A Dictionary of Arts, Manufactures and Mines containing a clear exposition of their principles and practice

mill. The above proportions of the ingredients produce a brilliant

Chapter 2101,731 wordsPublic domain

scarlet tint, with a slightly purple cast. If a more orange hue be wanted, white Florence argal may be used, instead of tartar, and some more sumach. Lac-dye may be substituted for cochineal in the orange-scarlets; but for the more delicate pink shades, it does not answer so well, as the lustre is apt to be impaired by the large quantity of acid necessary to dissolve the colouring matter of the lac.

_Shell-lac_, by Mr. Hatchett’s analysis, consists of resin, 90·5; colouring matter, 0·5; wax, 4·0; gluten, 2·8; loss, 1·8; in 100 parts.

The resin may be obtained pure by treating shell-lac with cold alcohol, and filtering the solution in order to separate a yellow gray pulverulent matter. When the alcohol is again distilled off, a brown, translucent, hard, and brittle resin, of specific gravity 1·139, remains. It melts into a viscid mass with heat, and diffuses an aromatic odour. Anhydrous alcohol dissolves it in all proportions. According to John, it consists of two resins, one of which dissolves readily in alcohol, ether, the volatile and fat oils; while the other is little soluble in cold alcohol, and is insoluble in ether and the volatile oils. Unverdorben, however, has detected no less than four different resins, and some other substances in shell-lac. Shell-lac dissolves with ease in dilute muriatic and acetic acids; but not in concentrated sulphuric acid. The resin of shell-lac has a great tendency to combine with salifiable bases; as with caustic potash, which it deprives of its alkaline taste.

This solution, which is of a dark red colour, dries into a brilliant, transparent, reddish brown mass; which may be re-dissolved in both water and alcohol. By passing chlorine in excess through the dark-coloured alkaline solution, the lac-resin is precipitated in a colourless state. When this precipitate is washed and dried, it forms, with alcohol, an excellent pale-yellow varnish, especially with the addition of a little turpentine and mastic.

With the aid of heat, shell-lac dissolves readily in a solution of borax.

The substances which Unverdorben found in shell-lac are the following:

1. A resin, soluble in alcohol and ether;

2. A resin, soluble in alcohol, insoluble in ether;

3. A resinous body, little soluble in cold alcohol;

4. A crystallizable resin;

5. A resin, soluble in alcohol and ether, but insoluble in petroleum, and uncrystallizable.

6. The unsaponified fat of the _coccus_ insect, as well as oleic and margaric acids.

7. Wax.

8. The _laccine_ of Dr. John.

9. An extractive colouring matter.

STATISTICAL TABLE of LAC-DYE and LAC-LAKE, per favour of James Wilkinson, Esq., of Leadenhall-street.

+----+---------+-------+-------------+-------------+---------+ | | Import. |Export.| Home | Prices. | Stocks. | | | | |Consumption. | | | +----+---------+-------+-------------+-------------+---------+ | | _lbs._ | _lbs._| _lbs._ |_s. d. s. d._|_Chests._| |1802| 253| none | none | | | |1803| 1,735| |accot. burned| | | |1804| 531| | | | | |1805| 1,987| | | | | |1806| none | | | | | |1807| 25,350| | | | | |1808| 5,731| | | | | |1809| 40,632| | | | | |1810| 235,154| | | | | |1811| 378,325| | | | | |1812| 198,250| | | | | |1813| 289,654| | | | | |1814| 278,899| 5,071| 133,935 | | | |1815| 598,592| 8,441| 137,915 | | | |1816| 269,373| 27,412| 162,894 | | | |1817| 384,909| 23,091| 234,763 | | | |1818| 242,572| 32,079| 323,169 | | | |1819| 179,511| 21,707| 207,063 | | | |1820| 441,486| 49,519| 912,514 | | | |1821| 641,755| 91,925| 322,837 | | | |1822| 872,967| 29,578| 349,351 | | | |1823| 534,220| 13,050| 414,714 | | | |1824| 604,269| 53,843| 483,339 | | | |1825| 541,443| 61,908| 385,734 | | | |1826| 760,729| 68,603| 395,609 | | | |1827| 756,315| 76,875| 448,270 | 1 9 4 0 | 11,538 | |1828| 512,874| 54,999| 397,867 | 1 3 3 9 | 11,085 | |1829| 475,632| 39,344| 433,851 | 1 3 3 6 | 11,976 | |1830| 534,341| 78,099| 548,865 | 0 9 3 3 | 11,834 | |1831| 913,562|175,717| 597,568 | 0 4 2 6 | 12,559 | |1832| 378,843| 69,842| 594,155 | 0 4 2 3 | 11,420 | |1833| 326,894| 66,447| 426,460 | 0 9 2 4 | 11,457 | |1834| 708,959| 89,229| 398,832 | 0 11 2 4 | 11,928 | |1835| 528,564|203,840| 573,288 | 0 11 3 0 | 10,454 | |1836| 642,436|200,975| 642,615 | 1 0 4 0 | 9,492 | |1837|1,011,674|133,959| 427,890 | 1 0 3 9 | 8,780 | +----+---------+-------+-------------+-------------+---------+ | The Stock includes 2,200 chests of Lac-lake. | +------------------------------------------------------------+

LACCIC ACID crystallizes, has a wine-yellow colour, a sour taste, is soluble in water, alcohol, and ether. It was extracted from stick-lac by Dr. John.

LACCINE is the portion of shell-lac which is insoluble in boiling alcohol. It is brown, brittle, translucid, consisting of agglomerated pellicles, more like a resin than any thing else. It is insoluble in ether and oils. It has not been applied to any use.

LACE MANUFACTURE. The pillow-made, or bone-lace, which formerly gave occupation to multitudes of women in their own houses, has, in the progress of mechanical invention, been nearly superseded by the bobbin-net lace, manufactured at first by hand-machines, as stockings are knit upon frames, but recently by the power of water or steam. This elegant texture possesses all the strength and regularity of the old Buckingham lace, and is far superior in these respects to the point-net and warp lace, which had preceded, and in some measure paved the way for it. Bobbin-net may be said to surpass every other branch of human industry in the complex ingenuity of its machinery; one of Fisher’s spotting frames being as much beyond the most curious chronometer in multiplicity of mechanical device, as that is beyond a common roasting-jack.

The threads in bobbin-net lace form, by their intertwisting and decussation, regular hexagonal holes or meshes, of which the two opposite sides, the upper and under, are directed along the breadth of the piece, or at right angles to the selvage or border. _Fig._ 608. shows how, by the crossing and twisting of the threads, the regular six-sided mesh is produced, and that the texture results from the union of three separate sets of threads, of which one set proceed downwards in serpentine lines, a second set proceeds from the left to the right, and a third from the right to the left, both in slanting directions. These oblique threads twist themselves round the vertical ones, and also cross each other betwixt them, in a peculiar manner, which may be readily understood by examining the representation. In comparing bobbin-net with a common web, the perpendicular threads in the figure, which are parallel to the border, may be regarded as the warp, and the two sets of slanting threads, as the weft.

