture (inclusive of the loss). Schrader found in the ashes of oats, silica, carbonate of lime, carbonate of magnesia, alumina, with oxides of manganese and iron.
OBSIDIAN, is a glassy looking mineral, with a large conchoidal fracture, and of a blackish colour, which froths much at the blow-pipe before it melts into a white enamel.
OCHRE, _yellow and brown_ (_Ocre_, Fr.; _Ocker_, Germ.); is a native earthy mixture of silica and alumina, coloured by oxide of iron, with occasionally a little calcareous matter and magnesia. Ochre occurs in beds some feet thick, which lie generally above the oolite, are covered by sandstone and quartzose sands more or less ferruginous, and are accompanied by gray plastic clays, of a yellowish or reddish colour; all of them substances which contribute more or less to its formation. The ochry earths are prepared for use by grinding under edge millstones, and elutriation. The yellow ochres may be easily rendered red or reddish brown by calcination in a reverberatory oven, which oxidizes their iron to a higher degree.
Native red ochre is called red chalk and reddle in England. It is an intimate mixture of clay and red iron ochre; is massive; of an earthy fracture; is brownish-red, blood-red, stains and writes red. The oxide of iron is sometimes so considerable, that the ochre may be reckoned an ore of that metal.
The ochre beds of England are in the iron sand, the lowest of the formations which intervene between the chalk and oolites. Beds of fuller’s earth alternate with the iron sand. The following is a section of the ochre pits at Shotover Hill, near Oxford:--
Beds of highly ferruginous grit, forming the summit of the hill 6 feet. Gray sand 3 do. Ferruginous concretions 1 Yellow sand 6 Cream-coloured loam 4 Ochre 0 6 inches.
Beneath this, there is a second bed of ochre, separated by a thin bed of clay.
Bole, or Armenian bole; called also Lemnian earth, and terra sigillata, because when refined it was stamped with a seal; is massive, with a conchoidal fracture, a feeble lustre, reddish-yellow or brown, a greasy feel; adheres to the tongue, spec. gray. 1·4 to 2·0. It occurs in the island Stalimene (the ancient Lesbos), and in several other places, especially at Sienna; whence the brown pigment called _terra di Siena_.
OILS (_Huiles_, Fr.; _Oele_, Germ.); are divisible into two great classes: the fat or fixed oils, _huiles grasses_, Fr.; _Fette oele_, Germ.; and the essential or volatile oils, _Huiles volatiles_, Fr.; _Flüchtige_, _aetherische oele_, Germ. The former are usually bland and mild to the taste; the latter hot and pungent. The term distilled, applied also to the last class, is not so correct, since some of them are obtained by expression, as the whole of the first class may be, and commonly are.
All the known fatty substances found in organic bodies, without reference to their vegetable or animal origin, are, according to their consistence, arranged under the chemical heads of oils, butters, and tallows. They all possess the same ultimate constituents, carbon, hydrogen, and generally oxygen, and in nearly the same proportions.
The fat oils are widely distributed through the organs of vegetable and animal nature. They are found in the seeds of many plants, associated with mucilage, especially in those of the bicotyledinous class, occasionally in the fleshy pulp surrounding some seeds, as the olive; also in the kernels of many fruits, as of the nut and almond tree, and finally in the roots, barks, and other parts of plants. In animal bodies, the oily matter occurs enclosed in thin membranous cells, between the skin and the flesh, between the muscular fibres, within the abdominal cavity in the omentum, upon the intestines, and round the kidneys, and in a bony receptacle of the skull of the spermaceti whale; sometimes in special organs, as of the beaver; in the gall-bladder, &c., or mixed in a liquid state with other animal matters, as in the milk.
Braconnot, but particularly Raspail, have shown that animal fats consist of small microscopic, partly polygonal, and partly reniform particles, associated by means of their containing sacs. These may be separated from each other by tearing the recent fat asunder, rinsing it with water, and passing it through a sieve. The membranes being thus retained, the granular particles are observed to float in the water, and afterwards to separate, like the globules of starch, in a white pulverulent semi-crystalline form. The particles consist of a strong membranous skin, enclosing _stearine and elaine_, or solid and liquid fat, which may be extracted by trituration and pressure. These are lighter than water, but sink readily in spirit of wine. When boiled in strong alcohol, the oily principle dissolves, but the fatty membrane remains. These granules have different sizes and shapes in different animals; in the calf, the ox, the sheep, they are polygonal, and from 1/70 to 1/450 of an inch in diameter; in the hog they are kidney-shaped, and from 1/70 to 1/140 of an inch; in man, they are polygonal, and from 1/70 to 1/900 of an inch; in insects they are usually spherical, and not more than 1/600 of an inch.
The following is a list of the Plants which yield the ordinary Unctuous Oils of commerce:
+---+--------------------------------+---------------------+--------+ |No.| Plants. | Oils. |Specific| | | | |gravity.| +---+--------------------------------+---------------------+--------+ | 1.|Linum usitatissum et perenne D.|Linseed oil | 0·9347 | | 2.|Coryleus avellana } D.|Nut oil | 0·9260 | | 3.|Juglans regia } | | | | 4.|Papaver somniferum D.|Poppy oil | 0·9243 | | 5.|Cannabis sativa D.|Hemp oil | 0·9276 | | 6.|Sesamum orientale G.|Oil of sesamum | | | 7.|Olea Europea G.|Olive oil | 0·9176 | | 8.|Amygdalus communis G.|Almond oil | 0·9180 | | 9.|Guilandina mohringa G.|Oil of behen or ben | | |10.|Cucurbita pepo, and melapepo D.|Cucumber oil | 0·9231 | |11.|Fagus silvatica G.|Beech oil | 0·9225 | |12.|Sinapis nigra et arvensis G.|Oil of mustard | 0·9160 | |13.|Helianthus annuus et perennis D.|Oil of sunflower | 0·9262 | |14.|Brassica napus et campestris G.|Rape seed oil | 0·9136 | |15.|Ricinus communis D.|Castor oil | 0·9611 | |16.|Nicotiana tabacum et rustica D.|Tobacco seed oil | 0·9232 | |17.|Prunus domestica G.|Plum kernel oil | 0·9127 | |18.|Vitis vinifera D.|Grape seed oil | 0·9202 | |19.|Theobroma cacao G.|Butter of cacao | 0·892 | |20.|Cocos nucifera G.|Cocoa nut oil | | |21.|Cocus butyracea vel avoira | | | | |elais G.|Palm oil | 0·968 | |22.|Laurus nobilis G.|Laurel oil | | |23.|Arachis hypogæa G.|Ground-nut oil | | |24.|Vateria indica G.|Piney tallow | 0·926 | |25.|Hesperis matronalis D.|Oil of Julienne | 0·9281 | |26.|Myagrum sativa D.|Oil of camelina | 0·9252 | |27.|Reseda luteola D.|Oil of weld-seed | 0·9358 | |28.|Lepidium sativum D.|Oil of garden cresses| 0·9240 | |29.|Atropa belladonna D.|Oil of deadly | | | | |nightshade | 0·9250 | |30.|Gossypium Barbadense D.|Cotton seed oil | | |31.|Brassica campestris oleifera G.|Colza oil | 0·9136 | |32.|Brassica præcox G.|Summer rapeseed oil | 0·9139 | |33.|Raphanus sativus oleifer G.|Oil of radish seed | 0·9187 | |34.|Prunus cerasus G.|Cherry-stone oil | 0·9239 | |35.|Pyrus malus G.|Apple seed oil | | |36.|Euonymus Europæus G.|Spindle tree oil | 0·9380 | |37.|Cornus sanguinea G.|Cornil berry tree oil| | |38.|Cyperus esculenta G.|Oil of the roots of | | | | |cyper grass | 0·9180 | |39.|Hyosciamus niger G.|Henbane seed oil | 0·9130 | |40.|Æsculus hippocastanum G.|Horse chesnut oil | 0·927 | |41.|Pinus abies D.|Pinetop oil | 028 5 | +---+--------------------------------+---------------------+--------+
The fat oils are contained in that part of the seed which gives birth to the cotyledons; they are not found in the plumula and radicle. Of all the families of plants, the cruciform is the richest in oleiferous seeds; and next to that, are the drupaceæ, amentaceæ, and solaneæ. The seeds of the gramineæ and leguminosæ contain rarely more than a trace of fat oil. One root alone, that of the _cyperus esculenta_, contains a fat oil. The quantity of oil furnished by seeds varies not only with the species, but in the same seed, with culture and climate. Nuts contain about half their weight of oil; the seeds of the _brassica oleracea and campestris_, one third; the variety called colza in France, two fifths; hempseed, one fourth; and linseed from one fourth to one fifth. Unverdorben states that a last, or ten quarters, of linseed, yields 40 ahms = 120 gallons English of oil; which is about 1 cwt. of oil per quarter.
The fat oils, when first expressed without much heat, taste merely unctuous on the tongue, and exhale the odour of their respective plants. They appear quite neutral by litmus paper. Their fluidity is very various, some being solid at ordinary temperatures, and others remaining fluid at the freezing point of water. Linseed oil indeed does not congeal till cooled from 4° to 18° below 0° F. The same kind of seed usually affords oils of different degrees of fusibility; so that in the progress of refrigeration one portion concretes before another. Chevreul, who was the first to observe this fact, considers all the oils to be composed of two species, one of which resembles _suet_, and was thence styled by him _stearine_; and another which is liquid at ordinary temperatures, and was called _elaine_, or _oleine_. By refrigeration and pressure between the folds of blotting paper, or in linen bags, the fluid part is separated, and the solid remains. By heating the paper in water, the liquid oil may be obtained separate. When alcohol is boiled with the natural oil, the greater part of the stearine remains undissolved.
Oleine may also be procured by digesting the oil with a quantity of caustic soda equal to one half of what is requisite to saponify the whole; the stearine is first transformed into soap, then a portion of the oleine undergoes the same change, but a great part of it remains in a pure state. This process succeeds only with recently expressed or very fresh oils. The properties of these two principles of the fat oils vary with the nature of the respective oils, so that the sole difference does not consist, as many suppose, in the different proportions of these two bodies, but also in peculiarities of the several stearines and oleines, which, as extracted from different seeds, solidify at very different temperatures.
In close vessels, oils may be preserved fresh for a very long time, but with contact of air they undergo progressive changes. Certain oils thicken and eventually dry into a transparent, yellowish, flexible substance; which forms a skin upon the surface of the oil, and retards its further alteration. Such oils are said to be _drying_ or _siccative_, and are used on this account in the preparation of varnishes and painters’ colours. Other oils do not grow dry, though they turn thick, become less combustible, and assume an offensive smell. They are then called _rancid_. In this state, they exhibit an acid reaction, and irritate the fauces when swallowed, in consequence of the presence of a peculiar acid, which may be removed in a great measure by boiling the oil along with water and a little common magnesia for a quarter of an hour, or till it has lost the property of reddening litmus. While oils undergo the above changes, they absorb a quantity of oxygen equal to several times their volume. Saussure found that a layer of nut oil, one-quarter of an inch thick, enclosed along with oxygen gas over the surface of quicksilver in the shade, absorbed only three times its bulk of that gas in the course of eight months; but when exposed to the sun in August, it absorbed 60 volumes additional in the course of ten days. This absorption of oxygen diminished progressively, and stopped altogether at the end of three months, when it had amounted to 145 times the bulk of the oil. No water was generated, but 21·9 volumes of carbonic acid were disengaged, while the oil was transformed in an anomalous manner into a gelatinous mass, which did not stain paper. To a like absorption we may ascribe the elevation of temperature which happens when wool or hemp, besmeared with olive or rapeseed oil, is left in a heap; circumstances under which it has frequently taken fire, and caused the destruction of both cloth-mills and dock-yards.
In illustration of these accidents, if paper, linen, tow, wool, cotton, mats, straw, wood shavings, moss, or soot, be imbued slightly with linseed or hempseed oil, and placed in contact with the sun and air, especially when wrapped or piled in a heap, they very soon become spontaneously hot, emit smoke, and finally burst into flames. If linseed oil and ground manganese be triturated together, the soft lump so formed will speedily become firm, and ere long take fire.
The fat oils are completely insoluble in water. When agitated with it, the mixture becomes turbid, but if it be allowed to settle the oil collects by itself upon the surface. This method of washing is often employed to purify oils. Oils are little soluble in alcohol, except at high temperatures. Castor oil is the only one which dissolves in cold alcohol. Ether, however, is an excellent solvent of oils, and is therefore employed to extract them from other bodies in analysis; after which it is withdrawn by distillation.
Fat oils may be exposed to a considerably high temperature, without undergoing much alteration; but when they are raised to nearly their boiling point, they begin to be decomposed. The vapours that then rise are not the oil itself, but certain products generated in it by the heat. These changes begin somewhere under 600° of Fahr., and require for their continuance temperatures always increasing. The products consist at first in aqueous vapour, then a very inflammable volatile oil, which causes boiling oil to take fire spontaneously; and next carburetted hydrogen gas, with carbonic acid gas. In a lamp, a small portion of oil is raised in the wick by capillarity, which being heated, boils and burns. See ROSIN-GAS.
Several fat oils, mixed with one or two per cent. of sulphuric acid, assume instantly a dark green or brown hue, and, when allowed to stand quietly, deposit a colouring matter after some time. It consists in a chemical combination of the sulphuric acid, with a body thus separated from the oil, which becomes in consequence more limpid, and burns with a brighter flame, especially after it is washed with steam, and clarified by repose or filtration. Any remaining moisture may be expelled by the heat of a water bath.
The oils combine with the salifiable bases, and give birth to the substance called _glycerine_ (the sweet principle), and to the margaric, oleic, and stearic acids. The general product of their combination with potash or soda, is SOAP, which see. Caustic ammonia changes the oils very difficultly and slowly into a soap; but it readily unites with them into a milky emulsion called volatile liniment, used as a rubefacient in medicine. Upon mixing water with this liquor, the oil separates in an unchanged state. By longer contact, ammonia acts upon oils like the other alkalis. Sea salt dissolves in small quantity in the oils, and so does verdigris. The latter solution is green. Oils dissolve also several of the vegetable alkalis, as morphia, cinchonia, quinia, strychia, and delphia.
Olive oil consists of 77·2 carbon, 13·4 hydrogen, and 9·4 oxygen, in 100 parts. Spermaceti oil, by my analysis, of 78·9 carbon, 10·97 hydrogen, and 10·13 oxygen.
Castor oil do. 74·0 10·3 15·7 azote, Stearine of olive oil 82·17 11·23 6·30 0·30 _Saussure_. Oleine of do. 76·03 11·54 12·07 0·35 do. Linseed oil 76·01 11·35 12·64 do. Nut oil 79·77 10·57 9·12 0·54 do. Oil of almonds 77·40 11·48 10·83 0·29
De Saussure concludes that the less fusible fats contain more carbon and less oxygen, and that oils are more soluble in alcohol, the more oxygen they contain.
I shall now take a short view of the peculiarities of the principal expressed oils.
_Oil of almonds_, according to Gusseron, contains no stearine; at least he could obtain none by cooling it and squeezing it successively till it all congealed. Braconnot had, on the contrary, said, that it contains 24 per cent. of stearine. I believe that Gusseron is right, and that Braconnot had made fallacious experiments on an impure oil.
_Oil of colza_, is obtained from the seeds of _brassica campestris_, to the amount of 39 per cent. of their weight. It forms an excellent lamp oil, and is much employed in France.
The _corylus avellana_ furnishes in oil 60 per cent. of the weight of the nuts.
_Hempseed oil_, resembles the preceding, but has a disagreeable smell, and a mawkish taste. It is used extensively for making both soft soap and varnishes.
_Linseed oil_, is obtained in greatest purity by cold pressure; but by a steam heat of about 200° F. a very good oil may be procured in larger quantity. The proportion of oil usually stated by authors is 22 per cent. of the weight of the seed; but Mr. Blundell informs me, that, by his plan of hydraulic pressure, he obtains from 26 to 27. In the Encyclopædia Metropolitana, under _Oil Press_, a quarter of seed (whose average weight is 400 lbs.) is said to yield 20 gallons of oil. Now as the gallon of linseed oil weighs 9·3 lbs., the total product will be 186 lbs., which amounts to more than 45 per cent.--an extravagant statement, about double the ordinary product in oil mills. Even supposing the gallons not to be imperial, but old English, we should have upwards of 38 per cent. of oil by weight, which is still an impossible quantity. Such are the errors introduced into respectable books, by adopting without practical knowledge, the puffing statements of a patentee. It dissolves in 5 parts of boiling alcohol, in 40 parts of cold alcohol, and in 1·6 parts of ether. When kept long cool in a cask partly open, it deposits masses of white stearine along with a brownish powder. That stearine is very difficult of saponification.
_Mustard-seed oil._ The white or yellow seed affords 36 per cent. of oil, and the black seed 18 per cent. The oil concretes when cooled a little below 32° F.
_Nut oil_, is at first greenish coloured, but becomes pale yellow by time. It congeals at the same low temperature as linseed oil, into a white mass, and has a more drying quality than it.