These warp threads are extended up and down, in the original mounting of the piece between a top and bottom horizontal roller or beam, of which one is called the warp beam, and the other the lace beam, because the warp and finished lace are wound upon them respectively. These straight warp threads receive their contortion from the tension of the weft threads twisted obliquely round them alternately to the right and the left hand. Were the warp threads so tightly drawn that they became inflexible, like fiddle-strings, then the lace would assume the appearance shown in _fig._ 609.; and although this condition does not really exist, it may serve to illustrate the structure of the web. The warp threads stand in the positions _a a_, _a´ a´_, and _a´´ a´´_; the one half of the weft proceeds in the direction _b b_, _b´ b´_ and _b´´ b´´_; and the second crosses the first by running in the direction _c c_, or _c´ c´_, towards the opposite side of the fabric. If we pursue the path of a weft thread, we find it goes on till it reaches the outermost or last warp thread, which it twists about; not once, as with the others, but twice; and then returning towards the other border, proceeds in a reverse direction. It is by this double twist, and by the return of the weft threads, that the selvage is made.

The ordinary material of bobbin-net is two cotton yarns, of from No. 180. to No. 250., twisted into one thread; but sometimes strongly twisted single yarn has been used. The beauty of the fabric depends upon the quality of the material, as well as the regularity and smallness of the meshes. The number of warp threads in a yard in breadth is from 600 to 900; which is equivalent to from 20 to 30 in an inch. The size of the holes cannot be exactly inferred from that circumstance, as it depends partly upon the oblique traction of the threads. The breadth of the pieces of bobbin-net varies from edgings of a quarter of an inch, to webs 12, or even 20 quarters, that is, 5 yards wide.

Bobbin-net lace is manufactured by means of very costly and complicated machines, called _frames_. The limits of this Dictionary will admit of an explanation of no more than the general principles of the manufacture. The threads for crossing and twisting round the warp, being previously gassed, that is, freed from loose fibres by singeing with gas, are wound round small pulleys, called bobbins, which are, with this view, deeply grooved in their periphery. _Figs._ 610, 611. exhibit the bobbin alone, and with its carriage. In the section of the bobbin _a_, _fig._ 610., the deep groove is shown in which the thread is wound. The bobbin consists of two thin discs of brass, cut out in a stamp-press, in the middle of each of which there is a hollow space _c_. These discs are riveted together, leaving an interval between their edge all round, in which the thread is coiled. The round hole in the centre, with the little notch at top, serves for spitting them upon a feathered rod, in order to be filled with thread by the rotation of that rod in a species of reel, called the bobbin-filling machine. Each of these bobbins (about double the size of the figure), is inserted into the vacant space G of the carriage, _fig._ 611. This is a small iron frame (also double the size of the figure), which, at _e e_, embraces the grooved border of the bobbin, and by the pressure of the spring at _f_, prevents it from falling out. This spring serves likewise to apply sufficient friction to the bobbin, so as to prevent it from giving off its thread at _g_ by its rotation, unless a certain small force of traction be employed upon the thread. The curvilinear groove _h h_, sunk in each face or side of the carriage, has the depth shown in the section at _h_. This groove corresponds to the interval between the teeth of the comb, or bars of the bolt, in which each carriage is placed, and has its movement. A portion of that bolt or comb is shown at _a_, _fig._ 612. in plan, and one bar of a circular bolt machine at _b_, in section. If we suppose two such combs or bolts placed with the ends of the teeth opposite each other, but a little apart, to let the warp threads be stretched, in one vertical plane, between their ends or tips, we shall have an idea of the skeleton of a bobbin-net machine. One of these two combs, in the double bolt machine, has an occasional lateral movement called _shogging_, equal to the interval of one tooth or bolt, by which, after it has received the bobbins, with their carriages, into its teeth, it can shift that interval to the one side, and thereby get into a position to return the bobbins, with their carriages, into the next series of interstices or gates, in the other bolt. By this means the whole series of carriages receives successive side steps to the right in one bolt, and to the left in the other, so as to perform a species of countermarch, in the course of which they are made to cross and twist round about the vertical warp threads, and thus to form the meshes of the net.

The number of movements required to form a row of meshes in the double tier machine, that is, in a frame with two combs or bars, and 2 rows of bobbins, is six; that is, the whole of the carriages (with their bobbins) pass from one bar or comb to the other six times, during which passages the different divisions of bobbin and warp threads change their relative positions 12 times.

This interchange or traversing of the carriages with their bobbins, which is the most difficult thing to explain, but at the same time the most essential principle of the lace-machine, may be tolerably well understood by a careful study of _fig._ 613., in which the simple line | represents the bolts or teeth, the sign ● the back line of carriages, and the sign ○ the front line of carriages. H is the front comb or bolt bar, and I the back bolt bar. The former remain is always fixed or stationary, to receive the carriages as they may be presented to it by the shogging of the latter. There must be always one odd carriage at the end; the rest being in pairs.

No. 1. represents the carriages in the front comb or bar, the odd carriage being at the left end. The back line of carriages is first moved on to the back bar I, the odd carriage, as seen in No. 1., having been left behind, there being no carriage opposite to drive it over to the other comb or bar. The carriages then stand as in No. 2. The bar I now shifts to the left, as shown in No. 3.; the front carriages then go over into the back bar or comb, as is represented by No. 4. The bar I now shifts to the right, and gives the position No. 5. The front carriages are then driven over to the front bar, and leave the odd carriage on the back bar at the right end, for the same reason as before described, and the carriages stand as shown in No. 6. The bar I next shifts to the left, and the carriages stand as in No. 7. (the odd carriage being thereby on the back bar to the left.) The back carriages now come over to the front bar, and stand as in No. 8. The back bar or comb I shifts to the right as seen in No. 9., which completes the traverse. The whole carriages with their bobbins have now changed their position, as will be seen by comparing No. 9. with No. 1. The odd carriage, No. 1. ○ has advanced one step to the right, and has become one of the front tier; one of the back tier or line ● has advanced one step to the left, and has become the odd carriage; and one of the front ones ○ has gone over to the back line. The bobbins and carriages throughout the whole width of the machine have thus crossed each other’s course, and completed the mesh of net.

The carriages with their bobbins are driven a certain way from the one comb to the other, by the pressure of two long bars (one for each) placed above the level of the comb, until they come into such a position that their projecting heels or catches _i i_, _fig._ 611., are moved off by two other long flat bars below, called the locker plates, and thereby carried completely over the interval between the two combs.

There are six different systems of bobbin-net machines. 1. Heathcoate’s patent machine. 2. Brown’s traverse warp. 3. Morley’s straight bolt. 4. Clarke’s pusher principle, single tier. 5. Leaver’s machine, single tier. 6. Morley’s circular bolt. All the others are mere variations in the construction of some of their parts. It is a remarkable fact, highly honourable to the mechanical judgment of Mr. Morley of Derby, that no machines except those upon his circular bolt principle, have been found capable of working successfully by mechanical power.

The circular bolt machine (comb with curved teeth) was used by Mr. Morley, for making narrow breadths or edgings of lace immediately after its first invention, and it has been regularly used by the trade for that purpose ever since, in consequence of the inventor having declined to secure the monopoly of it to himself by patent. At that time the locker bars for driving across the carriages had only one plate or blade. A machine so mounted is now called “the single locker circular bolt.” In the year 1824, Mr. Morley added another plate to each of the locker bars, which was a great improvement on the machines for making plain net, but an obstruction to the making of narrow breadths upon them. This machine is now distinguished from the former by the term “double locker.”[31]

[31] By reading the above brief account of Bobbin-net, in connexion with the more detailed description of it in my COTTON MANUFACTURE OF GREAT BRITAIN, a tolerably clear conception of the nature of this intricate manufacture may be obtained.

A rack of lace, is a certain length of work counted perpendicularly, and contains 240 meshes or holes. Well-made lace has the meshes a little elongated in the direction of the selvage.

The term gauge, in the lace manufacture, means the number of gates, slits, or interstices, in one inch of the bolt-bar or comb; and corresponds therefore to the number of bobbins in an inch length of the double tier. Thus, when we say “gauge nine points,” we mean that there are nine gates with nine bobbins in one inch of the comb or bolt-bar. Each of such bobbins with its carriage is therefore no more than one ninth of an inch thick. The common proportion or gauge up and down the machine is 16 holes in the inch for ten bobbins transversely. Circular bolt double tier machines can turn off by steam power fully 360 racks each day of 18 hours, with a relay of superintendents.

The number of new mechanical contrivances to which this branch of manufacture has given rise, is altogether unparalleled in any other department of the arts. Since Mr. Heathcoate’s first successful patent, in 1809, a great many other patents have been granted for making lace. In the year 1811, Mr. Morley, then of Nottingham, invented his straight bolt frame, more simple in construction, better combined, and more easy in its movements, than the preceding machines; but the modest inventor did not secure it, as he might have done, by patent. The pusher machine was invented in the same year, by Samuel Mart and James Clark, also of Nottingham. The following year is remarkable in the history of the lace trade, for the invention of the circular bolt machine, by Mr. Morley--a mechanism possessing all the advantages of his straight bolt machine, without its disadvantages.

Nearly at the same time Mr. John Leaver brought forward the lever machine, conjointly with one Turton, both of New Radford, near Nottingham. About the year 1817, or 1818, Mr. Heathcoate applied the rotatory movement to the circular bolt machine, and mounted a manufactory on that plan, by mechanical power, at Tiverton, after he and his partner, Mr. Boden, had been driven from Loughborough, in 1816, by the atrocious violence of the frame-destroying Luddites.

Such has been the progress of improvement and economy in this manufacture, that the cost of labour in making a _rack_, which was, twenty years ago, 3_s._ 6_d._, or 42 pence, is now not more than one penny. The prices of this beautiful fabric have fallen in an equally remarkable manner. At the former period, a 24 rack piece, five quarters broad, fetched 17_l._ sterling, in the wholesale market; the same is now sold for 7_s._! The consequence is, that in lace decoration, the maid servant may now be more sumptuously arrayed than her mistress could afford to be twenty years ago.

LACQUER, is a varnish, consisting chiefly of a solution of pale shell-lac in alcohol, tinged with saffron, annotto, or other colouring matters. See VARNISH.

LACTIC ACID. (_Acide Lactique_, Fr.; _Milchsäure_, Germ.) This acid was discovered by Scheele in buttermilk, where it exists most abundantly; but it is present also in fresh milk in small quantity, and communicates to it the property of reddening litmus. Lactic acid may be detected in all the fluids of the animal body; either free or saturated with alkaline matter.

Scheele obtained this acid by evaporating the sour whey of clotted milk to an eighth part of its bulk, saturating this remainder with slaked lime, in order to throw down the subphosphate of lime held in solution, filtering the liquor, diluting it with thrice its weight of water, and precipitating the lime circumspectly, by the gradual addition of oxalic acid. He next filtered, evaporated to dryness on a water bath, and digested the residuum in strong alcohol, which dissolved the lactic acid, and left the sugar of milk. On evaporating off the alcohol, the acid was obtained. As thus procured, it requires to be purified by saturation with carbonate of lead (pure white lead), and precipitating the solution of this lactate with sulphate of zinc, not added in excess. Sulphate of lead falls, and the supernatant lactate of zinc being evaporated affords crystals, at first brown, but which become colourless on being dissolved and re-crystallized twice or thrice. If the sulphuric acid of the dissolved salt be thrown down by water of baryta, the liquid when filtered and evaporated yields a pure lactic acid, of a syrupy consistence, colourless and void of smell. It has a pungent acid taste, which it loses almost entirely when moderately diluted with water. It does not crystallize. Its salts, with the exception of those of magnesia and zinc, have a gummy appearance, and are very soluble in alcohol, unless they hold an excess of base. Lactic acid consists of 44·92 carbon; 6·55 hydrogen; 48·53 oxygen. It contains 9·92 per cent. of water. It has not hitherto been applied to any use in the arts, except by the Dutch in their old process of bleaching linen with sour milk.

LACTOMETER is the name of an instrument for estimating the quality of milk, called also a _Galactometer_, which see. The most convenient form of apparatus would be a series of glass tubes each about 1 inch in diameter, and 12 inches long, graduated through a space of 10 inches, to tenths of an inch, having a stop-cock at the bottom, and suspended upright in a frame. The average milk of the cow being poured in to the height of 10 inches, as soon as the cream has all separated at top, the thickness of its body may be measured by the scale; and then the skim-milk may be run off below into a hydrometer glass, in order to determine its density, or relative richness in caseous matter.

LAKES. Under this title are comprised all those colours which consist of a vegetable dye, combined by precipitation with a white earthy basis, which is usually alumina. The general method of preparation is to add to the coloured infusion a solution of common alum, or rather a solution of alum saturated with potash, especially when the infusion has been made with the aid of acids. At first only a slight precipitate falls, consisting of alumina and the colouring matter; but on adding potash, a copious precipitation ensues, of the alumina associated with the dye. When the dyes are not injured, but are rather brightened by alkalis, the above process is reversed; a decoction of the dye-stuff is made with an alkaline liquor, and when it is filtered, a solution of alum is poured into it. The third method is practicable only with substances having a great affinity for subsulphate of alumina; it consists in agitating recently precipitated alumina with the decoction of the dye.

_Yellow lakes_ are made with a decoction of Persian or French berries, to which some potash or soda is added; into the mixture a solution of alum is to be poured as long as any precipitate falls. The precipitate must be filtered, washed, and formed into cakes, and dried. A lake may be made in the same way with quercitron, taking the precaution to purify the decoction of the dye-stuff with buttermilk or glue. After filtering the lake it may be brightened with a solution of tin. Annotto lake is formed by dissolving the dye-stuff in a weak alkaline lye, and adding alum water to the solution. Solution of tin gives this lake a lemon yellow cast; acids a reddish tint.

_Red lakes._--The finest of these is _carmine_.

This beautiful pigment was accidentally discovered by a Franciscan monk at Pisa. He formed an extract of cochineal with salt of tartar, in order to employ it as a medicine, and obtained, on the addition of an acid to it, a fine red precipitate. Homberg published a process for preparing it, in 1656. Carmine is the colouring matter of cochineal, prepared by precipitation from a decoction of the drug. Its composition varies according to the mode of making it. The ordinary carmine is prepared with alum, and consists of _carminium_ (see COCHINEAL), a little animal matter, alumina, and sulphuric acid. See CARMINE.