_Oil of olives_, is sometimes of a greenish and at others of a pale yellow colour. A few degrees above 32° F. it begins to deposit some white granules of stearine, especially if the oil have been originally expressed with heat. At 22° it deposits 28 per cent. of its weight in stearine, which is fusible again at 68°, and affords 72 per cent. of oleine. According to Kerwych, oleine of singular beauty may be obtained by mixing 2 parts of olive oil with 1 part of caustic soda lye, and macerating the mixture for 24 hours with frequent agitation. Weak alcohol must then be poured into it, to dissolve the stearine soap, whereby the oleine, which remains meanwhile unsaponified, is separated, and floats on the surface of the liquid. This being drawn off, a fresh quantity of spirits is to be poured in, till the separation of all the oleine be completed. It has a slightly yellowish tint, which may be removed by means of a little animal charcoal mixed with it in a warm place for 24 hours. By subsequent nitration, the oleine is obtained limpid and colourless, of such quality that it does not thicken with the greatest cold, nor does it affect either iron or copper instruments immersed in it.
There are three kinds of olive oil in the market. The best, called virgin salad oil, is obtained by a gentle pressure in the cold; the more common sort is procured by stronger pressure, aided with the heat of boiling water; and thirdly, an inferior kind, by boiling the olive residuum or _marc_, with water, whereby a good deal of mucilaginous oil rises and floats on the surface. The latter serves chiefly for making soaps. A still worse oil is got by allowing the mass of bruised olives to ferment before subjecting it to pressure.
Oil of olives is refined for the watchmakers by the following simple process. Into a bottle or phial containing it, a slip of sheet lead is immersed, and the bottle is placed at a window, where it may receive the rays of the sun. The oil by degrees gets covered with a curdy mass, which after some time settles to the bottom, while itself becomes limpid and colourless. As soon as the lead ceases to separate any more of that white substance, the oil is decanted off into another phial for use.
_Palm oil_ melts at 117·5° F., and is said to consist of 31 parts of stearine and 69 of oleine in 100. It becomes readily rancid by exposure to air, and is whitened at the same time.
The oil extracted from the plucked tops of the _pinus abies_, in the Black Forest in Germany, is limpid, of a golden yellow colour, and resembles in smell and taste the oil of turpentine. It answers well for the preparation of varnishes.
The _oil of plum-stones_, is made chiefly in Wurtemberg, and is found to answer very well for lamps.
_Poppy-seed oil_, has none of the narcotic properties of the poppy juice. It is soluble in ether in every proportion.
_Rape-seed oil_, has a yellow colour, and a peculiar smell. At 25° F. it becomes a yellow mass, consisting of 46 parts of stearine, which fuses at 50°, and 54 of oleine, in which the smell resides.
The _oils of belladonna seeds_, and _tobacco seeds_, are perfectly bland. The former is much used for lamps in Swabia and Wurtemberg. The oil-cakes of both are poisonous.
_Oil of wine-stones_, is extracted to the amount of 10 or 11 per cent. from the seeds of the grape. Its colour is at first pale yellow, but it darkens with age. It is used as an article of diet.
FAT OIL MANUFACTURE.
It is the practice of almost all the proprietors in the neighbourhood of Aix, in Provence, to preserve the olives for 15 days in barns or cellars, till they have undergone a species of fermentation, in order to facilitate the extraction of their oil. If this practice were really prejudicial to the product, as some theorists have said, would not the high reputation and price of the oil of Aix have long ago suffered, and have induced them to change their system of working? In fact all depends upon the degree of fermentation excited. They must not be allowed to mould in damp places, to lie in heaps, to soften so as to stick to each other, and discharge a reddish liquor, or to become so hot as to raise a thermometer plunged into the mass up to 96° F. In such a case they would afford an acrid nauseous oil, fit only for the woollen or soap manufactories. A slight fermentative action, however, is useful, towards separating the oil from the mucilage. The olives are then crushed under the stones of an edge-mill, and next put into a screw-press, being enclosed in bullrush-mat bags (_cabas_), laid over each other to the number of eighteen. The oil is run off from the channels of the ground-sill, into casks, or into stone cisterns called _pizes_, two-thirds filled with water. The pressure applied to the _cabas_ should be slowly graduated.
What comes over first, without heat, is the virgin oil already mentioned. The _cabas_ being now removed from the press, their contents are shovelled out, mixed with some boiling water, again put in the bags, and pressed anew. The hot water helps to carry off the oil, which is received in other casks or _pizes_. The oil ere long accumulates at the surface, and is skimmed off with large flat ladles; a process which is called _lever l’huile_. When used fresh, this is a very good article, and quite fit for table use, but is apt to get rancid when kept. The subjacent water retains a good deal of oil, by the intervention of the mucilage; but by long repose in a large general cistern, called _l’enfer_, it parts with it, and is then drawn off from the bottom by a plug-hole. The oil which remains after the water is run off, is of an inferior quality, and can be used only for factory purposes.
The marc being crushed in a mill, boiled with water, and expressed, yields a still coarser article.
All the oil must be _fined_ by keeping in clean tuns, in an apartment, heated to the 60th degree Fahr. at least, for twenty days; after which it is run off into strong casks, which are cooled in a cellar, and then sent into the market.
_Oil of almonds_, is manufactured by agitating the kernels in bags, so as to separate their brown skins, grinding them in a mill, then enclosing them in bags, and squeezing them strongly between a series of cast iron plates, in a hydraulic press; without heat at first, and then between heated plates. The first oil is the purest, and least apt to become rancid. It should be refined by filtering through porous paper. Next to olive oil, this species is the most easy to saponify. Bitter almonds being cheaper than the sweet, are used in preference for obtaining this oil, and they afford an article equally bland, wholesome, and inodorous. But a strongly scented oil may be procured, according to M. Planché, by macerating the almonds in hot water, so as to blanch them, then drying them in a stove, and afterwards subjecting them to pressure. The volatile oil of almonds is obtained by distilling the marc or bitter almond cake, along with water. See PRESS, HYDRAULIC, and STEARINE.
Linseed, rapeseed, poppyseed, and other oleiferous seeds were formerly treated for the extraction of their oil, by pounding in hard wooden mortars with pestles shod with iron, set in motion by cams driven by a shaft turned with horse or water power, then the triturated seed was put into woollen bags which were wrapped up in hair-cloths, and squeezed between upright wedges in press-boxes by the impulsion of vertical rams driven also by a cam mechanism. In the best mills upon the old construction, the cakes obtained by this first wedge pressure, were thrown upon the bed of an edge-mill, ground anew, and subjected to a second pressure, aided by heat now, as in the first case. These mortars and press-boxes constitute what are called Dutch mills. They are still in very general use both in this country and on the Continent; and are by many persons supposed to be preferable to the hydraulic presses.
The roller-mill, for merely bruising the linseed, &c., previous to grinding it under edge-stones, and to heating and crushing it in a Dutch or a hydraulic oil-mill, is represented in _figs._ 770. and 771. The iron shaft _a_, has a winch at each end, with a heavy fly-wheel upon the one of them, when the machine is to be worked by hand. Upon the opposite end is a pulley, with an endless cord which passes round a pulley on the end of the fluted roller _b_, and thereby drives it. This fluted roller _b_, lies across the hopper _c_, and by its agitation causes the seeds to descend equably through the hopper, between the crushing rollers _d_, _e_. Upon the shaft _a_, there is also a pinion which works into two toothed wheels on the shafts of the crushing cylinders _d_ and _e_, thus communicating to these cylinders motion in opposite directions. _f_, _g_ are two scraper-blades, which by means of the two weights _h_, _h_, hanging upon levers, are pressed against the surfaces of the cylinders, and remove any seed-cake from them. The bruised seeds fall through the slit _i_ of the case, and are received into a chest which stands upon the board _k_.
Machines of this kind are now usually driven by power. Hydraulic presses have been of late years introduced into many seed-oil mills in this country; but it is still a matter of dispute whether they, or the old Dutch oil-mill, with bags of seed compressed between wedges, driven by cam-stamps, be the preferable; that is, afford the largest product of oil with the same expenditure of capital and power. For figures of hydraulic presses, see PRESS, and STEARINE.
This bruising of the seed is merely a preparation for its proper grinding under a pair of heavy edge-stones, of granite, from 5 to 7 feet in diameter; because unbruised seed is apt to slide away before the vertical rolling wheel, and thus escape trituration. The edge-mill, for grinding seeds, is quite analogous to the gunpowder-mill represented in _fig._ 531., page 630. Some hoop the stones with an iron rim, but others prefer, and I think justly, the rough surface of granite, and dress it from time to time with hammers, as it becomes irregular. These stones make from 30 to 36 revolutions upon their horizontal bed of masonry or iron in a minute. The centre of the bed, where it is perforated for the passage of the strong vertical shaft which turns the stones, is enclosed by a circular box of cast iron, firmly bolted to the bed-stone, and furnished with a cover. This box serves to prevent any seeds or powder getting into the step or socket, and obstructing the movement. The circumference of the mill-bed is formed of an upright rim of oak-plank, bound with iron. There is a rectangular notch left in the edge of the bed, and corresponding part of the rim, which is usually closed with a slide-plate, and is opened only at the end of the operation, to let the pasty seed-cake be turned out by the oblique arm of the bottom scraper. The two parallel stones, which are set near each other, and travel round their circular path upon the bed, grind the seeds not merely by their weight, of three tons each, but also by a rubbing motion, or attrition; because their periphery being not conical, but cylindrical, by its rolling upon a plane surface, must at every instant turn round with friction upon their resting points. Strong cast-iron boxes are bolted upon the centres of the stones, which by means of screw clamps seize firmly the horizontal iron shafts that traverse and drive them, by passing into a slit-groove in the vertical turning shaft. This groove is lined with strong plates of steel, which wear rapidly by the friction, and need to be frequently renewed.
The seeds which have been burst between the rolls, or in the mortars of the Dutch mills, are to be spread as equably as possible by a shovel upon the circular path of the edge-stones, and in about half an hour the charge will be sufficiently ground into a paste. This should be put directly into the press, when fine cold-drawn oil is wanted. But in general the paste is heated before being subjected to the pressure. The pressed cake is again thrown under the edge-stones, and, after being ground the second time, should be exposed to a heat of 212° Fahr., in a proper pan, called a steam-kettle, before being subjected to the second and final pressure in the woollen bags and hair-cloths.
_Fig._ 772. is a vertical section of the steam-kettle of Hallette, and _fig._ 773. is a view of the seed-stirrer. _a_, is the wall of masonry, upon which, and the iron pillars _b_, the pan is supported. It is enclosed in a jacket, for admitting steam into the intermediate space _d_, _d_, _d_, at its sides and bottom. _c_, is the middle of the pan in which the shaft of the stirrer is planted upright, resting by its lower end in the step _e_; _f_, is an opening, by which the contents of the pan may be emptied; _g_, is an orifice into which the mouth of the hair or worsted bag is inserted, in order to receive the heated seed, when it is turned out by the rotation of the stirrer and the withdrawal of the plug _f_ from the discharge aperture; _h_, is the steam induction pipe; and _t_, the eduction pipe, which serves also to run off the condensed water.
The hydraulic oil-press is generally double; that is, it has two vertical rams placed parallel to each other, so that while one side is under pressure, the other side is being discharged. The bags of heated seed-paste or meal are put into cast-iron cases, which are piled over each other to the number of 6 or 8, upon the press sill, and subjected to a force of 300 or 400 tons, by pumps worked with a steam engine. The first pump has usually 2 or 2-1/2 inches diameter for a ram of 10 inches, and the second pump one inch. Each side of the press, in a well-going establishment, should work 38 pounds of seed-flour every 5 minutes. Such a press will do 70 quarters of linseed in the days’ work of one week, with the labour of one man at 20_s._ and three boys at 5_s._ each; and will require a 12-horse power to work it well, along with the rolls and the edge-stones.
I am indebted to my excellent friend Mr. E. Woolsey, for the following most valuable notes, taken by him at sundry mills for pressing oil; and remarks upon the subject of seed-crushing in general.
“The chief point of difference depends upon the quality of seed employed. Heavy seed will yield most oil, and seed ripened under a hot sun, and where the flax is not gathered too green, is the best. The weight of linseed varies from 48 to 52 lbs. per imperial bushel; probably a very fair average is 49 lbs., or 392 lbs. per imperial quarter. I inspected one of the seed-crusher’s books, and the average of 15 trials of a quarter each of different seeds in the season averaged 14-1/2 galls. of 7-1/2 lbs. each; say, 109 lbs. of oil per quarter. This crusher, who uses only the hydraulic press, and one pressing, informed me that
Archangel seed will yield from 15 to 16 galls. (of 7-1/2 lbs. each) Best Odessa 18 and even 19 galls. Good crushing-seed 15-1/2 do. Low seed, such as weighs 48 lbs. per bushel 13-1/2 do.
“The average of the seed he has worked, which he represents to be of an inferior quality, for the sake of its cheapness, yields 14-1/2 galls. per quarter. I had some American seed which weighed 52-1/4 lbs. per imperial bushel, ground and pressed under my own observation, and it gave me 111 lbs. oil; that is to say, 418 lbs. of seed gave 111 lbs. oil = 26-56/100 per cent. A friend of mine, who is a London crusher, told me the oil varied according to the seed from 14 to 17 galls.; and when you consider the relative value of seeds, and remember that _oil_ and _cake_ from any kind of seed is of the _same value_, it will be apparent that the yield is very different; for example,
25th July, 1836, {E. India linseed worth 52_s._ per quarter. prices of seed. {Petersburg linseed 48 to 52 do. {Odessa 52 -- --
The difference of 4_s._ must be paid for in the quantity of oil which at 38_s._ 6_d._ per cwt. (the then price) requires about 11-1/2 lbs. more oil expressed to pay for the difference in the market value of the seed. Another London crusher informed me that East India linseed will produce 17 gallons, and he seemed to think that that was the extreme quantity that could be expressed from _any seed_. The average of last year’s Russian seed would be about 14 galls.; Sicilian seed 16 galls.
+------+---------------+------------+---------+-------------+ |Place.|Engine Power. |Hydraulic |Stampers.|Rollers. | | | |Presses. | | | +------+---------------+------------+---------+-------------+ |France|10 horse power |1 hydraulic,|5 light |1 pair rolls.| | | |200 tons. |stampers.| | |London|20 horse power |1 hydraulic,|13 light |1 pair rolls.| | | |800 tons. |stampers.| | |London|12 horse power,|none |9 light |2 pair rolls,| | |but the engine | |stampers.|used also for| | |is used also | | |other pur- | | |for other work.| | |poses. | |Hull |18 horse |none |3 very |1 pair rolls.| | |engine, old | |heavy | | | |construction. | |stampers.| | |Ditto |22 horse engine|none |6 very |2 pair rolls.| | | | |heavy | | | | | |stampers.| | +------+---------------+------------+---------+-------------+
+------+------------+---------------+-------------+------------+ |Place.|Edge-stones.|Kettles. |Work done,-- |Number of | | | | |reduced to an|pressings. | | | | |hour. | | +------+------------+---------------+-------------+------------+ |France|1 pr. edge- |5 table kettles|1 English |2 pressings.| | |stones. |small size |quarter per | | | | |heated by |working hour.| | | | |steam. | | | |London|2 pr. edge- |8 table kettles|2 English |2 ditto | | |stones. |small size |quarters per | | | | |heated by fire.|working hour.| | |London|2 pr. edge- |4 table kettles|7/8 English |2 ditto | | |stones, used|small size |quarter per | | | |also for |heated by fire.|working hour.| | | |other pur- | | | | | |poses. | | | | |Hull |1 pr. edge- |3 double case |1-1/4 English|1 ditto | | |stones. |large size |quarter per | | | | |steam kettles. |working hour.| | |Ditto |2 pr. edge- |6 double case |Not known. |1 ditto | | |stones. |large size | | | | | |steam kettles. | | | +------+------------+---------------+-------------+------------+
“_Rape-seed._--I have not turned my attention to quantity of oil extracted from this seed; but a French crusher (M. Geremboret), on whom I think one may place considerable dependence, told me, that
3-1/2 lbs. of best Cambray rape-seed yielded 1 lb. oil. 3-3/4 -- common rape-seed 1 lb. oil. 4-1/4 -- -- poppy-seed 1 lb. oil.
“Rape-seed weighs from 52 to 56 lbs. per imperial bushel.”
The following are the heads of a reference of machinery for a seed oil-mill:--
1. Two pairs of cast-iron rollers, 19 inches long, and 10 inches in diameter, fixed in a cast-iron frame, with brasses, wheels, shafts, bolts, scrapers, hoppers, shoes, &c.
2. Two pairs of edge-stones, 7 feet diameter each, with two bottom stones, 6 feet diameter each, cast-iron upright shafts, sweepers, wheels, shafts, chairs, brasses, bolts, and scrapers, with driving spur-wheels, &c.
3. Five steam kettles, with wheels, shafts, and brasses, bolts, breeches, and steam pipes, an upright cast-iron shaft, with chairs and brasses at each end; and a large bevel wheel upon the bottom end of upright shaft, and another, smaller, upon fly-wheel shaft, for the first motions.