_Carminated lake_, called lake of Florence, Paris, or Vienna. For making this pigment, the liquor is usually employed which is decanted from the carmine process. Into this, newly precipitated alumina is put; the mixture is stirred, and heated a little, but not too much. Whenever the alumina has absorbed the colour, the mixture is allowed to settle, and the liquor is drawn off.

Sometimes alum is dissolved in the decoction of cochineal, and potash is then added, to throw down the alumina in combination with the colouring matter; but in this way an indifferent pigment is obtained. Occasionally, solution of tin is added, to brighten the dye.

A lake may be obtained from kermes, in the same way as from cochineal; but now it is seldom had recourse to.

_Brazil-wood lakes._--Brazil wood is to be boiled in a proper quantity of water for 15 minutes; then, alum and solution of tin being added, the liquor is to be filtered, and a solution of potash poured in as long as it occasions a precipitate. This is separated by the filter, washed in pure water, mixed with a little gum water, and made into cakes. Or, the Brazil wood may be boiled along with a little vinegar, the decoction filtered, alum and salt of tin added, and then potash-lye poured in to precipitate the lake. For 1 pound of Brazil wood, 30 to 40 pounds of water, and from 1-1/2 to 2 pounds of alum, may be taken, in producing a deep red lake; or, the same proportions with half a pound of solution of tin. If the potash be added in excess, the tint will become violet. Cream of tartar occasions a brownish cast.

_Madder lake._--A fine lake may be obtained from madder, by washing it in cold water as long as it gives out colour; then sprinkling some solution of tin over it, and setting it aside for some days. A gentle heat may also be applied. The red liquor must be then separated by the filter, and decomposed by the addition of carbonate of soda, when a fine red precipitate will be obtained. Or, the reddish brown colouring matter of a decoction of madder may be first separated by acetate of lead, and then the rose-red colour with alum. Or, madder tied up in a bag is boiled in water; to the decoction, alum is added, and then potash. The precipitate should be washed with boiling water, till it ceases to tinge it yellow; and it is then to be dried.

The following process merits a preference.

Diffuse 2 pounds of ground madder in 4 quarts of water, and after a maceration of 10 minutes, strain and squeeze the grounds in a press. Repeat this maceration, &c. twice upon the same portion of madder. It will now have a fine rose colour. It must then be mixed with 5 or 6 pounds of water and half a pound of bruised alum, and heated upon a water bath for 3 or 4 hours, with the addition of water, as it evaporates, after which the whole must be thrown upon a filter cloth. The liquor which passes is to be filtered through paper, and then precipitated by carbonate of potash. If the potash be added in three successive doses, three different lakes will be obtained, of successively diminishing beauty. The precipitates must be washed till the water comes off colourless.

_Blue lakes_ are hardly ever prepared, as indigo, prussian blue, cobalt blue, and ultramarine, answer every purpose of blue pigments.

_Green lakes_ are made by a mixture of yellow lakes with blue pigments; but chrome yellows mixed with blues produce almost all the requisite shades of green.

LAMINABLE is said of a metal which may be extended by passing between steel or hardened (chilled) cast-iron rollers.

For a description of metal rolling presses, see IRON and MINT; and

For a table of the relative laminability of metals, see DUCTILITY.

LAMIUM ALBUM, or the dead nettle, is said by Leuchs to afford in its leaves a greenish-yellow dye. The L. purpureum dyes a reddish-grey with salt of tin, and a greenish tint with iron liquor.

LAMPS differ so much in principle, form, and construction, as to render their description impossible, as a general subject of manufacture. In fact, the operations of the lampist, like those of the blacksmith, cabinet-maker, cooper, coppersmith, tinman, turner, &c., belong to a treatise upon handicraft trades. I shall here, however, introduce a tabular view of the relative light and economy of the lamps most generally known.

+----------+----------------------------------+------+------+-------+ | Kind | Intensity of light during | Mean |Con- | Light | | of +----+-----+-----+-----+-----+-----+ of 7 |sump- | from | | Lamps. | 1 | 2 | 3 | 4 | 5 | 6 |hours.|tion | 100 | | |hour|hours|hours|hours|hours|hours| |per | parts | | | | | | | | | |hour |of oil.| | | | | | | | | |in | | | | | | | | | | |gram- | | | | | | | | | | |mes. | | +----------+----+-----+-----+-----+-----+-----+------+------+-------+ |Mechanical| | | | | | | | | | |lamp of | | | | | | | | | | |Carcel | | | | | | |100 |42 | 238 | |Fountain | | | | | | | | | | |lamp, and | | | | | | | | | | |a chimney | | | | | | | | | | |with flat | | | | | | | | | | |wick |100 | 98 | 98 | 97 | 96 | 96 |125 |11 | 113 | |Dome ar- | | | | | | | | | | |gand |103 | 90 | 72 | 61 | 42 | 34 | 31 |26·714| 116 | |Sinumbra | | | | | | | | | | |lamp |102 | 95 | 83 | 81 | 78 | 66 | 56 |37·145| 150 | |Do. with | | | | | | | | | | |fountain | | | | | | | | | | |above |100 | 90 | 70 | 52 | 41 | 32 | 85 |43 | 197 | |Do. with | | | | | | | | | | |another | | | | | | | | | | |beak |100 | 97 | 95 | 92 | 89 | 86 | 41 |18 | 227 | |Girard’s | | | | | | | | | | |hydro- | | | | | | | | | | |static | | | | | | | | | | |lamp |101 | 96 | 84 | 81 | 76 | 70 | 63·66|34·714| 182 | |Thilo- | | | | | | | | | | |rier’s or | | | | | | | | | | |Parker’s | | | | | | | | | | |do. lamp |106 | 103 | 100 | 94 | 92 | 90 |107·66|51·143| 215 | +----------+----+-----+-----+-----+-----+-----+------+------+-------+

In the above table, for the purpose of comparing the successive degrees of intensity, 100 represents the mean intensity of light during the first hour. The quantity of oil consumed per hour is given in grammes, of 15-1/2 grains each. The last column expresses the quantity of light produced with a like consumption of oil, which was in all cases 100 grammes. See CANDLES.

The following table of M. Peclet is perhaps more instructive:--

+------------+------+--------+-------------------+----------+--------+ | Nature | In- |Consump-| Cost | Fat pro- |Cost per| | of the |tensi-|tion per+---------+---------+ducing the| hour. | | light. | ty. |hour in | per |of light | same | | | | |grammes.| kilogr. |per hour.| light. | | +------------+------+--------+---------+---------+----------+--------+ | | | |_francs._| _cents._|_grammes._|_cents._| |Mechanical | | | | | | | |lamp |100 | 42 | 1·40 | 5·8 | 42 | 5·8 | |Flat-wick | | | | | | | |mechan. do.| 12·05| 11 | 1·40 | 1·5 | 88 | 12·3 | |Hemispheri- | | | | | | | |cal dome | | | | | | | |lamp | 31·0 | 26·714 | 1·40 | 3·7 | 86·16 | 12·0 | |Sinumbra | | | | | | | |lamp | 85 | 43 | 1·40 | 6·0 | 50·58 | 7·0 | |Do. with a | | | | | | | |lateral | | | | | | | |fountain or | | | | | | | |vase | 41 | 18 | 1·40 | 2·5 | 43·90 | 6·1 | |Do. with a | | | | | | | |fountain | | | | | | | |above | 90 | 43 | 1·40 | 6·0 | 47·77 | 6·6 | |Girard’s | | | | | | | |hydrostatic | | | | | | | |lamp | 63·66| 34·71 | 1·40 | 4·8 | 54·52 | 7·6 | |Thilorier’s | | | | | | | |or Parker’s | | | | | | | |do. |107·66| 51·143 | 1·40 | 7·1 | 47·5 | 6·6 | |Candle, 6 | | | | | | | |in lb. | 10·66| 8·51 | 1·40 | 1·2 | 70·35 | 9·8 | |Do. 8 in do.| 8·74| 7·51 | 1·40 | 1·0 | 85·92 | 12·0 | |Do. 6 with | | | | | | | |smaller wick| 7·50| 7·42 | 2·40 | 1·7 | 98·93 | 23·7 | |Wax candle, | | | | | | | |5 in lb. | 13·61| 8·71 | 7·60 | 5·7 | 64·04 | 48·6 | |Sperm | | | | | | | |candle, do. | 14·40| 8·92 | 7·60 | 5·8 | 61·94 | 47·8 | |Stearine | | | | | | | |candle, do. | 14·30| 9·35 | 6·00 | 5·5 | 65·24 | 37·1 | |Coal gas |127 |136 | | 5·0 | 107 | 3·9 | | | | litres| | | litres| | |Oil gas |127 |136 do. | | 5·0 | 30 | 3·9 | +------------+------+--------+-------------------+----------+--------+

The light of the mechanical lamp is greatly over-rated relatively to that of gas. The cost of the former is at least 5 times greater than of the latter, in London.

LAMP OF DAVY consists of a common oil lamp, surmounted with a covered cylinder of wire gauze, for transmitting light to the miner without endangering the kindling of the atmosphere of fire-damp which may surround him; because carburetted hydrogen, in passing through the meshes of the cylindric cover, gets cooled by the conducting power of the metallic gauze, below the point of its accension.

The apertures in the gauze should not be more than 1-20th of an inch square. Since the fire-damp is not inflamed by ignited wire, the thickness of the wire is not of importance, but wire from 1-40th to 1-60th of an inch in diameter is the most convenient.

The cage or cylinder should be made by double joinings, the gauze being folded over in such a manner as to leave no apertures. When it is cylindrical, it should not be more than two inches in diameter; because in larger cylinders, the combustion of the fire-damp renders the top inconveniently hot; a double top is always a proper precaution, fixed 1/2 or 3/4 of an inch above the first top. See _fig._ 614.

The gauze cylinder should be fastened to the lamp by a screw _b_, _fig._ 615., of four or five turns, and fitted to the screw by a tight ring. All joinings in the lamp should be made with hard solder; as the security depends upon the circumstance, that no aperture exists in the apparatus, larger than in the wire-gauze.

The parts of the lamp are,

1. The brass cistern _a_, _d_, _fig._ 615., which contains the oil. It is pierced at one side of the centre with a vertical narrow tube, nearly filled with a wire which is recurved above, at the level of the burner, to trim the wick, by acting on the lower end of the wire _e_ with the fingers. It is called the safety-trimmer.

2. The rim _b_ is the screw neck for fixing on the gauze cylinder, in which the wire-gauze cover is fixed, and which is fastened to the cistern by a screw fitted to _b_.

3. An aperture _c_ for supplying oil. It is fitted with a screw or a cork, and communicates with the bottom of the cistern by a tube at _f_. A central aperture for the wick.

4. The wire-gauze cylinder, _fig._ 614., which should not have less than 625 apertures to the square inch.

5. The second top, 3/4 of an inch above the first, surmounted by a brass or copper plate, to which the ring of suspension may be fixed. It is covered with a wire cap in the figure.

6. Four or six thick vertical wires, _g´ g´ g´ g´_, joining the cistern below with the top plate, and serving as protecting pillars round the cage. _g_ is a screw-pin to fix the cover, so that it shall not become loosened by accident or carelessness. The oil-cistern _fig._ 615. is drawn upon a larger scale than _fig._ 614., to show its minuter parts.

When the wire-gauze safe-lamp is lighted and introduced into an atmosphere gradually mixed with fire-damp, the first effect of the fire-damp is to increase the length and size of the flame. When the inflammable gas forms so much as 1-12th of the volume of the air, the cylinder becomes filled with a feeble blue flame, while the flame of the wick appears burning brightly within the blue flame. The light of the wick augments till the fire-damp increases to 1-6th or 1-5th, when it is lost in the flame of the fire-damp, which in this case fills the cylinder with a pretty strong light. As long as any _explosive_ mixture of gas exists in contact with the lamp, so long it will give light; and when it is extinguished, which happens whenever the foul air constitutes so much as 1-3d of the volume of the atmosphere, the air is no longer proper for respiration; for though animal life will continue where flame is extinguished, yet it is always with suffering. By fixing a coil of platinum wire above the wick, ignition may be maintained in the metal when the lamp itself is extinguished; and from this ignited wire the wick may be again rekindled, on carrying it into a less inflammable atmosphere.

“We have frequently used the lamps where the explosive mixture was so high as to heat the wire-gauze red-hot; but on examining a lamp which has been in constant use for three months, and occasionally subjected to this degree of heat, I cannot perceive that the gauze cylinder of iron wire is at all impaired. I have not, however, thought it prudent, in our present state of experience, to persist in using the lamps under such circumstances, because I have observed, that in such situations the particles of coal dust floating in the air, fire at the gas burning within the cylinder, and fly off in small luminous sparks. This appearance, I must confess, alarmed me in the first instance, but experience soon proved that it was not dangerous.

“Besides the facilities afforded by this invention to the working of coal-mines abounding in fire-damp, it has enabled the directors and superintendents to ascertain, with the utmost precision and expedition, both the presence, the quantity, and correct situation of the gas. Instead of creeping inch by inch with a candle, as is usual, along the galleries of a mine suspected to contain fire-damp, in order to ascertain its presence, we walk firmly on with the safe-lamps, and, with the utmost confidence, prove the actual state of the mine. By observing attentively the several appearances upon the flame of the lamp, in an examination of this kind, the cause of accidents which happened to the most experienced and cautious miners is completely developed; and this has hitherto been in a great measure matter of mere conjecture.

“It is not necessary that I should enlarge upon the national advantages which must necessarily result from an invention calculated to prolong our supply of mineral coal, because I think them obvious to every reflecting mind; but I cannot conclude without expressing my highest sentiments of admiration for those talents which have developed the properties, and controlled the power, of one of the most dangerous elements which human enterprise has hitherto had to encounter.”--See Letter to Sir H. Davy, in Journal of Science, vol. i. p. 302., by John Buddle, Esq., generally and justly esteemed one of the most scientific coal-miners in the kingdom.