4. Five stamper presses, with press plates of cast iron, cast-iron stamper shaft with 10 arms and 10 rollers, with bosses, brasses, bolts, driving bevel-wheels.
A well made oil-mill, consisting of the above specified parts, will manufacture 200 quarters of seed per week.
I have been assured by practical engineers, conversant in oil-mills, that a double hydraulic press, with 2 ten-inch rams, will do the work of no more than two of the stamper presses; that is to say, it will work 22 quarters in 24 hours; while three stamper presses will work 33 quarters in the same time, and produce one half more oil.
_Castor oil, quantity of_,
+-------+---------+------------+---------+ | | |Retained for| | | |Imported.|consumption.|Exported.| +-------+---------+------------+---------+ |_Year._| _Cwts._ | _Cwts._ | _Cwts._ | | 1835. |1,109,307| 670,205 | 61,296 | | 1836. | 981,585| 809,559 | 68,515 | +-------+---------+------------+---------+
Duty, from British possessions, 2_s._ 6_d._ per cwt.; from foreign, 1_s._ per lb.
_Cocoa-nut oil, quantity of,_
+-------+---------+------------+---------+ | | |Retained for| | | |Imported.|consumption.|Exported.| +-------+---------+------------+---------+ |_Year._| _Cwts._ | _Cwts._ | _Cwts._ | | 1835. | 19,838 | 14,015 | 2,238 | | 1836. | 26,058 | 26,062 | 3,158 | | 1837. | 41,218 | 28,836 | | +-------+---------+------------+---------+
_Olive oil, quantity of,_
+-------+---------+------------+---------+ | | |Retained for| | | |Imported.|consumption.|Exported.| +-------+---------+------------+---------+ |_Year._|_Galls._ | _Galls._ | _Galls._| | 1835. | 606,166| 554,196 | 283,734 | | 1836. |2,682,016| 1,844,622 | 150,561 | | 1837. |1,720,397| 1,499,122 | | +-------+---------+------------+---------+
Duties on olive oil, not of Naples and Sicily, 4_d._; of Naples and Sicily, 8_d._; and, if in ships of these countries, 10_d._ per gallon.
_Train oil, spermaceti, and blubber, quantity of,_
+-------+---------+------------+---------+ | | |Retained for| | | |Imported.|consumption.|Exported.| +-------+---------+------------+---------+ |_Year._| _Tuns._ | _Tuns._ | _Tuns._ | | 1835. | 24,197 | 16,114 | 8,035 | | 1836. | 19,489 | 18,722 | 1,365 | | 1837. | 21,823 | 21,286 | | +-------+---------+------------+---------+
Duties on oil taken by British ships, 1_s._; by foreign fishers, _£_26 18_s._ per tun.
OILS, VOLATILE OR ESSENTIAL; Manufacture of. The volatile oils occur in every part of odoriferous plants, whose aroma they diffuse by their exhalation; but in different organs of different species. Certain plants, such as thyme and the scented _labiatæ_, in general contain volatile oil in all their parts; but others contain it only in the blossoms, the seeds, the leaves, the root, or the bark. It sometimes happens that different parts of the same plant contain different oils; the orange, for example, furnishes three different oils, one of which resides in the flowers, another in the leaves, and a third in the skin or epidermis of the fruit. The quantity of oil varies not only with the species, but also in the same plant, with the soil, and especially the climate; thus in hot countries it is generated most profusely. In several plants, the volatile oil is contained in peculiar orders of vessels, which confine it so closely that it does not escape in the drying, nor is dissipated by keeping the plants for many years. In other species, and particularly in flowers, it is formed continually upon their surface, and flies off at the moment of its formation.
Volatile oils are usually obtained by distillation. For this purpose the plant is introduced into a still, water is poured upon it, and heat being applied, the oil is volatilized by the aid of the watery vapour, at the temperature of 212°, though when alone it would probably not distil over unless the heat were 100° more. This curious fact was first explained in my _New Researches upon Heat_, published in the Philosophical Transactions for 1818. Most of the essential oils employed in medicine and perfumery are extracted by distillation from dried plants; only a few, such as those of the rose and orange flower, are obtained, from fresh or succulent salted plants. When the mingled vapours of the oil and water are condensed into the liquid state, by the refrigerator of the still, the oil separates, and either floats on the surface or sinks to the bottom of the water. Some oils of a less volatile nature require a higher heat than 212° to raise them in vapour, and must be dislodged by adding common salt to the water, whereby the heat being augmented by 15°, they readily come over. If in such distillations too much water be added, no oil will be obtained, because it is partially soluble in water; and thus merely an aromatic water is produced. If on the other hand too little water be used, the plant may happen to adhere to the bottom of the still, get partially charred, and thus impart an empyreumatic odour to the product. But as the quality of water distilled depends less upon the quantity employed, than upon that of the surface exposed to the heat, it is obvious that by giving a suitable form to the still, we may get rid of every inconvenience. Hence the narrower and taller the alembic is, within certain limits, the greater will be the proportion of oil relative to that of the aromatic water, from like proportions of aqueous and vegetable matter employed. Some place the plants in baskets, and suspend these immediately over the bottom of the still under the water, or above its surface in the steam. But the best mode in my opinion is to stuff an upright cylinder full of the plants, and to drive down through them, steam of any desired force; its tension and temperature being further regulated by the size of the outlet orifice leading to the condenser. The cylinder should be made of strong copper tinned inside, and encased in the worst conducting species of wood, such as soft deal or sycamore.
The distillation is to be continued as long as the water comes over of a milky appearance. Certain plants yield so little oil by the ordinary processes, notwithstanding every care, that nothing but a distilled water is obtained. In this case, the same water must be poured upon a fresh quantity of the plants in the still; which being drawn over, is again to be poured upon fresh plants; and thus repeatedly, till a certain dose of oil be separated. This being taken off, the saturated water is reserved for a like distillation.
The refrigeratory vessel is usually a worm or serpentine plunged in a tub of water, whose temperature should be generally cold; but for distilling the oils of anise-seed, fennel, &c., which become concrete at low temperatures, the water should not be cooler than 45° F.
The liquid product is commonly made to run at the worm end, into a vessel called an Italian or Florentine receiver, which is a conical matrass, standing on its base, with a pipe rising out of the side close to the bottom, and recurved a little above the middle of the flask like the spout of a coffee-pot. The water and the oil collected in this vessel soon separate from each other, according to their respective specific gravities; the one floating above the other. If the water be the denser, it occupies the under portion of the vessel, and continually overflows by the spout in communication with the bottom, while the lighter oil is left. When the oil is the heavier of the two, the receiver should be a large inverted cone, with a stopcock at its apex to run off the oil from the water when the separation has been completed by repose. A funnel, having a glass stopcock attached to its narrow stem, is the most convenient apparatus for freeing the oil finally from any adhering particles of water. A cotton wick dipped in the oil may also serve the same purpose by its capillary action. The less the oil is transvased the better, as a portion of it is lost at every transfer. It may occasionally be useful to cool the distilled water by surrounding it with ice, because it thus parts with more of the oil with which it is impregnated.
There are a few essential oils which may be obtained by expression, from the substances which contain them; such as the oils of lemons and bergamot, found in the pellicle of the ripe fruits of the _citrus aurantium_ and _medica_; or the orange and the citron. The oil comes out in this case with the juice of the peel, and collects upon its surface.
For collecting the oils of odoriferous flowers which have no peculiar organs for imprisoning them, and therefore speedily let them exhale, such as violets, jasmine, tuberose, and hyacinth, another process must be resorted to. Alternate layers are formed of the fresh flowers, and thin cotton fleece or woollen cloth-wadding, previously soaked in a pure and inodorous fat oil. Whenever the flowers have given out all their volatile oil to the fixed oil upon the fibrous matter, they are replaced by fresh flowers in succession, till the fat oil has become saturated with the odorous particles. The cotton or wool wadding being next submitted to distillation along with water, gives up the volatile oil. Perfumers alone use these oils; they employ them either mixed as above, or dissolve them out by means of alcohol. In order to extract the oils of certain flowers, as for instance of white lilies, infusion in a fat oil is sufficient.
Essential oils differ much from each other in their physical properties. Most of them are yellow, others are colourless, red, or brown; some again are green, and a few are blue. They have a powerful smell, more or less agreeable, which immediately after their distillation is occasionally a little rank, but becomes less so by keeping. The odour is seldom as pleasant as that of the recent plant. Their taste is acrid, irritating, and heating, or merely aromatic when they are largely diluted with water or other substances. They are not greasy to the touch, like the fat oils, but on the contrary make the skin feel rough. They are almost all lighter than water, only a very few falling to the bottom of this liquid; their specific gravity lies between 0·847 and 1·096; the first number denoting the density of oil of citron, and the second that of oil of sassafras. Although styled volatile oils, the tension of their vapour, as well as its specific heat, is much less than that of water. The boiling point differs in different kinds, but it is usually about 316° or 320° Fahr. Their vapours sometimes render reddened litmus paper blue, although they contain no ammonia. When distilled by themselves, the volatile oils are partially decomposed; and the gaseous products of the portion decomposed always carry off a little of the oil. When they are mixed with clay or sand, and exposed to a distilling heat, they are in a great measure decomposed; or when they are passed in vapour through a redhot tube, combustible gases are obtained, and a brilliant porous charcoal is deposited in the tube. On the other hand, they distil readily with water, because the aqueous vapour formed at the surface of the boiling fluid carries along with it the vapour of the oil produced in virtue of the tension which it possesses at the 212th deg. Fahr. In the open air, the volatile oils burn with a shining flame, which deposits a great deal of soot. The congealing point of the essential oils varies greatly; some do not solidify till cooled below 32°, others at this point, and some are concrete at the ordinary temperature of the atmosphere. They comport themselves in this respect like the fat oils; and they probably consist, like them, of two different oils, a solid and a fluid; to which the names _stearoptène_ and _eleoptène_, or stearessence and oleiessence, may be given. These may be separated from each other by compressing the cooled concrete oil between the folds of porous paper; the stearessence remains as a solid upon the paper; the oleiessence penetrates the paper, and may be recovered by distilling it along with water.
When exposed to the air, the volatile oils change their colour, become darker, and gradually absorb oxygen. This absorption commences whenever they are extracted from the plant containing them; it is at first considerable, and diminishes in rapidity as it goes on. Light contributes powerfully to this action, during which the oil disengages a little carbonic acid, but much less than the oxygen absorbed; no water is formed. The oil turns gradually thicker, loses its smell, and is transformed into a resin, which becomes eventually hard. De Saussure found that oil of lavender, recently distilled, had absorbed in four winter months, and at a temperature below 54° F., 52 times its volume of oxygen, and had disengaged twice its volume of carbonic acid gases; nor was it yet completely saturated with oxygen. The stearessence of anise-seed oil absorbed at its liquefying temperature, in the space of two years, 156 times its volume of oxygen gas, and disengaged 26 times its volume of carbonic acid gas. An oil which has begun to experience such an oxidizement is composed of a resin dissolved in the unaltered oil; and the oil may be separated by distilling the solution along with water. To preserve oils in an unchanged state, they must be put in phials, filled to the top, closed with ground glass stopples, and placed in the dark.
Volatile oils are little soluble in water, yet enough so as to impart to it by agitation their characteristic smell and taste. The water which distils with any oil is in general a saturated solution of it, and as such is used in medicine under the name of distilled water. It often contains other volatile substances contained in the plants, and hence is apt to putrefy and acquire a nauseous smell when kept in perfectly corked bottles; but in vessels partially open, these parts exhale, and the water remains sweet. The waters, however, which are made by agitating volatile oil with simple distilled water are not apt to spoil by keeping in well-corked bottles.
The volatile oils are soluble in alcohol, and the more so the stronger the spirit is. Some volatile oils, devoid of oxygen, such as the oils of turpentine and citron, are very sparingly soluble in dilute alcohol; while the oils of lavender, pepper, &c. are considerably so. De Saussure has inferred from his experiments that the volatile oils are the more soluble in alcohol, the more oxygen they contain. Such combinations form the odoriferous spirits which the perfumers incorrectly call waters, as _lavender water_, _eau de Cologne_, _eau de jasmin_, &c. They become turbid by admixture of water, which seizes the alcohol, and separates the volatile oils. Ether also dissolves all the essential oils.
These oils combine with several vegetable acids, such as the acetic, the oxalic, the succinic, the fat acids (stearic, margaric, oleic), the camphoric, and suberic.
With the exception of the oil of cloves, the volatile oils do not combine with the salifiable bases. They have been partially combined with caustic alkali, as in the case of Starkey’s soap. This is prepared by triturating recently fused caustic soda in a mortar, with a little oil of turpentine, added drop by drop, till the mixture has acquired the consistence of soap. The compound is to be dissolved in spirits of wine, filtered, and distilled. What remains after the spirit is drawn off, consists of soda combined with a resin formed in the oil during the act of trituration.
The volatile oils in general absorb six or eight times their bulk of ammoniacal gas; but that of lavender absorbs 47 times.
The essential oils dissolve all the fat oils, the resins, and the animal fats.
In commerce these oils are often adulterated with fat oils, resins, or balsam of capivi dissolved in volatile oil. This fraud may be detected by putting a drop of the oil on paper, and exposing it to heat. A pure essential oil evaporates without leaving any residuum, whilst an oil mixed with any of the above substances leaves a translucent stain upon the paper. If fat oil be present, it will remain undissolved, on mixing the adulterated essential oil with thrice its volume of spirit of wine of specific gravity 0·840. Resinous matter mixed with volatile oil is easily detected, being left in the alembic after distillation. Oil diluted with spirit of wine, forms a milky emulsion on the addition of water; the alcoholic part is absorbed by the water, and the oil afterwards found on the surface, in a graduated glass tube will show by its quantity the amount of the adulteration.
But it is more difficult to detect the presence of a cheap essential oil in a dear one, which it resembles. Here the taste and smell are our principal guides. A few drops of the suspected oil are to be poured upon a bit of cloth, which is to be shaken in the air, and smelled to from time to time. In this way we may succeed in distinguishing the odour of the oil which exhales at the beginning, and that which exhales at the end; a method which serves perfectly to detect oil of turpentine in the finer essential oils. Moreover, when the debased oil is mixed with spirits of wine at sp. gr. 0·840, the oil of turpentine remains in a great measure undissolved. If an oil heavier than water, and an oil lighter than water, be mixed, they may be separated by agitation for some time with that liquid, and then leaving the mixture at rest. Essential oils may also be distinguished by a careful examination of their respective densities.
_Oil of bitter almonds_, is prepared by exposing the bitter almond cake, from which the bland oil has been expressed, in a sieve to the vapour of water rising within the still. The steam, as it passes up through the bruised almond _parenchyma_, carries off its volatile oil, and condenses along with it in the worm. The oil which first comes over, and which falls to the bottom of the water, has so pungent and penetrating a smell, that it is more like cyanogen gas than hydrocyanic or prussic acid. This oil has a golden-yellow colour, it is heavier than water; when much diluted, it has an agreeable smell, and a bitter burning taste. When exposed to the air, it absorbs oxygen, and lets fall a heap of crystals of benzoic acid. This oil consists of a mixture of two oils; one of which is volatile, contains hydrocyanic acid, and is poisonous; the other is less volatile, is not poisonous, absorbs oxygen, and becomes benzoic acid. If we dissolve 100 parts of the oil of bitter almonds in spirit of wine, mix with the solution an alcoholic solution of potash, and then precipitate the oil with water, we shall obtain a quantity of cyanide of potash, capable of producing 22-1/2 parts of prussian blue. Oil of bitter almonds combines with the alkalis. Perfumers employ a great quantity of this oil in scenting their soaps. One manufacturer in Paris is said to prepare annually 3 cwt. of this oil. A similar poisonous oil is obtained by distilling the following substances with water:--the leaves of the peach (_amygdalus persica_), the leaves of the bay-laurel (_prunus lauro-cerasus_), the bark of the plum tree (_prunus padus_), and the bruised kernels of cherry and plum-stones. All these oils contain hydrocyanic acid, which renders them poisonous, and they also generate benzoic acid, by absorbing oxygen on exposure to air.
_Oil of anise-seed_, is extracted by distillation from the seeds of the _pimpinella anisum_. It is either colourless, or has merely a faint yellow colour, with the smell and taste of the seed. It concretes in lamellar crystals at the temperature of 50°, and does not melt again till heated to 64° nearly. Its specific gravity at 61° is 0·9958, and at 77°, 0·9857. It is soluble in all proportions in alcohol of 0·806; but only to the extent of 42 per cent. in alcohol of 0·84. When it becomes resinous by long exposure to the air, it loses its congealing property. It consists of two oils; a solid stearessence, and a liquid oleiessence, which may be separated by compression of the cold concrete oil.
_Oil of bergamot_, is extracted by pressure from the rind of the ripe fruit of the _citrus bergamium_ and _aurantium_. It is a limpid, yellowish fluid, having a smell resembling that of oranges. Its specific gravity varies from 0·888 to 0·885. It becomes concrete when cooled a little below 32°.