Mr. Buddle, in a letter dated 21st August, 1835, which is published in Dr. Davy’s life of his brother Sir Humphrey, says;--

“In the evidence given in my last examination before a committee of the House of Commons, I stated that after nearly twenty years’ experience of ‘the Davy’ with from 1000 to 1500 lamps in daily use, in all the variety of circumstances incidental to coal mining, without a single accident having happened which could be attributed to a defect in its principle, or even in the rules for its practical application, as laid down by Sir Humphrey--I maintained that ‘the Davy’ approximated perfection, as nearly as any instrument of human invention could be expected to do. We have ascertained distinctly that the late explosion did not happen in that part of the mine where the Davys were used. They were all found in a perfect state after the accident--many of them in the hands of the dead bodies of the sufferers.”

LAMP-BLACK. See BLACK.

LAMPATES and LAMPIC ACID. When a spirit of wine lamp has its cotton wick surmounted with a spiral coil of platinum wire, after lighting it for a little, it may be blown out, without ceasing to burn the alcohol; for the coil continues ignited, and a current of hot vapour continues to rise, as long as the spirit lasts. This vapour was first condensed and examined by Professor Daniell, who called it lampic acid. It has a peculiar, strongly acid, burning taste, and a spec. grav. of 1·015. It possesses in an eminent degree the property of reducing certain metallic solutions; such as those of platinum, gold, and silver. The _lampates_ may be prepared by saturating the above acid with the alkaline and earthy carbonates.

LAPIDARY, _Art of_. The art of the lapidary, or that of cutting, polishing, and engraving gems, was known to the ancients, many of whom have left admirable specimens of their skill. The Greeks were passionate lovers of rings and engraved stones; and the most parsimonious among the higher classes of the Cyrenians are said to have worn rings of the value of ten minæ (about 30_l._ of our money.) By far the greater part of the antique gems that have reached modern times, may be considered as so many models for forming the taste of the student of the fine arts, and for inspiring his mind with correct ideas of what is truly beautiful. With the cutting of the diamond, however, the ancients were unacquainted, and hence they wore it in its natural state. Even in the middle ages, this art was still unknown; for the four large diamonds which enrich the clasp of the imperial mantle of Charlemagne, as now preserved in Paris, are uncut, octahedral crystals. But the art of working diamonds was probably known in Hindostan and China, in very remote periods. After Louis de Berghen’s discovery, in 1476, of polishing two diamonds by their mutual attrition, all the finest diamonds were sent to Holland to be cut and polished by the Dutch artists, who long retained a superiority, now no longer admitted by the lapidaries of London and Paris.

The operation of gem cutting is abridged by two methods; 1. by cleavage; 2. by cutting off slices with a fine wire, coated with diamond powder, and fixed in the stock of a hand-saw. Diamond is the only precious stone which is cut and polished with diamond powder, soaked with olive oil, upon a mill plate of very soft steel.

Oriental rubies, sapphires, and topazes, are cut with diamond powder soaked with olive oil, on a copper wheel. The facets thus formed are afterwards polished on another copper wheel, with tripoli, tempered with water.

Emeralds, hyacinths, amethysts, garnets, agates, and other softer stones, are cut at a lead wheel, with emery and water; and are polished on a tin wheel with tripoli and water, or, still better, on a zinc wheel, with putty of tin and water.

The more tender precious stones, and even the pastes, are cut on a mill-wheel of hard wood, with emery and water; and are polished with tripoli and water, on another wheel of hard wood.

Since the lapidary employs always the same tools, whatever be the stone which he cuts or polishes, and since the wheel discs alone vary, as also the substance he uses with them, we shall describe, first of all, his apparatus, and then the manipulations for diamond-cutting, which are applicable to every species of stone.

The lapidary’s mill, or wheel, is shewn in perspective in _fig._ 616. It consists of a strong frame made of oak carpentry, with tenon and mortised joints, bound together with strong bolts and screw nuts. Its form is a parallelopiped of from 8 to 9 feet long, by from 6 to 7 high; and about 2 feet broad. These dimensions are large enough to contain two cutting wheels alongside of each other, as represented in the figure.

Besides the two sole bars B B, we perceive in the breadth, 5 cross bars, C, D, E, F, G. The two extreme bars C and G, are a part of the frame-work, and serve to bind it. The two cross-bars D and F, carry each in the middle of their length, a piece of wood as thick as themselves, but only 4-1/2 inches long (see _fig._ 617.), joined solidly by mortises and tenons with that cross bar, as well as with the one placed opposite on the other parallel face. These two pieces are called _summers_ (lintels); the one placed at D is the upper; the one at F, the lower.

In _fig._ 617. this face is shewn inside, in order to explain how the mill wheel is placed and supported. The same letters point out the same objects, both in the preceding and the following figures.

In each of these _summers_ a square hole is cut out, exactly opposite to the other; in which are adjusted by friction, a square piece of oak _a a_, _fig._ 617., whose extremities are perforated with a conical hole, which receives the two ends of the arbor H of the wheel I, and forms its socket. This square bar is adjusted at a convenient height, by a double wooden wedge _b b_.

The cross bar in the middle E supports the table _c c_, a strong plank of oak. It is pierced with two large holes whose centres coincide with the centre of the conical holes hollowed out at the end of the square pins. These holes, of about 6 inches diameter each, are intended to let the arbor pass freely through, bearing its respective wheel. (See one of these holes at I, in _fig._ 621. below.)

Each wheel is composed of an iron arbor H, _fig._ 618., of a grinding-wheel I, which differs in substance according to circumstances, as already stated, and of the pulley J, furnished with several grooves (see _fig._ 619.), which has a square fit upon the arbor. The arbor carries a collet _d_, on which are 4 iron pegs or pins that enter into the wheel to fasten it.

The wheel plate, of which the ground plan is shown at K, is hollowed out towards its centre to half its thickness; when it is in its position on the arbor, as indicated in _fig._ 619., a washer or ferrule of wrought iron is put over it, and secured in its place by a double wedge. In _fig._ 619. the wheel-plate is represented in section, that the connection of the whole parts may be seen.

A board _g_ (see _fig._ 616. and _fig._ 624.), about 7-1/2 inches high, is fixed to the part of the frame opposite to the side at which the lapidary works, and it prevents the substances made use of in the cutting and polishing, from being thrown to a distance by the centrifugal force of the wheel-plate.

Behind this apparatus is mounted for each grinding-plate, a large wheel L (see _fig._ 616.), similar to a cutler’s, but placed horizontally. This wheel is grooved round its circumference to receive an endless cord or band, which passes round one of the grooves of the pulley J, fixed below the wheel-plate. Hence, on turning the fly-wheel L, the plate revolves with a velocity relative to the velocity communicated to the wheel L, and to the difference of diameter of the wheel L and the pulley J. Each wheel L, is mounted on an iron arbor, with a crank (see M, _fig._ 620.)

The lower pivot of that arbor _h_ is conical, and turns in a socket fixed in the floor. The great wheel L rests on the collet _i_, furnished with its 4 iron pins, for securing the connection. Above the wheel an iron washer is laid, and the whole is fixed by a double wedge, which enters into the mortise _l_, _fig._ 620.

_Fig._ 621. exhibits a ground-plan view of all this assemblage of parts, to explain the structure of the machine. Every thing that stands above the upper _summer-bar_ has been suppressed in this representation. Here we see the table _c c_; the upper _summer_ _m_; the one wheel-plate _l_, the other having been removed to shew that the endless cord does not cross; the two large wheels L L, present in each machine, the crank bar N, seen separate in _fig._ 622, which serves for turning the wheel L. This bar is formed of 3 iron plates _n_, _o_; _p_, _q_; and _q_, _r_; (_fig._ 622.) The first is bent round at the point _n_, to embrace the stud _s_; the second _p q_, is of the same breadth and thickness as the first; and the third, is adjusted to the latter with a hinge joint, at the point _q_, where they are both turned into a circular form, to embrace the crank M. When all these pieces are connected, they are fixed at the proper lengths by the buckles or square rings _t t t_, which embrace these pieces, as is shown in _fig._ 622.

The stud _s_, seen in _fig._ 622., is fixed to the point _v_ by a wedge-key upon the arm P, represented separately, and in perspective, in _fig._ 623. The labourer seizing the two upright pegs or handles _x x_; by the alternate forward and backward motion of his arm, he communicates the same motion to the crank rod, which transmits it to the crank of the arbor M, and impresses on that arbor, and the wheel which it bears, a rotatory movement.

_Fig._ 624. shows piece-meal and in perspective, a part of the lapidary’s wheel-mill. There we see the table _c c_, the grind-plate I, whose axis is kept in a vertical position by the two square plugs _a a_, fixed into the two _summers_ by the wedges _b b_. On the two sides of the wheel-plate we perceive an important instrument called a _dial_, which serves to hold the stone during the cutting and polishing. This instrument has received lately important ameliorations, to be described in _fig._ 625. The lapidary holds this instrument in his hand, he rests it upon the iron pins _u u_ fixed in the table, lest he should be affected by the velocity of the revolving wheel-plate. He loads it sometimes with weights _e_, _e_, to make it take better hold of the grinding plate.

One of the most expert lapidaries of Geneva works by means of the following improved mechanism, of his own invention, whereby he cuts and polishes the facets with extreme regularity, converting it into a true dial.

_Fig._ 625. shows this improvement. Each of the two jaws bears a large conchoidal cavity, into which is fitted a brass ball, which carries on its upper part a tube _e_, to whose extremity is fixed a dial-plate _f f_, engraved with several concentric circles, divided into equal parts, like the toothed-wheel cutting engine-plate, according to the number of facets to be placed in each cutting range. The tube receives with moderate friction the handle of the cement rod, which is fixed at the proper point by a thumb-screw, not shown in the figure, being concealed by the vertical limb _d_, about to be described.

A needle or index _g_, placed with a square fit on the tail of the cement rod, marks by its point the divisions on the dial plate _f f_. On the side _m n_ of the jaw A, there is fixed by two screws, a limb _d_, forming a quadrant whose centre is supposed to be at the centre of the ball. This quadrant is divided as usual into 90 degrees, whose highest point is marked 0, and the lowest would mark about 70; for the remainder of the arc down to 90 is concealed by the jaw. The two graduated plates are used as follows:--

When the cement rod conceals zero or 0 of the limb, it is then vertical, and serves to cut the table of the brilliant; or the point opposite to it, and parallel to the table. On making it slope a little, 5 degrees for example, all the facets will now lie in the same zone, provided that the inclination be not allowed to vary. On turning round the cement rod the index _g_ marks the divisions, so that by operating on the circle with 16 divisions, stopping for some time at each, 16 facets will have been formed, of perfect equality, and at equal distances, as soon as the revolution is completed.

Diamonds are cut at the present day in only two modes; into a rose diamond, and a brilliant. We shall therefore confine our attention to these two forms.

The rose diamond is flat beneath, like all weak stones, while the upper face rises into a dome, and is cut into facets. Most usually six facets are put on the central region, which are in the form of triangles, and unite at their summits; their bases abut upon another range of triangles, which being set in an inverse position to the preceding, present their bases to them, while their summits terminate at the sharp margin of the stone. The latter triangles leave spaces between them which are likewise cut each into two facets. By this distribution the rose diamond is cut into 24 facets; the surface of the diamond being divided into two portions, of which the upper is called the crown, and that forming the contour, beneath the former, is called _dentelle_ (lace) by the French artists.

According to Mr. Jefferies, in his Treatise on Diamonds, the regular rose diamond is formed by inscribing a regular octagon in the centre of the table side of the stone, and bordering it by eight right-angled triangles, the bases of which correspond with the sides of the octagon; beyond these is a chain of 8 trapeziums, and another of 16 triangles. The collet side also consists of a minute central octagon, from every angle of which proceeds a ray to the edge of the girdle, forming the whole surface into 8 trapeziums, each of which is again subdivided by a salient angle (whose apex touches the girdle) into one irregular pentagon and two triangles.

To fashion a rough diamond into a brilliant, the first step is to modify the faces of the original octahedron, so that the plane formed by the junction of the two pyramids shall be an exact square, and the axis of the crystal precisely twice the length of one of the sides of the square. The octahedron being thus rectified, a section is to be made parallel to the common base or _girdle_, so as to cut off 5 eighteenths of the whole height from the upper pyramid, and 1 eighteenth from the lower one. The superior and larger plane thus produced is called the _table_, and the inferior and smaller one is called the _collet_; in this state it is termed a _complete square table diamond_. To convert it into a brilliant, two triangular facets are placed on each side of the table, thus changing it from a square to an octagon; a lozenge-shaped facet is also placed at each of the four corners of the table, and another lozenge extending lengthwise along the whole of each side of the original square of the table, which with two triangular facets set on the base of each lozenge, completes the whole number of facets on the table side of the diamond; viz. 8 lozenges, and 24 triangles. On the collet side are formed 4 irregular pentagons, alternating with as many irregular lozenges radiating from the collet as a centre, and bordered by 16 triangular facets adjoining the girdle. The brilliant being thus completed, is set with the table side uppermost, and the collet side implanted in the cavity made to receive the diamond. The brilliant is always three times as thick as the rose diamond. In France, the thickness of the brilliant is set off into two unequal portions; one third is reserved for the upper part or table of the diamond, and the remaining two thirds for the lower part or collet (_culasse_). The table has eight planes, and its circumference is cut into facets, of which some are triangles, and others lozenges. The collet is also cut into facets called _pavillons_. It is of consequence that the pavillons lie in the same order as the upper facets, and that they correspond to each other, so that the symmetry be perfect, for otherwise the play of the light would be false.

Although the rose-diamond projects bright beams of light in more extensive proportion often than the brilliant, yet the latter shows an incomparably greater play, from the difference of its cutting. In executing this, there are formed 32 faces of different figures, and inclined at different angles all round the table, on the upper side of the stone. On the _collet_ (culasse) 24 other faces are made round a small table, which converts the culasse into a truncated pyramid. These 24 facets, like the 32 above, are differently inclined and present different figures. It is essential that the faces of the top and the bottom correspond together in sufficiently exact proportions to multiply the reflections and refractions, so as to produce the colours of the prismatic spectrum.

The other precious stones, as well as their artificial imitations, called _pastes_, are cut in the same fashion as the brilliant; the only difference consists in the matter constituting the wheel plates, and the grinding and polishing powders, as already stated.