_Oil of cajeput_, is prepared in the Moluccas, by distilling the dry leaves of the _melaleuca leucadendron_. Cajeput is a native word, signifying merely a white tree. This oil is green; it has a burning taste, a strong smell of camphor, turpentine, and savine. It is very fluid, and at 48° has a specific gravity of 0·948. The colour seems to be derived from the copper vessels in which it is imported, so that it is removed by distillation with water, which also separates the oil into two sorts; the first which comes over having a density of 0·897, the last of 0·920. This has a green colour.
_The oil of caraway_ is extracted from the seeds of the _carum carui_. It has a pale yellow colour, and the smell and taste of the plant. Its specific gravity is 0·960. The seeds of the _cuminum cyminum_ (cumin) afford an oil similar to the preceding, but not so agreeable. Its specific gravity is 0·975.
_The oil of cassia_, from the _laurus cassia_, is yellow passing into brown, has a specific gravity of 1·071, and affords a crystalline stearessence by keeping in a somewhat open vessel.
_The oil of chamomile_ is extracted by distillation from the flowers of the _matricaria chamomilla_. It has a deep blue colour, is almost opaque, and thick; and possesses the peculiar smell of the plant. In the atmosphere it becomes brown and unctuous. If an ounce of oil of lemons be added to 3 pounds of this oil, they make it separate more readily from the adhering water.
Other blue oils, having much analogy with oil of chamomile, are obtained by distilling the following plants: roman chamomile (_anthemis nobilis_), the flowers of _arnica montana_, and those of milfoil (_achillæa millefolia_). The last has a spec. grav. of 0·852.
_Oil of cinnamon_, is extracted by distillation from the bark of the _laurus cinnamomum_. It is produced chiefly in Ceylon, from the pieces of bark unfit for exportation. It is distilled over with difficulty, and the process is promoted by the addition of salt water, and the use of a low still. It has at first a pale yellow colour, but it becomes brown with age. It possesses in a high degree both the sweet burning taste, and the agreeable smell of cinnamon. It is heavier than water; its specific gravity being 1·035. It concretes below 32° F., and does not fuse again till heated to 41°. It is very sparingly soluble in water, and when agitated with it readily separates by repose. It dissolves abundantly in alcohol, and combines with ammonia into a viscid mass, not decomposed on exposure to air.
When oil of cinnamon is kept for a long time, it deposits a stearessence in large regular colourless or yellow crystals, which may be pulverized, and which melt at a very gentle heat into a colourless liquid, which crystallizes on cooling. It has an odour intermediate between that of cinnamon and vanilla; and a taste at first greasy, but afterwards burning and aromatic. It crackles between the teeth. It requires a high temperature for distillation, and becomes then brown and empyreumatic. It is very soluble in alcohol.
_The oil of cloves_, is extracted from the dried flower buds of the _caryophyllus aromaticus_. It is colourless, or yellowish, has a strong smell of the cloves, and a burning taste. Its specific gravity is 1·061. It is one of the least volatile oils, and the most difficult to distil. At the end of a certain time it deposits a crystalline concrete oil. A similar _stearessence_ is obtained by boiling the bruised cloves in alcohol, and letting the solution cool. The crystals thus formed are brilliant, white, grouped in globules, without taste and smell. Oil of cloves has remarkable chemical properties. It dissolves in alcohol, ether, and acetic acid. It does not solidify at a temperature of 4° under 0° F., even when exposed to that cold for several hours. It absorbs chlorine gas, becomes green, then brown, and turns resinous. Nitric acid makes it red, and if heated upon it, converts it into oxalic acid. If mixed by slow degrees with one third of its weight of sulphuric acid, an acid liquor is formed, at whose bottom a resin of a fine purple colour is found. After being washed, this resin becomes hard and brittle. Alcohol dissolves it, and takes a red colour; and water precipitates it of a blood red hue. It dissolves also in ether. When we agitate a mixture of strong caustic soda lye and oil of cloves in equal parts, the mass thickens very soon, and forms delicate lamellar crystals. If we then pour water upon it, and distil, there passes along with the water, a small quantity of an oil which differs from oil of cloves both in taste and chemical properties. During the cooling, the liquor left in the retort lets fall a quantity of crystalline needles, which being separated by expression from the alkaline liquid, are almost inodorous, but possess an alkaline taste, joined to the burning taste of the oil. These crystals require for solution from 10 to 12 parts of cold water. Potash lye produces similar effects. Ammoniacal gas transmitted through the oil is absorbed and makes it thick. The concrete combination thus formed remains solid as long as the phial containing it is corked, but when opened, the compound becomes liquid; and these phenomena may be reproduced as many times as we please. Such combinations are decomposed by acids, and the oil set at liberty has the same taste and smell as at first, but it has a deep red colour. The alkalis enable us to detect the presence of other oils, as that of turpentine or sassafras, in that of cloves, because they fix the latter, while the former may be volatilized with water by distilling the mixture. The oil of cloves found in commerce is not pure, but contains a mixture of the tincture of pinks or clove-gilly flowers, whose acrid resin is thereby introduced. It is sometimes sophisticated with other oils.
_The oil of elder_, is extracted by distillation from the flowers of the _sambucus nigra_. It has the consistence of butter. The watery solution is used in medicine.
_Oil of fennel_, is extracted by distillation from the seeds of the _anethum fœniculum_. It is either colourless or of a yellow tint, has the smell of the plant, and a specific gravity of 0·997. When treated with nitric acid, it affords benzoin. It congeals at the temperature of 14° F., and then yields by pressure a solid and a liquid oil; the former appearing in crystalline plates. It is used in this country for scenting soap.
_Oils of fermented liquors._ The substances usually fermented contain a small quantity of essential oils, which become volatile along with the alcoholic vapours in distillation, and progressively increase as the spirits become weaker towards the end of the process. The vapours then condense into a milky liquor. These oils adhere strongly to the alcohol, and give it a peculiar acrid taste. They differ according to the vinous wash from which they are obtained, and combine with greater or less facility with caustic alkalis.
1. _Oil of grain spirits._ At the ordinary temperature it is partially a white solid; when cooled lower it assumes the aspect of suet, and therefore consists chiefly of stearessence. Its taste and smell are most offensive; it swims upon the surface of water, and even of spirit containing 30 per cent. of alcohol. It sometimes derives a green colour from the copper worm of the still. When heated it fuses and turns yellow. When it has become resinous by the agency of the atmosphere, it gives a greasy stain to paper. It dissolves in 6 parts of anhydrous alcohol, and in 2 of ether; and is said to crystallize when the spirit solution has been saturated with it hot, and is allowed to cool. By exposure to a freezing mixture, the whiskey which contains it lets it fall. Caustic potash dissolves it very slowly, and forms a soap soluble in 60 parts of water. It is absorbed by wood charcoal, and still better by bone black; whereby it may be completely abstracted from bad whiskey. According to Buchner, another oil may also be obtained from the residuum of the second distillation of whiskey, if saturated with sea salt, and again distilled. Thus we obtain a pale yellow fluid oil, which does not concrete with cold, possessed of a disagreeable smell and acrid taste. Its specific gravity is 0·835. It is soluble in alcohol and ether.
2. _The oil from potato spirits_, has properties quite different from the preceding. It is obtained in considerable quantity by continuing the distillation after most of the alcohol has come over, and it appears in the form of a yellowish oil, mixed with water and spirits. After being agitated first with water, then with a strong solution of muriate of lime, and distilled afresh, it possesses the following properties: it is colourless, limpid, has a peculiar smell, and a bitter hot taste of considerable permanence. It leaves no greasy stain upon paper, remains liquid at 0° F., but cooled below that point it crystallizes like oil of anise-seed. When pure it boils at 257° F.; but at a lower degree, if it contains alcohol. Its specific gravity is 0·821, or 0·823 when it contains a little water. It burns with a clear flame without smoke, but it easily goes out, if not burned with a wick. It dissolves in small quantity in water, to which it imparts its taste and the properties of forming a lather by agitation. It dissolves in all proportions in alcohol. Chlorine renders it green. Concentrated sulphuric acid converts it into a crimson solution, from which it is precipitated yellow by water. It dissolves in all proportions in acetic acid. Concentrated caustic lyes dissolve it, but give it up to water. It does not appear to be poisonous, like the oil of corn spirits; because, when given by spoonfuls to dogs, it produced no other effect but vomiting.
3. _The oil of brandy or grape spirits_, is obtained during the distillation of the fermented residuum of expressed grapes; being produced immediately after the spirituous liquor has passed over. It is very fluid, limpid, of a penetrating odour, and an acrid disagreeable taste. It grows soon yellow in the air. When this oil is distilled, the first portions of it pass unchanged, but afterwards it is decomposed and becomes empyreumatic. It dissolves in 1000 parts of water, and communicates to it its peculiar taste and smell. One drop of it is capable of giving a disagreeable flavour to ten old English gallons of spirits. It combines with the caustic alkalis, and dissolves sulphur.
_Oil of Juniper_, is obtained by distilling juniper berries along with water. These should be bruised, because their oil is contained in small sacs or reservoirs, which must be laid open before the oil can escape. It is limpid and colourless, or sometimes of a faint greenish yellow colour. Its specific gravity is 0·911. It has the smell and taste of the juniper. Water, or even alcohol, dissolves very little of it. Gin contains a very minute quantity of this oil. Like oil of turpentine, it imparts to the urine of persons who swallow it, the smell of violets. Oil of juniper is frequently sophisticated with oil of turpentine introduced into the still with the berries; a fraud easily detected by the diminished density of the mixture.
_The oil of lavender_, is extracted from the flowering spike of the _lavandula spica_. It is yellow, very fluid, has a strong odour of the lavender, and a burning taste. The specific gravity of the oil found in commerce is 0·898 at the temperature of 72° F., and of 0·877 when it has been rectified. It is soluble in all proportions in alcohol of 0·830, but alcohol of 0·887 dissolves only 42 per cent. of its weight. The fresh oil detonates slightly when mixed with iodine, with the production of a yellow cloud. There occurs in commerce a kind of oil of lavender known under the name of oil of _aspic_ or oil of _spike_, extracted by distillation from a wild variety of the _lavandula spica_, which has large leaves, and is therefore called _latifolia_. This oil is manufactured in the south of Europe. Its odour is less characteristic than that of the lavender, resembling somewhat that of oil of turpentine, with which it is indeed often adulterated. It is also so cheap as to be sometimes used instead of the latter oil. Oil of lavender deposits, when partially exposed to the air, a concrete oil, which resembles camphor, to the amount of one fourth of its weight.
_Oil of lemons_, is extracted by pressure from the yellow peel of the fruit of the lemon, or _citrus medica_. In this state it is a yellowish fluid, having a specific gravity of 0·8517; but when distilled along with water till three fifths of the oil have come over, it is obtained in a colourless state, and of a specific gravity of 0·847 at 72° F. This oil does not become concrete till cooled to 4° below 0° F.
The oil of lemons has a very agreeable smell of the fruit, which is injured by distillation. It is soluble in all proportions in anhydrous alcohol, but only 14 parts dissolve in 100 of spirits of wine of specific gravity 0·837. This oil, especially when distilled, forms with muriatic acid similar camphorated compounds with oil of turpentine, absorbing no less than 280 volumes of the acid gas.
Oil of lemons kept long, in ill-corked bottles, generates a quantity of stearessence, which when dissolved in alcohol, precipitated by water, and evaporated, affords brilliant, colourless, transparent needles. Some acetic acid is also generated in the old oil. According to Brandes, the specific gravity of oil of lemons is 0·8786.
_The oil of mace_, lets fall, after a certain time, a concrete oil under the form of a crystalline crust, called by John _myristicine_.
_The oil of nutmegs_, is extracted chiefly from mace, which is the inner epidermis of these nuts. It is colourless, or yellowish, a little viscid with a strong aromatic odour of nutmegs, an acrid taste, and a specific gravity of 0·948. It consists of two oils, which may be easily separated from each other by agitation with water; for one of them, which is more volatile and aromatic comes to the surface, while the other, which is denser, white, and of a buttery consistence, falls to the bottom. The latter liquefies by the heat of the hand.
_The oil of orange flowers_, called _neroli_, is extracted from the fresh flowers of the _citrus aurantium_. When recently prepared it is yellow; but when exposed for two hours to the rays of the sun, or for a longer time to diffuse daylight, it becomes of a yellowish-red. It is very fluid, lighter than water, and has a most agreeable smell. The aqueous solution known under the name of orange-flower water, is used as a perfume. It is obtained either by dissolving the oil in water, or by distilling with water the leaves either fresh or salted; the first being the stronger, but the last being the more fragrant preparation. Orange-flower water obtained by distillation, contains besides the oil, a principle which comes over with it, of a nature hitherto unknown; it possesses the property of imparting to water the faculty of becoming red with a few drops of sulphuric acid. The water formed from the oil alone, is destitute of this property. The intensity of the rose-colour is a test in some measure of the richness of the water in oil.
_The oil of parsley_, is extracted from the _apium petroselinum_. It is of a pale yellow colour, having the smell of the plant, and consists of two oils separable by agitation in water. Its liquid part floats upon the surface in a very fluid form; its stearessence, which falls to the bottom, is butyraceous and crystallizes at a low temperature. This concrete oil melts at 86° F.
_The oil of pepper_, is extracted from the _piper nigrum_. In the recent state it is limpid and colourless, but by keeping it becomes yellow. It swims upon the surface of water. In odour it resembles pepper, but is devoid of its hot taste.
_The oil of peppermint_ is extracted from the _mentha piperita_. It is yellowish, and endued with a very acrid burning taste. Its specific gravity is 0·920. At 6° or 7° below 0° F., it deposits small capillary crystals. After long keeping it affords a stearessence resembling camphor, provided the oil had been obtained from the dry plant gathered in flower, but not from distillation of the fresh plant. When artificially cooled, it yields 6 per cent. of stearessence, which crystallizes in prisms with three sides, has an acrid somewhat rank taste, is soluble in ether and alcohol, and is thrown down from the latter solution by water in the form of a white powder. Peppermint water is characterized by the sensation of coolness which it diffuses in the mouth.
_The oil of pimento_, is extracted from the envelopes of the fruits of the _myrtus pimenta_, which afford 8 per cent. of it. It is yellowish, almost colourless, of a smell analogous to that of cloves, an acrid burning taste, and a specific gravity greater than water. Nitric acid makes it first red, and after the effervescence, of a rusty brown hue. It combines with the salifiable bases, like oil of cloves.
_The oil of rhodium_, is extracted from the wood of the _convolvolus scoparius_. It is very fluid, and has a yellow colour, which in time becomes red. It has somewhat of the rose odour, and is used to adulterate the genuine _otto_. Its taste is bitter and aromatic, which it imparts to the otto as well as its fluidity.
_The oil of roses_, called also the _attar_ or _otto_, is extracted by distillation from the petals of the _rosa centifolia_ and _sempervirens_. Our native roses furnish such small quantities of the oil, that they are not worth distilling for the purpose. The best way of operating is to return the distilled water repeatedly upon fresh petals, and eventually to cool the saturated water with ice; whereby a little butyraceous oil is deposited. But the oil thus obtained has not a very agreeable odour, being injured by the action of the air in the repeated distillations. In the East Indies, the attar is obtained by stratifying rose leaves in earthen pans in alternate layers, with the oleiferous seeds of a species of digitalis, called _gengeli_, for several days, in a cool situation. The fat oil of the seed absorbs the essential oil of the rose. By repeating this process with fresh leaves and the same seed, this becomes eventually swollen, and being then expressed furnishes the oil. The turbid liquid thus obtained is left at rest, in well-closed vessels, where it gets clarified. The layer of oil that floats on the top is then drawn off by a capillary cotton wick, and subjected to distillation along with water, whereby the volatile otto is separated from the fat seed-oil.
The oil of roses is colourless, and possesses the smell of roses, which is not however agreeable, unless when diffused, for in its concentrated state it is far from pleasant to the nostrils, and is apt to occasion headaches. Its taste is bland and sweetish. It is lighter than water, and at the temperature of 92°, its specific gravity compared to that of water at 60° is 0·832. At lower temperatures it becomes concrete and butyraceous; and afterwards fuses at 90°. It is but slightly soluble in alcohol; 1000 parts of this liquid at 0·806 dissolving only 7-1/2 parts at 58° F. This oil consists of two parts, the stearessence and oleiessence; the latter being the more volatile odoriferous portion.
_The oil of rosemary_, is extracted from the _rosmarinus officinalis_. It is as limpid as water, has the smell of the plant, and in other respects resembles oil of turpentine. The oil found in commerce has a specific gravity of 0·911, which becomes 0·8886 by rectification. It boils at 320° F. (occasionally at 329°). It is soluble in all portions in alcohol of 0·830. When kept in imperfectly closed vessels, it deposits a stearessence to the amount of one tenth of its weight, resembling camphor. It is sometimes adulterated with oil of turpentine, a fraud easily detected by adding anhydrous alcohol, which dissolves only the oil of rosemary.
_The oil of saffron_, is extracted from the _stigmata_ of the _crocus sativus_. It is yellow, very fluid, falls to the bottom of water, diffuses the penetrating odour of the plant, and has an acrid and bitter taste. It is narcotic.
_The oil of sassafras_, is extracted from the woody root of the _laurus sassafras_. It is colourless; but at the end of a certain time it becomes yellow or red. It has a peculiar, sweetish, pretty agreeable, but somewhat burning taste. Its specific gravity is 1·094. According to Bonastre, this oil separates by agitation with water into an oil lighter and an oil heavier than this fluid. When long kept, it deposits a stearessence in transparent and colourless crystals, which have the smell and taste of the liquid oil.
_The oil of savine_, is extracted from the leaves of the _juniperus sabina_. It is limpid, and has the odour and taste of the plant, which is one more productive of volatile oil than any other.
_The oil of tansy_ has a specific gravity of 0·946, the penetrating odour of the _tanacetum vulgare_, with an acrid and bitter taste.
_Oil of turpentine_, commonly called essence of turpentine. It is extracted from several species of turpentine, a semi-liquid resinous substance which exudes from certain trees of the _pine_ tribe, and is obtained by distilling the resin along with water. This oil is the cheapest of all the volatile species, and, as commonly sold, contains a little resin, from which it may be freed by re-distillation with water. It is colourless, limpid, very fluid, and has a very peculiar smell. Its specific gravity at 60° is 0·872; that of the spirit on sale in the shops is 0·876. This oil always reddens litmus paper, because it contains a little succinic acid.
100 parts of spirits of wine, of specific gravity 0·84, dissolve only 13-1/2 of oil of turpentine at 72° F. When agitated with alcohol at 0·830 the oil retains afterwards one fifth of its bulk of the spirit; hence this proposed method for purifying oil of turpentine is defective. The oil if left during four months in contact with air is capable of absorbing 20 times its bulk of oxygen gas. One volume of rectified oil of turpentine absorbs at the temperature of 72°, and under the common atmospheric pressure, 163 times its volume of muriatic acid gas, provided the vessel be kept cool with ice. This mixture being allowed to repose for 24 hours, produces out of the oil from 26 to 47 per cent. of a white crystalline substance, which subsides to the bottom of a brown, smoking, translucent liquor. Others say that 100 parts of oil of turpentine yield 110 of this crystalline matter, which was called by Kind, its discoverer, artificial camphor, from its resemblance in smell and appearance to this substance. Both the solid and the liquid are combinations of muriatic acid and oil of turpentine; indicating the existence of a stearine and an oleine in the latter substance. The liquid compound is lighter than water, and is not decomposed by it, nor does it furnish any more solid matter when more muriatic gas is passed through it. The solid compound, after being washed first with water containing a little carbonate of soda, then with pure water, and finally purified by sublimation with some chalk, lime, ashes, or charcoal, appears as a white, translucent, crystalline body, in the form of flexible, tenacious needles. It swims upon the surface of water, diffuses a faint smell of camphor, commonly mixed with that of oil of turpentine, and has rather an aromatic than a camphorated taste. It does not redden litmus paper. Water dissolves a very minute quantity; but cold alcohol of 0·806 dissolves fully one third of its weight, and hot much more, depositing, as it cools, this excess in the form of crystals. The solution is not precipitated by nitrate of silver, which shows that the nature of the muriatic acid is perfectly masked by the combination. It is composed, in 100 parts, of 76·4 carbon, 9·6 hydrogen, and 14 muriatic acid. The muriatic acid, or chlorine may be separated by distilling an alcoholic solution of the artificial camphor 12 or 14 times in succession with slaked lime.
Oil of turpentine is best preserved in casks enclosed within others, with water between the two. Its principal use is for making varnishes, and as a remedy for the tape-worm.
_The oil of thyme_, is extracted from the _thymus serpyllum_. It is reddish yellow, has an agreeable smell, and, after being long kept, it lets fall a crystalline stearessence. It is used merely as a perfume.
_The oil of wormwood_, is extracted from the _artemisia absinthium_. It is yellow, or sometimes green, and possesses the odour of the plant. Its taste resembles that of wormwood, but without its bitterness. Its specific gravity is 0·9703 according to Brisson and 0·9725 according to Brandes. It detonates with iodine when it is fresh. Treated with nitric acid of 1·25 specific gravity, it becomes first blue, and after some time brown.
OIL OF VITRIOL, is the old name of concentrated SULPHURIC ACID.
OLEATES, are saline compounds of oleic acid with the bases.
OLEFIANT GAS, is the name originally given to bi-carburetted hydrogen.
OLEIC ACID, is the acid produced by saponifying olive-oil, and then separating the base by dilute sulphuric or muriatic acid. See FATS, and STEARINE.
OLEINE, is the thin oily part of fats, naturally associated in them with glycerine, margarine, and stearine.
OLIBANUM, is a gum-resin, used only as incense in Roman-catholic churches.
OLIVE OIL. See OILS, UNCTUOUS.
ONYX, an ornamental stone of little value; a subspecies of quartz.
OOLITE, is a species of limestone composed of globules clustered together, commonly without any visible cement or base. These vary in size from that of small pin-heads to peas; they sometimes occur in concentric layers, at others they are compact, or radiated from the centre to the circumference; in which case, the oolite is called _roogenstein_ by the German mineralogists. In geology the oolitic series includes all the strata between the iron sand above and the red marl below. It is the great repository of the best architectural materials which the midland and eastern parts of England produce; it is divided into three systems:--
1. _The upper oolite_, including the argillo-calcareous Purbeck strata, which separate the iron and oolitic series; the oolitic strata of Portland, Tisbury, and Aylesbury; the calcareous sand and concretions, as of Shotover and Thame; and the argillo-calcareous formation of Kimmeridge, the oak tree of Smith.
2. _The middle oolite_; the oolitic strata associated with the coral rag; calcareous sand and grit; great Oxford clay, between the oolites of this and the following system.
3. _The lower oolite_; which contains numerous oolitic strata, occasionally subdivided by thin argillaceous beds; including the cornbrash, forest marble, schistose oolite, and sand of Stonesfield and Hinton, great oolite and inferior oolite; calcareo-siliceous sand passing into the inferior oolite; great argillo-calcareous formation of lias, and lias marl, constituting the base of the whole series.
These formations occupy a zone 30 miles broad in England.
OOST, or OAST; the trivial or provincial name of the stove in which the picked hops are dried.
OPAL; an ornamental stone of moderate value. See LAPIDARY.
OPERAMETER, is the name given to an apparatus patented in February, 1829, by Samuel Walker, cloth manufacturer, in the parish of Leeds. It consists of a train of toothed wheels and pinions enclosed in a box, having indexes attached to the central arbor, like the hands of a clock, and a dial plate; whereby the number of rotations of a shaft projecting from the posterior part of the box is shown. If this shaft be connected by any convenient means to the working parts of a gig mill, shearing frame, or any other machinery of that kind for dressing cloths, the number of rotations made by the operating machine will be exhibited by the indexes upon the dial plate of this apparatus. In dressing cloths, it is often found that too little or too much work has been expended upon them, in consequence of the unskilfulness or inattention of the workmen. By the use of the operameter, that evil will be avoided, as the master may regulate and prescribe beforehand by the dial the number of turns which the wheels should perform.
A similar clock-work mechanism, called a _counter_, has been for a great many years employed in the cotton factories to indicate the number of revolutions of the main shaft of the mill, and of course the quantity of yarn that might or should be spun, or of cloth that might be woven in the power looms. A common pendulum or spring clock is commonly set up alongside of the counter; and sometimes the indexes of both are regulated to go together, when the mill performs its average work.
OPIUM, is the juice which exudes from incisions made in the heads of ripe poppies, (_papaver somniferum,_) rendered concrete by exposure to the air and the sun. The best opium which is found in the European markets comes from Asia Minor and Egypt; what is imported from India is reckoned inferior in quality. This is the most valuable of all the vegetable products of the gum-resin family: and very remarkable for the complexity of its chemical composition. Though examined by many able analysts, it still requires further elucidation.
Opium occurs in brown lumps of a rounded form, about the size of the fist, and often larger; having their surface covered with the seeds and leaves of a species of _rumex_, for the purpose of preventing the mutual adhesion of the pieces in their semi-indurated state. These seeds are sometimes introduced into the interior of the masses to increase their weight; a fraud easily detected by cutting them across. Good opium is hard in the cold, but becomes flexible and doughy when it is worked between the hot hands. It has a characteristic smell, which by heat becomes stronger, and very offensive to the nostrils of many persons. It has a very bitter taste. Water first softens, and then reduces it to a pasty magma. Proof spirit digested upon opium forms _laudanum_, being a better solution of its active parts than can be obtained by either water or strong alcohol alone. Water distilled from it acquires its peculiar smell, but carries over no volatile oil.
Opium was analyzed by Bucholz and Braconnot, but at a period anterior to the knowledge of the alkaline properties of morphia and opian (narcotine). Bucholz found in 100 parts of it, 9·0 of resin; 30·4 of gum; 35·6 of extractive matter; 4·8 of caoutchouc; 11·4 of gluten; 2·0 of ligneous matter, as seeds, leaves, &c.; 6·8 of water and loss. John, who made his analysis more recently, obtained 2·0 parts of a rancid nauseous fat; 12·0 of a brown hard resin; 10·0 of a soft resin; 2 of an elastic substance; 12·0 of morphia and opian; 1·0 of a balsamic extract; 25·0 of extractive matter; 2·5 of the meconates of lime and magnesia; 18·5 of the epidermis of the heads of the poppy; 15 of water, salts, and odorous matter.
In the Numbers of the Quarterly Journal of Science for January and June, 1830, I published two papers upon opium and its tests, containing the results of researches made upon some porter which had been fatally dosed with that drug; for which crime, a man and his wife had been capitally punished, about a year before, in Scotland.[36] From the first of these papers the following extract is made:--
[36] A country merchant travelling in a steam-boat upon the river Clyde, who had incautiously displayed a good deal of money, was poisoned with porter charged with laudanum. The contents of the dead man’s stomach were sent to me for analysis.
“Did the anodyne and soporific virtue of opium reside in one definite principle, chemical analysis might furnish a certain criterion of its powers. It has been pretty generally supposed that this desideratum is supplied by Sertürner’s discovery of morphia. Of this narcotic alkali not more than 7 parts can be extracted by the most rigid analysis from 100 of the best Turkey opium; a quantity, indeed, somewhat above the average result of many skilful chemists. Were morphia the real medicinal essence of the poppy, it should display, when administered in its active saline state of acetate, an operation on the living system commensurate in energy with the fourteen-fold concentration which the opium has undergone. But so far as may be judged from the most authentic recent trials, morphia in the acetate seems to be little, if any, stronger as a narcotic than the heterogeneous drug from which it has been eliminated. Mr. John Murray’s experiments would, in fact, prove it to be greatly weaker; for he gave 2 drachms of superacetate of morphia to a cat, without causing any poisonous disorder. This is perhaps an extreme case, and may seem to indicate either some defect in the preparation, or an uncommon tenacity of life in the animal. To the same effect Lassaigne found that a dog lived 12 hours after 36 grains of acetate of morphia in watery solution had been injected into its jugular vein. The morphia meanwhile was entirely decomposed by the vital forces, for none of it could be detected in the blood drawn from the animal at the end of that period. Now, from the effects produced by 5 grains of watery extract of opium, injected by Orfila into the veins of a dog, we may conclude that a quantity of it, equivalent to the above dose of the acetate of morphia, would have proved speedily fatal.
“Neither can we ascribe the energy of opium to the white crystalline substance called _narcotine_, or _opian_, extracted from it by the solvent agency of sulphuric ether; for Orfila assures us that these crystals may be swallowed in various forms by man, even to the amount of 2 drachms in the course of 12 hours, with impunity; and that a drachm of it dissolved in muriatic or nitric acid may be administered in the food of a dog without producing any inconvenience to the animal. It appears, however, on the same authority, that 30 grains of it dissolved in acetic or sulphuric acid caused dogs that had swallowed the dose to die under convulsions in the space of 24 hours, while the head was thrown backwards on the spine. Oil seems to be the most potent menstruum of narcotine; for 3 grains dissolved in oil readily kill a dog, whether the dose be introduced into the stomach or into the jugular vein.
“Since a bland oil thus seems to develop the peculiar force of narcotine, and since opium affords to ether, and also to ammonia, an unctuous or fatty matter, and a resin (the caoutchouc of Bucholz) to absolute alcohol, we are entitled to infer that the activity of opium is due to its state of composition, to the union of an oleate or margarate of narcotine with morphia. The meconic acid associated with this salifiable base has no narcotic power by itself, but may probably promote the activity of the morphia.”
Opian or narcotine, and morphia, may be well prepared by the following process. The watery infusion of opium being evaporated to the consistence of an extract, every 3 parts are to be diluted with one and a half parts in bulk of water, and then mixed in a retort with 20 parts of ether. As soon as 5 parts of the ether have been distilled over, the narcotic salt contained in the extract will be dissolved. The fluid contents of the retort are to be poured hot into a vessel apart, and the residuum being washed with 5 other parts of ether, they are to be added to the former. Crystals of narcotine will be obtained as the solution cools. The remaining extract is to be diluted in the retort with a little water, and the mixture set aside in a cool place. After some time, some narcotine will be found crystallized at the bottom. The supernatant liquid thus freed from narcotine being decanted off, is to be treated with caustic ammonia; and the precipitate thrown upon a filter. This, when well washed and dried, is to be boiled with a quantity of spirit of wine at 0·84, equal to thrice the weight of the opium employed, containing 6 parts of animal charcoal for every hundred parts of the drug. The alcoholic solution being filtered hot, affords, on cooling, colourless crystals of morphia.
This alkali may be obtained by a more direct process, without alcohol or ether. A solution of opium in vinegar, is to be precipitated by ammonia; the washed precipitate is to be dissolved in dilute muriatic acid, the solution is to be boiled along with powdered bone black, filtered, and then precipitated by ammonia. This, when washed upon a filter and dried, is white morphia, which may be dissolved in hot alcohol, if fine crystals be wanted. See MORPHIA.
_Opium, quantity of,_
+-------+---------+------------+---------+ | |Imported.|Retained for|Exported.| | | |consumption.| | +-------+---------+------------+---------+ |_Year._| _Libs._ | _Libs._ | _Libs._ | |1885. | 85,481 | 31,181 | 74,126 | |1836. | 130,794 | 38,943 | 70,824 | +-------+---------+------------+---------+
Duty, at present, 1_s._ per lb.
OPOBALSAM, is the balsam of Peru in a dry state.
OPOPONAX, is a gum-resin resembling gum ammoniac. It is occasionally used in medicine.
ORANGE DYE, is given by a mixture of red and yellow dyes in various proportions. Annotto alone dyes orange; but it is a fugitive colour.
ORCINE, is the name of the colouring principle of the _lichen dealbatus_. The lichen dried and pulverized is to be exhausted by boiling alcohol. The solution filtered hot, lets fall in the cooling, crystalline flocks, which do not belong to the colouring matter. The supernatant alcohol is to be distilled off, the residuum is to be evaporated to the consistence of an extract, and triturated with water till this liquid will dissolve no more. The aqueous solution reduced to the consistence of syrup, and left to itself in a cool place, lets fall, at the end of a few days, long brown brittle needles, which are to be freed by pressure from the mother water, and dried. That water being treated with animal charcoal, filtered and evaporated, will yield a second crop of crystals. These are orcine. Its taste is sweet and nauseous; it melts readily in a retort into a transparent liquid, and distils without undergoing any change. It is soluble in water and alcohol. Nitric acid colours it blood-red; which colour afterwards disappears. Subacetate of lead precipitates it completely. Its conversion into the archil red is effected by the action of an alkali, in contact with the air. When dissolved, for example, in ammonia, and exposed to the atmosphere, it takes a dirty brown red hue; but when the orcine is exposed to air charged with vapours of ammonia, it assumes by degrees a fine violet colour. To obtain this result, the orcine in powder should be placed in a capsule, alongside of a saucer containing water of ammonia; and both should be covered by a large bell glass; whenever the orcine has acquired a dark brown cast, it must be withdrawn from under the bell, and the excess of ammonia be allowed to volatilize. As soon as the smell of ammonia is gone, the orcine is to be dissolved in water; and then a few drops of ammonia being poured into the brownish liquid, it assumes a magnificent reddish-violet colour. Acetic acid precipitates the red lake of lichen.
ORES (_Mines_, Fr.; _Erze_, Germ.); are the mineral bodies which contain so much metal as to be worth the smelting, or being reduced by fire to the metallic state. The substances naturally combined with metals, which mask their metallic characters, are chiefly oxygen, chlorine, sulphur, phosphorus, selenium, arsenic, water, and several acids, of which the carbonic is the most common. Some metals, as gold, silver, platinum, often occur in the metallic state, either alone, or combined with other metals, constituting what are called native alloys.
I have described in the article MINE, the general structure of the great metallic repositories within the earth, as well as the most approved methods of bringing them to the surface; and in the article METALLURGY, the various mechanical and chemical operations requisite to reduce the ores into pure metals. Under each particular metal, moreover, in its alphabetical place, will be found a systematic account of its most important ores.
Relatively to the theory of the smelting of ores, the following observations may be made. It is probable that the coaly matter employed in that process is not the _immediate_ agent of their reduction; but the charcoal seems first of all to be transformed by the atmospherical oxygen into the oxide of carbon; which gaseous product then surrounds and penetrates the interior substance of the oxides, with the effect of decomposing them, and carrying off their oxygen. That this is the true mode of action, is evident from the well-known facts, that bars of iron, stratified with pounded charcoal, in the steel cementation-chest, most readily absorb the carbonaceous principle to their innermost centre, while their surfaces get blistered by the expansion of carburetted gases formed within; and that an intermixture of ores and charcoal is not always necessary to reduction, but merely an interstratification of the two, without intimate contact of the particles. In this case, the carbonic acid which is generated at the lower surfaces of contact of the strata, rising up through the first bed of ignited charcoal, becomes converted into carbonic oxide; and this gaseous matter, passing up through the next layer of ore, seizes its oxygen, reduces it to metal, and is itself thereby transformed once more into carbonic acid; and so on in continual alternation. It may be laid down, however, as a general rule, that the reduction is the more rapid and complete, the more intimate the mixture of the charcoal and the metallic oxide has been, because the formation of both the carbonic acid and carbonic oxide becomes thereby more easy and direct. Indeed the cementation of iron bars, into steel will not succeed, unless the charcoal be so porous as to contain, interspersed, enough of air to favour the commencement of its conversion into the gaseous oxide; thus acting like a ferment in brewing. Hence also finely pulverized charcoal does not answer well; unless a quantity of ground iron cinder or oxide of manganese be blended with it, to afford enough of oxygen to begin the generation of carbonic oxide gas; whereby the successive transformations into acid, and oxide, are put in train.
ORPIMENT (Eng. and Fr., _Yellow sulphuret of arsenic_; _Operment_, _Rauschgelb_, Germ.); occurs in indistinct crystalline particles, and sometimes in oblique rhomboidal prisms; but for the most part, in kidney and other imitative forms; it has a scaly and granular aspect; texture foliated, or radiated; fracture small granular, passing into conchoidal; splintery, opaque, shining, with a weak diamond lustre; lemon, orange, or honey yellow; sometimes green; specific gravity, 3·44 to 3·6. It is found in floetz rocks, in marl, clay sand-stone, along with realgar, lead-glance, pyrites, and blende, in many parts of the world. It volatilizes at the blowpipe. It is used as a pigment.
The finest specimens come from Persia, in brilliant yellow masses, of a lamellar texture, called golden orpiment.
Artificial orpiment is manufactured chiefly in Saxony, by subliming in cast-iron cucurbits, surmounted by conical cast-iron capitals, a mixture in due proportions of sulphur and arsenious acid (white arsenic). As thus obtained, it is in yellow compact opaque masses, of a glassy aspect; affording a powder of a pale yellow colour. Genuine orpiment is often adulterated with an ill-made compound; which is sold in this country by the preposterous name of king’s yellow. This fictitious substance is frequently nothing else than white arsenic combined with a little sulphur; and is quite soluble in water. It is therefore a deadly poison, and has been administered with criminal intentions and fatal effects. I had occasion, some years ago, to examine such a specimen of king’s yellow, with which a woman had killed her child. A proper insoluble sulphuret of arsenic, like the native or the Saxon, may be prepared by transmitting sulphuretted hydrogen gas through any arsenical solution. It consists of 38·09 sulphur, and 60·92 of metallic arsenic, and is not remarkably poisonous. The finest kinds of native orpiment are reserved for artists; the inferior are used for the indigo vat. They are all soluble in alkaline lyes, and in water of ammonia.
ORYCTNOGNOSY, is the name given by Werner to the knowledge of minerals; and is therefore synonymous with the English term Mineralogy.
OSTEOCOLLA, is the glue obtained from bones, by removing the earthy phosphates with muriatic acid, and dissolving the cartilaginous residuum in water at a temperature considerably above the boiling point, by means of a digester. It is a very indifferent article.
OSMIUM, is a metal discovered by Mr. Tennant in 1803, among the grains of native platinum. It occurs also associated with the ore of iridium. As it has not been applied to any use in the arts, I shall reserve any chemical observations that the subject may require for the article PLATINUM.
OXALATES, are saline compounds of the bases with
OXALIC ACID (_Acide oxalique_, Fr.; _Sauerkleesaüre_, Germ.); which is the object of a considerable chemical manufacture. It is usually prepared upon the small scale by digesting four parts of nitric acid of specific gravity 1·4, upon one part of sugar, in a glass retort; but on the large scale, in a series of salt-glazed stoneware pipkins, two-thirds filled, and set in a water bath. The addition of a little sulphuric acid has been found to increase the product. 15 pounds of sugar yield fully 17 pounds of the crystalline acid. This acid exists in the juice of wood sorrel, the _oxalis acetosella_, in the state of a bi-oxalate; from which the salt is extracted as an object of commerce in Switzerland, and sold under the name of salt of sorrel, or sometimes, most incorrectly, under that of salt of lemons.
Some prefer to make oxalic acid by acting upon 4 parts of sugar, with 24 parts of nitric acid, of specific gravity 1·220, heating the solution in a retort till the acid begins to decompose, and keeping it at this temperature as long as nitrous gas is disengaged. The sugar loses a portion of its carbon, which combining with the oxygen of the nitric acid, becomes carbonic acid, and escapes along with the deutoxide of nitrogen. The remaining carbon and hydrogen of the sugar being oxidized at the expense of the nitric acid, generate a mixture of two acids, the oxalic and the malic. Whenever gas ceases to issue, the retort must be removed from the source of heat, and set aside to cool; the oxalic acid crystallizes, but the malic remains dissolved. After draining these crystals upon a filter funnel, if the brownish liquid be further evaporated, it will furnish another crop of them. The residuary mother water is generally regarded as malic acid, but it also contains both oxalic and nitric acids; and if heated with 6 parts of the latter acid, it will yield a good deal more oxalic acid at the expense of the malic. The brown crystals now formed being, however, penetrated with nitric, as well as malic acid, must be allowed to dry and effloresce in warm dry air, whereby the nitric acid will be got rid of without injury to the oxalic. A second crystallization and efflorescence will entirely dissipate the remainder of the nitric acid, so as to afford pure oxalic acid at the third crystallization. Sugar affords, with nitric acid, a purer oxalic acid, but in smaller quantity, than saw-dust, glue, silk, hairs, and several other animal and vegetable substances.
Oxalic acid occurs in aggregated prisms when it crystallizes rapidly, but in tables of greater or less thickness when slowly formed. They lose their water of crystallization in the open air, fall into powder, and weigh 0·28 less than before; but still retain 0·14 parts of water, which the acid does not part with except in favour of another oxide, as when it is combined with oxide of lead. The effloresced acid contains 20 per cent. of water, according to Berzelius. By my analysis, the crystals consist of three prime equivalents, of water = 27, combined, with one of dry oxalic acid = 36; or in 100 parts, of 42·86 of water with 57·14 of acid. The acid itself consists of 2 atoms of carbon = 12, + 3 of oxygen = 24; of which the sum is, as above stated, 36. This acid has a sharp sour taste, and sets the teeth on edge; half a pint of water, containing only 1 gr. of acid, very sensibly reddens litmus paper. Nine parts of water dissolve one part of the crystals at 60° F. and form a solution, of spec. grav. 1·045, which when swallowed acts as a deadly poison. Alcohol also dissolves this acid. It differs from all the other acid products of the vegetable kingdom, in containing no hydrogen, as I demonstrated (in my paper upon the ultimate analysis of organic bodies, published in the Phil. Trans. for 1822), by its giving out no muriatic acid gas, when heated in a glass tube with calomel or corrosive sublimate.
Oxalic acid is employed chiefly for certain styles of discharge in calico-printing, (which see), and for whitening the leather of boot-tops. Oxalate of ammonia is an excellent reagent for detecting lime and its salts in any solution. The acid itself, or the bi-oxalate of potash, is often used for removing ink or iron-mould stains from linen.
A convenient plan of testing the value of peroxide of manganese for bleachers, &c., originally proposed by Berthier, has been since simplified by Dr. Thomson, as follows. In a poised Florence flask weigh 600 grains of water, and 75 grains of crystallized oxalic acid; add 50 grains of the manganese, and as quickly as possibly afterwards from 150 to 200 grains of concentrated sulphuric acid. Cover the mouth of the flask with paper, and leave it at rest for 24 hours. The loss of weight it has now suffered, corresponds exactly to the weight of peroxide of manganese present; because the quantity of carbonic acid producible by the reaction of the oxalic acid with the peroxide, is precisely equal to the weight of the peroxide, as the doctrine of chemical equivalents shows.
OXIDES, are neutral compounds, containing oxygen in equivalent proportion.
OXISELS, are salts, consisting of oxygenated acids and oxides, to distinguish them from the HALOSELS, which are salts consisting of one of the archæal elements; such as chlorine, iodine, bromine, &c. combined with metals. See SALT.
OXYGEN _(Oxigène_, Fr.; _Sauerstoff_, Germ.); is a body which can be examined only in the gaseous form; for which purpose it is most conveniently obtained in a pure state by exposing chlorate of potash, or red oxide of mercury, in a glass retort, or recurved tube, to the heat of a spirit lamp; 100 grains of the salt yield 115 cubic inches of gas. One pound of nitre, ignited in an iron retort, gives out about 1200 cubic inches of oxygen, mixed with a little nitrogen. The peroxide of manganese also affords it, either by ignition alone in an iron or earthen retort, or by a lamp heat in a glass retort, when mixed with sulphuric acid. Oxygen is void of taste, colour, and smell. It possesses all the mechanical properties of the atmosphere. Its specific gravity is 1·1026 compared to air 1·0000; whence 100 cubic inches of it weigh 33·85 grains. Combustibles, even iron and diamonds, once kindled, burn in it most splendidly. It forms 21 parts in 100 by volume of air, being the constituent essential to the atmospheric functions of supporting animal and vegetable life, as well as flame.
The full development of this subject in its multifarious relations, will be discussed in my forthcoming new system of chemistry.
OXYGENATED-MURIATIC, and OXYMURIATIC, are the names originally given by the French chemists, from false theoretical notions, to chlorine, which Sir H. Davy proved to be an undecompounded substance.
P.
PACKFONG, is the Chinese name of the alloy called white copper, or German silver.
PACO, or PACOS, is the Peruvian name of an earthy-looking ore, which consists of brown oxide of iron, with imperceptible particles of native silver disseminated through it.
PADDING MACHINE (_Machine à plaquer_, Fr.; _Klatsch_, or _Grundirmaschine_, Germ.); in calico-printing, is the apparatus for imbuing a piece of cotton cloth uniformly with any mordant. In _fig._ 774. A B C D represents in section a cast-iron frame, supporting two opposite standards above M, in whose vertical slot the gudgeons _a b_, of two copper or bronze cylinders E F, run; the gudgeons of E turn upon fixed brasses or plummer blocks; but the superior cylinder F rests upon the surface of the under one, and may be pressed down upon it with greater or less force by means of the weighted lever _d e f g_, whose centre of motion is at _d_, and which bears down upon the axle of F. K is the roller upon which the pieces of cotton cloth intended to be padded are wound; several of them, being stitched endwise together. They receive tension from the action of a weighted belt _o_, _n_, which passes round a pulley _n_ upon the end of the roller K. The trough G, which contains the colouring matter or mordant, rests beneath the cylinder upon the table L, or other convenient support. About two inches above the bottom of the trough, there is a copper dip-roller C, under which the cloth passes, after going round the guide roller _m_. Upon escaping from the trough, it is drawn over the half-round stretcher-bar at I, grooved obliquely right and left, as shown at N, whereby it acquires a diverging extension from the middle, and enters with a smooth surface between the two cylinders E F. These are lapped round 6 or 7 times with cotton cloth, to soften and equalize their pressure. The piece of goods glides obliquely upwards, in contact with one third of the cylinder F, and is finally wound about the uppermost roller H. The gudgeon of H revolves in the end of the radius _h_, _k_, which is jointed at _k_, and movable by a mortise at _i_ along the quadrantal arc towards _l_, as the roller K becomes enlarged by the convolutions of the web. The under cylinder E receives motion by a pulley or rigger upon its opposite end, from a band connected with the driving-shaft of the printshop. To ensure perfect equability in the application of the mordant, the goods are in some works passed twice through the trough; the pressure being increased the second time by sliding the weight _g_ to the end of the lever _d f_.
A view of a padding machine in connexion with the driving mechanism is given under HOT FLUE; see also STARCHING MACHINE.
PAINT. See ROUGE.
PAINTS, GRINDING OF. There are many pigments, such as common orpiment, or king’s yellow, and verdigris, which are strong poisons; others which are very deleterious, and occasion dreadful maladies, such as white lead, red lead, chrome yellow, and vermillion; none of which can be safely ground by hand with the slab and muller, but should always be triturated in a mill. The emanations of white lead cause, first, that dangerous disease the _colica pictonum_, afterwards paralysis, or premature decrepitude and lingering death.
_Figs._ 775, 776, 777, 778. exhibit the construction of a good colour-mill in three views; _fig._ 775. being an elevation shown upon the side of the handle, or where the power is applied to the shaft; _fig._ 776. a second elevation, taken upon the side of the line _c_, _d_, of the plan or bird’s-eye view, _fig._ 777.
The frame-work A A of the mill is made of wood or cast iron, strongly mortised or bolted together; and strengthened by the two cross iron bars B, B. _Fig._ 778. is a plan of the millstones. The lying or nether millstone C, _fig._ 776, is of cast iron, and is channelled on its upper face like corn millstones. It is fixed upon the two iron bars B, B; but may be preferably supported upon the 3 points of adjustable screws, passing up through bearing-bars. The millstone C is surrounded by a large iron hoop D, for preventing the pasty-consistenced colour from running over the edge. It can escape only by the sluice hole E, _fig._ 776., formed in the hoop; and is then received in the tub X placed beneath.
The upper or moving millstone F, is also made of cast iron. The dotted lines indicate its shape. In the centre it has an aperture with ledges G, G; there is also a ledge upon its outer circumference, sufficiently high to confine the colour which may occasionally accumulate upon its surface. An upright iron shaft H passes into the turning stone, and gives motion to it. A horizontal iron bevel wheel K, _figs._ 776, 777., furnished with 27 wooden teeth, is fixed upon the upper end of the upright shaft H. A similar bevel wheel L, having the same number of teeth, is placed vertically upon the horizontal iron axis M, M, and works into the wheel K. This horizontal axis M, M bears, at one of its ends, a handle or winch N, by which the workman may turn the millstone F; and on the other end of the same axis, the fly-wheel O is made fast, which serves to regulate the movements of the machine. Upon one of the spokes of the fly-wheel there is fixed, in like manner, a handle P, which may serve upon occasion for turning the mill. This handle may be attached at any convenient distance from the centre, by means of the slot and screw-nut J.
The colour to be ground is put into the hopper R, below which the bucket S is suspended, for supplying the colour uniformly through the orifice in the millstone G. A cord or chain T, by means of which the bucket S is suspended at a proper height for pouring out the requisite quantity of colour between the stones, pulls the bucket obliquely, and makes its beak rest against the square upright shaft H. By this means the bucket is continually agitated in such a way as to discharge more or less colour, according to its degree of inclination. The copper cistern X, receives the colour successively as it is ground; and, when full, it may be carried away by the two handles Z, Z; it may be emptied by the stopcock Y, without removing the tub.
PAINTS, VITRIFIABLE. See PORCELAIN, POTTERY, and STAINED GLASS.
PALLADIUM; a rare metal, possessed of valuable properties; was discovered in 1803, by Dr. Wollaston, in native platinum. It constitutes about 1 per cent. of the Columbian ore, and from 1/4 to 1 per cent. of the Uralian ore of this metal; occurring nearly pure in loose grains, of a steel-gray colour, passing into silver white, and of a specific gravity of from 11·8 to 12·14; also as an alloy with gold in Brazil, and combined with selenium in the Harz near Tilkerode. Into the nitro-muriatic solution of native platinum, if a solution of cyanide of mercury be poured, the pale yellow cyanide of palladium will be thrown down, which being ignited affords the metal. This is the ingenious process of Dr. Wollaston. The palladium present in the Brazilian gold ore may be readily separated as follows: melt the ore along with 2 or 3 parts of silver, granulate the alloy, and digest it with heat in nitric acid of specific gravity 1·3. The solution containing the silver and palladium, for the gold does not dissolve, being treated with common salt or muriatic acid, will part with all its silver in the form of a chloride. The supernatant liquor being concentrated and neutralized with ammonia, will yield a rose-coloured salt in long silky crystals, the ammonia-muriate of palladium, which being washed in ice-cold water, and ignited, will afford 40 per cent. of metal.
The metal obtained by this process is purer than that by the former; and if it be fused in a crucible along with borax, by the heat of a powerful air-furnace or forge, a button of malleable and ductile palladium will be produced. When a slip of it is heated to redness, it takes a bronze-blue shade of greater or less intensity, as the slip is cooled more or less slowly; but if it be suddenly chilled, as by plunging it into water, it resumes instantly its white lustre. This curious phenomenon depending upon oxidizement and de-oxidizement, in different circumstances, serves at once to distinguish palladium from platinum.
Pure palladium resembles platinum, but has more of a silver hue; when planished by the hammer into a cup, such as that of M. Bréant, in the museum of the Mint at Paris, it is a splendid steel-white metal, not liable, like silver, to tarnish in the air. Another cup made by M. Bréant, weighing 2 lbs. (1 kilogramme), was purchased by Charles X., and is now in the _garde-meuble_ of the French crown. The specific gravity of this metal, when laminated, is stated by Dr. Wollaston at 11·8, and by Vauquelin at 12·1. It melts at from 150° to 160° Wedgewood; and does not oxidize at a white heat. When a drop of tincture of iodine, is let fall upon the surface of this metal, and dissipated over a lamp flame, a black spot remains, which does not happen with platinum. A slip of palladium has been used with advantage to inlay the limbs of astronomical instruments, where the fine graduated lines are cut, because it is bright, and not liable to alteration, like silver.
There are a protoxide and peroxide of palladium. The proto-chloride consists of 60 of metal and 40 of chlorine; the cyanide, of 67 of metal, and 33 of cyanogen.
PALM OIL (_Huile de palme_, Fr.; _Palmöl_, Germ.); is obtained, in Guinea and Guyana, by expressing, as also by boiling, the fruit of the _avoira elais_. It has an orange colour, a smell of violets, a bland taste, is lighter than water, melts at 84° Fahr., becomes rancid and pale by exposure to air, dissolves in boiling alcohol, and consists of 69 parts of oleine, and 31 of stearine, in 100. It is employed chiefly for making yellow soap. It may be bleached by the action of either chlorine or oxygen gas, as also by that of light and heat.
_Palm oil, quantity of,_
+-------+---------+------------+---------+ | | |Retained for| | | |Imported.|consumption.|Exported.| +-------+---------+------------+---------+ |_Year._| _Cwts._ | _Cwts._ | _Cwts._ | | 1835. | 260,151 | 242,733 | 30,915 | | 1836. | 277,017 | 234,357 | 34,379 | | 1837. | 223,329 | 214,000 | | +-------+---------+------------+---------+
Duty, 1_s._ 3_d._ per cwt.
PAPER CUTTING. Mr. T. B. Crompton, of Farnworth, Lancashire, who obtained a patent in May, 1821, for proposing to conduct the newly formed web of paper in the Fourdrinier machine over heated cylinders, for the purpose of drying it expeditiously, in imitation of the mode so long practised in drying calicoes, obtained, along with Enoch Miller, another, in May, 1828, for cutting the endless web of paper lengthwise, by revolving circular blades, fixed upon a roller, parallel to a cylinder, round which the paper is lapped, and progressively unwound.
A patent had been obtained two months before, for certain improvements in cutting paper, by Mr. Edward Cowper, consisting of a machine, with a reel on which the web of paper of very considerable length has been previously wound, in the act of being made in a Fourdrinier’s machine; this web of paper being of sufficient width to produce two, three, or more sheets, when cut.
The several operative parts of the machine are mounted upon standards, or frame-work, of any convenient form or dimensions, and consist: of travelling endless tapes to conduct the paper over and under a series of guide rollers; of circular rotatory cutters for the purpose of separating the web of paper into strips equal to the widths of the intended sheets; and of a saw-edged knife, which is made to slide horizontally for the purpose of separating the strips into such portions or lengths as shall bring them to the dimensions of a sheet of paper.
The end of the web of paper from the reel _a_, _fig._ 779. is first conducted up an inclined plane _b_ by hand; it is then taken hold of by endless tapes extended upon rollers, as in Mr. Cowper’s PRINTING MACHINE, which see. These endless tapes carry the web of paper to the roller _c_, which is pressed against the roller _d_ by weighted levers, acting upon the plummer blocks that its axle is mounted in. The second roller _d_ may be either of wood or metal, having several grooves formed round its periphery for the purpose of receiving the edges of the circular cutters _e_, (see CARD-CUTTING) mounted upon an axle turning upon bearings in the standards or frame.
In order to allow the web of paper to proceed smoothly between the two rollers _c_, _d_, a narrow rib of leather is placed round the edges of one or both of these rollers, for the purpose of leaving a free space between them, through which the paper may pass without wrinkling.
From the first roller _c_, the endless tapes conduct the paper over the second _d_, and then under a pressing roller _f_, in which progress the edges of the circular knives _e_, revolving in the grooves of the second roller _d_, cut the web of paper longitudinally into strips of such widths as may be required, according to the number of the circular cutters and distances between them.
The strips of paper proceed onward from between the knife roller _d_ and pressing roller _f_, conducted by tapes, until they reach a fourth roller _g_, when they are allowed to descend, and to pass through the apparatus designed to cut them transversely; that is, into sheet lengths.
The apparatus for cutting the strips into sheets is a sliding knife, placed horizontally upon a frame at _h_, which frame, with the knife _e_, is moved to and fro by a jointed rod _i_, connected to a crank on the axle of the pulley _k_. A flat board or plate _l_ is fixed to the standard frame in an upright position, across the entire width of the machine; and this board or plate has a groove or opening cut along it opposite to the edge of the knife. The paper descending from the fourth roller _g_ passes against the face of this board, and as the carriage with the knife advances, two small blocks, mounted upon rods with springs _m m_, come against the paper, and hold it tight to the board or plate _l_, while the edge of the knife is protruded forward into the groove of that board or plate, and its sharp saw-shaped teeth passing through the paper, cut one row of sheets from the descending strips; which, on the withdrawing of the blocks, falls down, and is collected on the heap below.
The power for actuating this machine is applied to the reverse end of the axle, on which the pulley _k_ is fixed, and a band _n_, _n_, _n_, _n_, passing from this pulley over tension wheels _o_, drives the wheel _q_ fixed to the axle of the knife roller _d_; hence this roller receives the rotatory motion which causes it to conduct forward the web of paper, but the other rollers _c_ and _f_, are impelled solely by the friction of contact.
The rotation of the crank on the axle of _k_, through the intervention of the crank-rod _i_, moves the carriage _h_, with the knife, to and fro at certain periods, and when the spring blocks _m_ come against the grooved plate _l_, they slide their guide rods into them, while the knife advances to sever the sheets of paper. But as sheets of different dimensions are occasionally required, the lengths of the slips delivered between each return of the knife are to be regulated by enlarging or diminishing the diameter of the pulley _k_, which will of course retard or facilitate the rotation of the three conducting rollers, _c_, _d_, _f_, and cause a greater or less length of the paper to descend between each movement of the knife carriage.
The groove of this pulley _k_, which is susceptible of enlargement, is constructed of wedge-formed blocks passed through its sides, and meeting each other in opposite directions, so that on drawing out the wedges a short distance, the diameter of the pulley becomes diminished; or by pushing the wedges further in, the diameter is increased; and a tension wheel _p_ being suspended in a weighted frame, keeps the band always tight.
As it is necessary that the paper should not continue descending while it is held by the blocks _m_, _m_ to be cut, and yet that it should be led on progressively over the knife roller _d_, the fourth roller _g_, which hangs in a lever _j_, is made to rise at that time, so as to take up the length of paper delivered, and to descend again when the paper is withdrawn. This is effected by a rod _r_, connected to the crank on the shaft of the aforesaid roller _k_, and also to the under part of the lever _j_, which lever hanging loosely upon the axle of the knife roller _d_, as its fulcrum, vibrates with the under roller _g_, so as to effect the object in the way described.
The patentee states that several individual parts of this machine are not new, and that some of them are to be found included in the specifications of other persons, such as the circular cutters _e_, which are employed by Mr. Dickinson (CARD-CUTTING), and the horizontal cutter _h_, by Mr. Hansard; he therefore claims only the general arrangement of the parts in the form of a machine for the purpose of cutting paper, as the subject of his invention.
The machine for cutting paper contrived by John Dickinson, Esq. of Nash Mill, was patented in January, 1829. The paper is wound upon a cylindrical roller _a_, _fig._ 780., mounted upon an axle, supported in an iron frame or standard. From this roller the paper in its breadth is extended over a conducting drum _b_, also mounted upon an axle turning in the frame or standard, and after passing under a small guide roller, it proceeds through a pair of drawing or feeding rollers _c_, which carry it into the cutting machine.
Upon a table _d_, _d_, firmly fixed to the floor of the building, there is a series of chisel-edged knives _e_, _e_, _e_, placed at such distances apart as the dimensions of the cut sheets of paper are intended to be. These knives are made fast to the table, and against them a series of circular cutters _f_, _f_, _f_, mounted in a swinging frame _g_, _g_, are intended to act. The length of paper being brought along the table over the edges of the knives, up to a stop _h_, the cutters are then swung forwards, and by passing over the paper against the stationary knives, the length of paper becomes cut into three separate sheets.
The frame _g_, _g_, which carries the circular cutters _f_, _f_, _f_, hangs upon a very elevated axle, in order that its pendulous swing may move the cutters as nearly in a horizontal line as possible; and it is made to vibrate to and fro by an eccentric, or crank, fixed upon a horizontal rotatory shaft extending over the drum _b_, considerably above it, which may be driven by any convenient machinery.
The workmen draw the paper from between the rollers _c_, and bring it up to the stop _h_, in the intervals between the passing to and fro of the swing-cutters.
The following very ingenious apparatus for cutting the paper web transversely into any desired lengths, was made the subject of a patent by Mr. E. N. Fourdrinier, in June, 1831, and has since been performing its duty well in many establishments.
_Fig._ 781. is an elevation, taken upon one side of the machine; and _fig._ 782. is a longitudinal section. _a_, _a_, _a_, _a_, are four reels, each covered with one continuous sheet of paper; which reels are supported upon bearings in the frame-work _b_, _b_, _b_. _c_, _c_, _c_, is an endless web of felt-cloth passed over the rollers _d_, _d_, _d_, _d_, which is kept in close contact with the under side of the drum _e_, _e_, seen best in _fig._ 782.
The several parallel layers of paper to be cut, being passed between the drum _e_, and the endless felt _c_, will be drawn off their respective reels, and fed into the machine, whenever the driving-band is slid from the loose to the fast pulley upon the end of the main shaft _f_. But since the progressive advance of the paper-webs must be arrested during the time of making the cross cut through it, the following apparatus becomes necessary. A disc _g_, which carries the pin or stud of a crank _i_, is made fast to the end of the driving shaft _f_. This pin is set in an adjustable sliding piece, which may be confined by a screw within the bevelled graduated groove, upon the face of the disc _g_, at variable distances from the axis, whereby the eccentricity of the stud _i_, and of course the throw of the crank, may be considerably varied. The crank stud _i_ is connected by its rod _j_, to the swinging curvilinear rack _k_, which takes into the toothed wheel _l_, that turns freely upon the axle of the feed drum _e_, _e_. From that wheel the arms _m_, _m_, rise, and bear one or more palls _n_, which work in the teeth of the great ratchet wheel _o_, _o_, mounted upon the shaft of the drum _e_.
The crank-plate _g_ being driven round in the direction of its arrow, will communicate a see-saw movement to the toothed arc _k_, next to the toothed wheel _l_ in gearing with it, and an oscillatory motion to the arms _m_, _m_, as also to their surmounting pall _n_. In its swing to the left hand, the catch of the pall will slide over the slope of the teeth of the ratchet wheel _o_; but in its return to the right hand, it will lay hold of these teeth, and pull them, with their attached drum, round a part of a revolution. The layers of paper in close contact with the under half of the drum will be thus drawn forward at intervals, from the reels, by the friction between its surface and the endless felt, and in lengths corresponding to the arc of vibration of the pall. The knife for cutting these lengths transversely is brought into action at the time when the swing arc is making its inactive stroke, viz., when it is sliding to the left over the slopes of the ratchet teeth _o_. The extent of this vibration varies according to the distance of the crank stud _i_, from the centre _f_, of the plate _g_, because that distance regulates the extent of the oscillations of the curvilinear rack, and that of the rotation of the drum _e_, by which the paper is fed forwards to the knife apparatus. The proper length of its several layers being by the above described mechanism carried forward over the bed _r_ of the cutting knife or shears _r_, _v_, whose under blade _r_ is fixed, the wiper _s_, in its revolution with the shaft _f_, lifts the tail of the lever _t_, consequently depresses the transverse movable blade _v_ (as shown in _fig._ 783.), and slides the slanting blades across each other obliquely, like a pair of scissors, so as to cause a clean cut across the plies of paper. But just before the shears begin to operate, the transverse board _u_ descends to press the paper with its edge, and hold it fast upon the bed _r_. During the action of the upper blade _v_, against the under _r_, the fall board _u_, is suspended by a cord passing across pullies from the arm _y_ of the bell-crank lever _t_, _t_. Whenever the lifter cam _s_, has passed away from the tail of the bell-crank _t_, the weight _z_, hung upon it, will cause the blade _v_, and the pinching board _u_, to be moved up out of the way of the next length of paper, which is regularly brought forward by the rotation of the drum _e_, as above described. The upper blade of the shears is not set parallel to the shaft of the drum, but obliquely to it, and is, moreover, somewhat curved, so as to close its edge progressively upon that of the fixed blade. The blade _v_ may also be set between two guide pieces, and have the necessary motion given to it by levers.
PAPER-HANGINGS, called more properly by the French, _papiers peints_. The art of making paper-hangings, _papier de tenture_, has been copied from the Chinese, among whom it has been practised from time immemorial. The English first imported and began to imitate the Chinese paper-hangings; but being exposed till very lately to a high excise duty upon the manufacture, they have not carried it to that extent and pitch of refinement which the French genius has been enabled to do, unchecked by taxation. The first method of making this paper was stencilling; by laying upon it, in an extended state, a piece of pasteboard having spaces cut out of various figured devices, and applying different water colours with the brush. Another piece of pasteboard with other patterns cut out was next applied, when the former figures were dry, and new designs were thus imparted. By a series of such operations, a tolerable pattern was executed, but with no little labour and expense. The processes of the calico printer were next resorted to, in which engraved blocks of the pear or sycamore were employed to impress the coloured designs.
Paper-hangings may be distinguished into two classes; 1. those which are really painted, and which are designed in France under the title of _papiers peints_, with brilliant flowers and figures; and 2. those in which the designs are formed by foreign matters applied to the paper, under the name of _papier tontisse_, or flock paper.
The operations common to paper-hangings, of both kinds, may be stated as follows:--
1. The paper should be well sized.
2. The edges should be evenly cut by an apparatus like the bookbinder’s press.
3. The ends of each of the 24 sheets which form a piece, should be nicely pasted together; or a Fourdrinier web of paper should be taken.
4. Laying the grounds, is done with earthy colours or coloured lakes thickened with size, and applied with brushes.
An expert workman, with one or two children, can lay the grounds of 300 pieces in a day. The pieces are now suspended upon poles near the ceiling, in order to be dried. They are then rolled up and carried to the apartment where they are polished, by being laid upon a smooth table, with the painted side undermost, and rubbed with the polisher. Pieces intended to be satined, are grounded with fine Paris plaster, instead of Spanish white; and are not smoothed with a brass polisher, but with a hard brush attached to the lower end of the swing polishing rod. After spreading the piece upon the table with the grounded side undermost, the paper-stainer dusts the upper surface with finely powdered chalk of Briançon, commonly called talc, and rubs it strongly with the brush. In this way the satiny lustre is produced.
THE PRINTING OPERATIONS.
Blocks about two inches thick, formed of three separate boards glued together, of which two are made of poplar, and one (that which is engraved) of pear-tree or sycamore, are used for printing paper-hangings, as for calicoes. The grain of the upper layer of wood should be laid across that of the layer below. As many blocks are required as there are colours and shades of colour. To make the figure of a rose, for example, three several reds must be applied in succession, the one deeper than the other, a white for the clear spaces, two and sometimes three greens for the leaves, and two wood colours for the stems; altogether from 9 to 12 for a rose. Each block carries small pin points fixed at its corners to guide the workman in the insertion of the figure exactly in its place. An expert hand places these guide pins so that their marks are covered and concealed by the impression of the next block; and the finished piece shows merely those belonging to the first and last blocks.
In printing, the workman employs the same _swimming-tub_ apparatus which has been described under block printing (see CALICO-PRINTING), takes off the colour upon his blocks, and impresses them on the paper extended upon a table in the very same way. The tub in which the drum or frame covered with calf-skin is inverted, contains simply water thickened with parings of paper from the bookbinder, instead of the pasty mixture employed by the calico-printers. In impressing the colour by the block upon the paper, he employs a lever of the second kind, to increase the power of his arm, making it act upon the block through the intervention of a piece of wood, shaped like the bridge of a violin. This tool is called _tasseau_ by the French. A child is constantly occupied in spreading colour with a brush upon the calf-skin head of the drum or sieve, and in sliding off the paper upon a wooden trestle or horse, in proportion as it is finished. When the piece has received one set of coloured impressions, the workman, assisted by his little aid called a _tireur_ (drawer), hooks it upon the drying-poles under the ceiling. A sufficient number of pieces should be provided to keep the printer occupied during the whole at least of one day, so that they will be dried and ready to receive another set of coloured impressions by the following morning.
All the colours are applied in the same manner, every shade being formed by means of the blocks, which determine all the beauty and regularity of the design. A pattern drawer of taste may produce a very beautiful effect. The history of Psyche and Cupid, by M. Dufour, has been considered a masterpiece in this art, rivalling the productions of the pencil in the gradation, softness, and brilliancy of the tints.
When the piece is completely printed, the workman looks it all over, and if there be any defects, he corrects them by the brush or pencil, applying first the correction of one colour, and afterwards of the rest.
A final satining, after the colours are dried, is communicated by the friction of a finely polished brass roller, attached by its end gudgeons to the lower extremity of a long swing-frame; and acting along the cylindrical surface of a smooth table, upon which the paper is spread.
The _fondu_ or rainbow style of paper-hangings, which I have referred to this place in the article CALICO-PRINTING, is produced by means of an assortment of oblong narrow tin pans, fixed in a frame, close side to side, each being about one inch wide, two inches deep, and eight inches long; the colours of the prismatic spectrum, red, orange, yellow, green, &c., are put, in a liquid state, successively in these pans; so that when the oblong brush A, B, with guide ledges _a_, _b_, _c_, is dipped into them across the whole of the parallel row at once, it comes out impressed with the different colours at successive points _e_, _e_, _e_, _e_, of its length, and is then drawn by the paper-stainer over the face of the woollen drumhead, or sieve of the swimming tub, upon which it leaves a corresponding series of stripes in colours, graduating into one another like those of the prismatic spectrum. By applying his block to the _tear_, the workman takes up the colour in rainbow hues, and transfers these to the paper. _f_, _f_, _f_, _f_ show the separate brushes in tin sheaths, set in one frame.
At M. Zuber’s magnificent establishment in the antient château of Rixheim, near Mulhouse, where the most beautiful French _papiers peints_ are produced, and where I was informed that no less than 3000 blocks are required for one pattern, I saw a two-colour calico machine employed with great advantage, both as to taste and expedition. Steam-charged cylinders were used to dry the paper immediately after it was printed, as the colours, not being so rapidly absorbed as they are by calico, would be very apt to spread.
The operations employed for common paper-hangings, are also used for making flock paper, only a stronger size is necessary for the ground. The flocks are obtained from the woollen cloth manufacturers, being cut off by their shearing machines, called _lewises_ by the English workmen, and are preferred in a white state by the French paper-hanging makers, who scour them well, and dye them of the proper colours themselves. When they are thoroughly stove-dried, they are put into a conical fluted mill, like that for making snuff, and are properly ground. The powder thus obtained is afterwards sifted by a bolting-machine, like that of a flour mill, whereby flocks of different degrees of fineness are produced. These are applied to the paper after it has undergone all the usual printing operations. Upon the workman’s left hand, and in a line with his printing table, a large chest is placed for receiving the flock powders: it is seven or eight feet long, two feet wide at the bottom, three feet and a half at top, and from 15 to 18 inches deep. It has a hinged lid. Its bottom is made of tense calf-skin. This chest is called the _drum_; it rests upon four strong feet, so as to stand from 24 to 28 inches above the floor.
The block which serves to apply the adhesive basis of the velvet-powders, bears in relief only the pattern corresponding to that basis, which is formed with linseed oil, rendered drying by being boiled with litharge, and afterwards ground up with white lead. The French workmen call this mordant the _encaustic_. It is put upon the cloth which covers the inverted swimming tub, in the same way as the common colours are, and is spread with a brush by the _tireur_ (corruptly styled _tearer_ by some English writers). The workman daubs the blocks upon the mordant, spreads the pigment even with a kind of brush, and then applies it by impression to the paper. Whenever a sufficient surface of the paper has been thus covered, the child draws it along into the great chest, sprinkling the flock powder over it with his hands; and when a length of 7 feet is printed, he covers it up within the drum, and beats upon the calf-skin bottom with a couple of rods to raise a cloud of flock inside, and to make it cover the prepared portion of the paper uniformly. He now lifts the lid of the chest, inverts the paper, and beats its back lightly, in order to detach all the loose particles of the woolly powder.
By the operation just described, the velvet-down being applied every where of the same colour, would not be agreeable to the eye, if shades could not be introduced to relieve the pattern. To give the effect of drapery, for example, the appearance of folds must be introduced. For this purpose, when the piece is perfectly dry, the workman stretches it upon his table, and by the guidance of the pins in his blocks, he applies to the flock surface a colour in distemper, of a deep tint, suited to the intended shades, so that he dyes the wool in its place. Light shades are produced by applying some of his lighter water-colours.
Gold leaf is applied upon the above mordant, when nearly dry; which then forms a proper gold size; and the same method of application is resorted to, as for the ordinary gilding of wood. When the size has become perfectly hard, the superfluous gold leaf is brushed off with a dossil of cotton wool or fine linen.
The colours used by the paper-hangers are the following:--
1. _Whites._ These are either white-lead, good whitening, or a mixture of the two.
2. _Yellows._ These are frequently vegetable extracts; as those of weld, or of Avignon or Persian berries, and are made by boiling the substances with water. Chrome yellow is also frequently used, as well as the _terra di Sienna_ and yellow ochre.
3. _Reds_ are almost exclusively decoctions of Brazil wood.
4. _Blues_ are either prussian blue, or blue verditer.
5. _Greens_, are Scheele’s green, a combination of arsenious acid, and oxide of copper; the green of Schweinfurth, or green verditer; as also a mixture of blues and yellows.
6. _Violets_ are produced by a mixture of blue and red in various proportions, or they may be obtained directly by mixing a decoction of logwood with alum.
7. _Browns, blacks, and grays._ Umber furnishes the brown tints. Blacks are either common ivory or Frankfort black; and grays are formed by mixtures of prussian blue and Spanish white.
All the colours are rendered adhesive and consistent, by being worked up with gelatinous size or a weak solution of glue, liquefied in a kettle. Many of the colours are previously thickened, however, with starch. Sometimes coloured lakes are employed. See LAKES.
PAPER, MANUFACTURE OF. (_Papeterie_, Fr.; _Papiermacherkunst_, Germ.) This most useful substance, which has procured for the moderns an incalculable advantage over the antients, in the means of diffusing and perpetuating knowledge, seems to have been first invented in China, about the commencement of the Christian era, and was thence brought to Mecca, along with the article itself, about the beginning of the 8th century; whence the Arabs carried it, in their rapid career of conquest and colonization, to the coasts of Barbary, and into Spain, about the end of the 9th or beginning of the 10th century.
By other accounts, this art originated in Greece, where it was first made from cotton fibres, in the course of the tenth century, and continued there in common use during the next three hundred years. It was not till the beginning of the 14th century that paper was made from linen in Europe, by the establishment of a paper-mill in 1390, at Nuremberg in Germany. The first English paper-mill was erected at Dartford by a German jeweller in the service of Queen Elizabeth, about the year 1588. But the business was not very successful; in consequence of which, for a long period afterwards, indeed till within the last 70 years, this country derived its supplies of fine writing papers from France and Holland. Nothing places in a more striking light the vast improvement which has taken place in all the mechanical arts of England since the era of Arkwright, than the condition of our paper-machine factories now, compared with those on the Continent. Almost every good automatic paper mechanism at present mounted in France, Germany, Belgium, Italy, Russia, Sweden, and the United States, has either been made in Great Britain, and exported to these countries, or has been constructed in them closely upon the English models.
Till within the last 30 years, the linen and hempen rags from which paper was made, were reduced to the pasty state of comminution requisite for this manufacture by mashing them with water, and setting the mixture to ferment for many days in close vessels, whereby they underwent in reality a species of putrefaction. It is easy to see that the organic structure of the fibres would be thus unnecessarily altered, nay, frequently destroyed. The next method employed, was to beat the rags into a pulp by stamping rods, shod with iron, working in strong oak mortars, and moved by water-wheel machinery. So rude and ineffective was the apparatus, that forty pairs of stamps were required to operate a night and a day, in preparing one hundred weight of rags. The pulp or paste was then diffused through water, and made into paper by methods similar to those still practised in the small hand-mills.
About the middle of the last century, the cylinder or engine mode, as it is called, of comminuting rags into paper pulp, was invented in Holland; which was soon afterwards adopted in France, and at a later period in England.
The first step in the paper manufacture, is the sorting of the rags into four or five qualities. They are imported into this country chiefly from Germany, and the ports of the Mediterranean. At the mill they are sorted again more carefully, and cut into shreds by women. For this purpose a table frame is covered at top with wire cloth, containing about nine meshes to the square inch. To this frame a long steel blade is attached in a slanting position, against whose sharp edge the rags are cut into squares or fillets, after having their dust thoroughly shaken out through the wire cloth. Each piece of rag is thrown into a certain compartment of a box, according to its fineness; seven or eight sorts being distinguished. An active woman can cut and sort nearly one cwt. in a day.
The sorted rags are next dusted in a revolving cylinder surrounded with wire cloth, about six feet long, and four feet in diameter, having spokes about 20 inches long, attached at right angles to its axis. These prevent the rags from being carried round with the case, and beat them during its rotation; so that in half an hour, being pretty clean, they are taken out by the side door of the cylinder, and transferred to the engine, to be first washed, and next reduced into a pulp. For fine paper, they should be previously boiled for some time in a caustic lye, to cleanse and separate their filaments.
The construction of the _stuff-engine_ is represented in _figs._ 785, 786. _Fig._ 785. is the longitudinal section, and _fig._ 786. the plan of the engine. The large vat is an oblong cistern rounded at the angles. It is divided by the partition _b_, _b_, and the whole inside is lined with lead. The cylinder _c_, is made fast to the spindle _d_, which extends across the engine, and is put in motion by the pinion _p_, fixed to its extremity. The cylinder is made of wood, and furnished with a number of blades or cutters, secured to its circumference, parallel to the axis, and projecting about an inch above its surface. Immediately beneath the cylinder a block of wood _k_ is placed. This is mounted with cutters like those of the cylinder, which in their revolution pass very near to the teeth of the block, but must not touch it. The distance between these fixed and moving blades is capable of adjustment by elevating or depressing the bearings upon which the necks _e_, _e_, of the shaft are supported. These bearings rest upon two levers _g_, _g_, which have tenons at their ends, fitted into upright mortises, made in short beams _h_, _h_, bolted to the sides of the engine. The one end of the levers _g_, _g_, is movable, while the other end is adapted to rise and fall upon bolts in the beams _h_, _h_, as centres. The front lever, or that nearest to the cylinder _c_, is capable of being elevated or depressed, by turning the handle of a screw (not seen in this view), which acts in a nut fixed to the tenon of _g_, and comes up through the top of the beam _h_, upon which the head of the screw takes its bearing. Two brasses are let into the middle of the levers _g_, _g_, and form the bearings for the shaft of the engine to turn upon. The above-mentioned vertical screw is used to raise or lower the cylinder, and cause it to cut coarser or finer, by enlarging or diminishing the space between the fixed cutters in the block and those in the cylinder.
To the left hand of _i_, _fig._ 785., is a circular breasting made of boards, and covered with sheet lead; it is curved to fit the cylinder very truly, and leaves but very little space between the teeth and breasting; at its bottom, the block _k_ is fixed. The engine is supplied with water from a pump, by a pipe, which delivers it into a small cistern, near to and communicating with the engine. A stopcock cuts off or regulates the supply of water at pleasure, and a grating covered with hair-cloth is fixed across that small cistern, to intercept any filth that may be floating in the water; in other cases a flannel bag is tied round the nose of the stopcock, to act as a filter.
The rags being put into the engine filled with water, are drawn by the rapid rotation of the cylinder between the two sets of cutters, whereby they are torn into the finest filaments, and by the impulsion of the cylinder they are floated over the top of the breasting upon the inclined plane. In a short time more rags and water are raised into that part of the engine vat. The tendency in the liquid to maintain an equilibrium, puts the whole contents of the cistern in slow motion down the inclined plane, to the left hand of _i_, and round the partition _b_, _b_, (see the arrow), whereby the rags come to the cylinder again in the space of about 20 minutes; so that they are repeatedly drawn out and separated in all directions till they are reduced to the appearance of a pulp.
This circulation is particularly useful, by turning over the rags in the engine, causing them to be presented to the cutter at different angles every time; otherwise, as the blades always act in one direction, the comminution would not be so complete. The cutting is performed as follows: The teeth of the block are set somewhat obliquely to the axes of the cylinder, as shown by _fig._ 787.; but the teeth of the cylinder _c_ itself are set parallel to its axis; therefore the cutting edges meet at a small angle, and come in contact, first at the one end, and then towards the other, by successive degrees, so that any rags coming between them, are torn as if between the blades of a pair of forceps. Sometimes the blades _k_ in the block are bent to an angle in the middle, instead of being straight and inclined to the cylinder. These are called elbow plates; their two ends being inclined in opposite directions to the axis of the cylinder. In either case, the edges of the plates of the block cannot be straight lines, but must be curved, to adapt themselves to the curve which a line traced on the cylinder will necessarily have. The plates or blades are united by screwing them together, and fitting them into a cavity cut into the wooden block _k_. Their edges are bevelled away upon one side only.
The block is fixed in its place by being made dovetailed, and truly fitted into the bottom of the cistern, so that the water will not leak through its junction. The end of it comes through the woodwork of the chest, and projects to a small distance on its outside, being kept in its place by a wedge. By withdrawing this wedge, the block becomes loose, and can be removed in order to sharpen the cutters, as occasion may be. This is done at a grindstone, after detaching the plates from each other.
The cutters of the cylinder, are fixed into grooves, cut in the wood of the cylinder, at equal distances asunder, round its periphery, in a direction parallel to its axis. The number of these grooves is twenty, in the machine here represented. For the _washer_, each groove has two cutters put into it; then a fillet of wood is driven fast in between them, to hold them firm; and the fillets are secured by spikes driven into the solid wood of the cylinder. The _beater_ is made in the same manner, except that each groove contains three bars and two fillets.
In the operation of the cylinder, it is necessary that it should be enclosed in a case, or it would throw all the water and rags out of the engine, in consequence of its great velocity. This case is a wooden box _m_, _m_, _fig._ 785., enclosed on every side except the bottom; one side of it rests upon the edge of the vat, and the other upon the edge of the partition _b_, _b_, _fig._ 786. The diagonal lines _m_, _r_, represent the edges of wooden frames, which are covered with hair or wire cloth, and immediately behind these the box is furnished with a bottom and a ledge towards the cylinder, so as to form a complete trough. The square figures under _n_, _n_, in _fig._ 785., show the situation of two openings or spouts through the side of the case, which conduct to flat lead-pipes, one of which is seen near the upper _g_ in _fig._ 786., placed by the side of the vat; the beam being cut away from them. These are waste pipes to discharge the foul water from the engine; because the cylinder, as it turns, throws a great quantity of water and rags up against the sieves; the water goes through them, and runs down to the trough under _n_, _n_, and thence into the ends of the flat leaden pipes, through which it is discharged. _o_, _o_, _fig._ 785., are grooves for two boards, which, when put down in their places, cover the hair sieves, and stop the water from going through them, should it be required in the engine. This is always the case in the beating engines, and therefore they are seldom provided with these waste pipes, or at most on one side only; the other side of the cover being curved to conform to the cylinder. Except this, the only difference between the washing engine and the beater, is that the teeth of the latter are finer, there being 60 instead of 40 blades in the periphery; and it revolves quicker than the washer, so that it will tear out and comminute those particles which pass through the teeth of the washer. In small mills, when the supply of water is limited, there is frequently but one engine, which may be used both for washing and beating, by adjusting the screw so as to let the cylinder down and make its teeth work finer. But the system in all considerable works, is to have two engines at least, or four if the supply of water be great. The power required for a 5 or 6 vat mill, is about 20 horses in a water-wheel or steam engine.
In the above figures only one engine is shown, namely, the _finisher_; there is another, quite similar, placed at its end, but on a level with its surface, which is called the _washer_, in which the rags are first worked coarsely with a stream of water, running through them to wash and open their fibres; after this washing they are called _half-stuff_, and are then let down into the bleaching engine, and next into the _beating_ engine, above described.
By the arrangements of the mill gearing, the two cylinders of the _washer_ and _beater_ engines make from 120 to 150 revolutions per minute, when the water-wheel moves with due velocity. The beating engine is always made to move, however, much faster than the washing one, and nearly in the ratio of the above numbers.
The vibratory noise of a washing engine is very great; for when it revolves 120 times per minute, and has 40 teeth, each of which passes by 12 or 14 teeth in the block at every revolution, it will make nearly 60,000 cuts in a minute, each of them sufficiently loud to produce a most grating growling sound. As the beater revolves quicker, having perhaps 60 teeth, instead of 40, and 20 or 24 cutters in the block, it will make 180,000 cuts in a minute. This astonishing rapidity produces a coarse musical humming, which may be heard at a great distance from the