In cutting the stones, they are mounted on the cement-rod B, _fig._ 626., whose stem is set upright in a socket placed in the middle of a sole piece at A, which receives the stem of the cement-rod. The head of the rod fills the cup of A. A melted alloy of tin and lead is poured into the head of the cement-rod, into the middle of which the stone is immediately plunged; and whenever the solder has become solid, a portion of it is pared off from the top of the diamond, to give the pyramidal form shown in the figure at B.

There is an instrument employed by the steel polishers for pieces of clock work, and by the manufacturers of watch-glasses for polishing their edges. It consists of a solid oaken table, _fig._ 627. The top is perforated with two holes, one for passing through the pulley and the arbor of the wheel-plate B, made either of lead or of hard wood, according to circumstances; and the other C for receiving the upper part of the arbor of the large pulley D. The upper pulley of the wheel-plate is supported by an iron prop E, fixed to the table by two wooden screws. The inferior pivots of the two pieces are supported by screw-sockets, working in an iron screw-nut sunk into the summer-bar F. The legs of the table are made longer or shorter, according as the workman chooses to stand or sit at his employment. Emery with oil is used for grinding down, and tin-putty or colcothar for polishing. The workman lays the piece on the flat of the wheel-plate with one hand, and presses it down with a lump of cork, while he turns round the handle with the other hand.

The _Sapphire_, _Ruby_, _Oriental Amethyst_, _Oriental Emerald_, and _Oriental Topaz_, are gems next in value and hardness to diamond; and they all consist of nearly pure alumina or clay, with a minute portion of iron as the colouring matter. The following analyses show the affinity in composition of the most precious bodies with others in little relative estimation.

+---------------+---------+---------------+------+ | |Sapphire.|Corundum Stone.|Emery.| | +---------+---------------+------+ |Alumina or clay| 98·5 | 89·50 | 86·0 | |Silica | 0·0 | 5·50 | 3·0 | |Oxide of iron | 1·0 | 1·25 | 4·0 | |Lime | 0·5 | 0·00 | 0·0 | | +---------+---------------+------+ | | 100·0 | 96·25 | 93·0 | +---------------+---------+---------------+------+

_Salamstone_ is a variety which consists of small transparent crystals, generally six-sided prisms, of pale reddish and bluish colours. The corundum of Battagammana is frequently found in large six-sided prisms: it is commonly of a brown colour, whence it is called by the natives _curundu gallé_, cinnamon stone. The hair-brown and reddish-brown crystals are called adamantine spar. Sapphire and salamstone are chiefly met with in secondary repositories, as in the sand of rivers &c., accompanied by crystals and grains of octahedral iron-ore and of several species of gems. Corundum is found in imbedded crystals in a rock, consisting of indianite. Adamantine spar occurs in a sort of granite.

The finest varieties of sapphire come from Pegu, where they occur in the Capelan mountains near Syrian. Some have been found also at Hohenstein in Saxony, Bilin in Bohemia, Puy in France, and in several other countries. The red variety, the ruby, is most highly valued. Its colour is between a bright scarlet and crimson. A perfect ruby above 3-1/2 carats is more valuable than a diamond of the same weight. If it weigh one carat, it is worth 10 guineas; 2 carats, 40 guineas; 3 carats, 150 guineas; 6 carats, above 1000 guineas. A deep coloured ruby, exceeding 20 carats in weight, is generally called a carbuncle; of which 108 were said to be in the throne of the Great Mogul, weighing from 100 to 200 carats each; but this statement is probably incorrect. The largest oriental ruby known to be in the world, was brought from China to Prince Gargarin, governor of Siberia. It came afterwards into the possession of Prince Menzikoff, and constitutes now a jewel in the imperial crown of Russia.

A good blue sapphire of 10 carats is valued at 50 guineas. If it weighs 20 carats, its value is 200 guineas; but under 10 carats, the price may be estimated by multiplying the square of its weight in carats into half a guinea; thus, one of 4 carats would be worth 4² × 1/2 G. = 8 guineas. It has been said that the blue sapphire is superior in hardness to the red, but this is probably a mistake arising from confounding the corundum ruby with the spinelle ruby. A sapphire of a barbel blue colour, weighing 6 carats, was disposed of in Paris by public sale for 70_l._ sterling; and another of an indigo blue, weighing 6 carats and 3 grains, brought 60_l._; both of which sums much exceed what the preceding rule assigns, from which we may perceive how far fancy may go in such matters. The sapphire of Brasil is merely a blue tourmaline, as its specific gravity and inferior hardness show. White sapphires are sometimes so pure, that when properly cut and polished they have been passed for diamonds.

The yellow and green sapphires are much prized under the names of Oriental topaz and emerald. The specimens which exhibit all these colours associated in one stone are highly valued, as they prove the mineralogical identity of these varieties.

Besides these shades of colour, sapphires often emit a beautiful play of colours, or _chatoiement_, when held in different positions relative to the eye or incident light; and some likewise present star-like radiations, whence they are called star-stones or _asterias_; sending forth 6 or even 12 rays, that change their place with the position of the stone. This property so remarkable in certain blue sapphires, is not however peculiar to these gems. It seems to belong to transparent minerals which have a rhomboid for their nucleus, and arises from the combination of certain circumstances in their cutting and structure. Lapidaries often expose the light-blue variety of sapphire to the action of fire, in order to render it white and more brilliant; but with regard to those found at Expailly in France, fire deepens their colour.

3. _Chrysoberyl_, called by Haüy Cymophane, and by others Prismatic corundum, ranks next in hardness to sapphire, being 8·5 on the same scale of estimation. Its specific gravity is 3·754. It usually occurs in rounded pieces about the size of a pea, but it is also found crystallised in many forms, of which 8-sided prisms with 8-sided summits are perhaps the most frequent. Lustre vitreous; colour asparagus green, passing into greenish-white and olive-green. It shows a bluish opalescence, a light undulating as it were in the stone, when viewed in certain directions; which property constitutes its chief attraction to the jeweller. When polished, it has been sometimes mistaken for a yellow diamond; and from its hardness and lustre is considerably valued. Good specimens of it are very rare. It has been found only in the alluvial deposits of rivers, along with other species of gems. Thus it occurs in Brasil, along with diamonds and prismatic topaz; also in Ceylon. Its constituents are, alumina 68·66; glucina 16·00; silica 6·00; protoxide of iron 4·7; oxide of titanium 2·66; moisture 0·66, according to Seybert’s analysis of a specimen from Brasil. It is difficultly but perfectly fusible before the blowpipe, with borax and salt of phosphorus. In composition it differs entirely from sapphire, or the rhombohedral corundum.

4. _Spinelle Ruby_, called Dodecahedral corundum by some mineralogists, and Balas ruby by lapidaries. Its hardness is 8. Specific gravity 3·523. Its fundamental form is the hexahedron, but it occurs crystallized in many secondary forms: octahedrons, tetrahedrons and rhombohedrons. Fracture conchoidal; lustre vitreous; colour red, passing into blue and green, yellow, brown and black; and sometimes it is nearly white. Red spinelle consists of, alumina 74·5; silica 15·5; magnesia 8·25; oxide of iron 1·5; lime 0·75. Vauquelin discovered 6·18 _per cent._ of chromic acid in the red spinelle. The red varieties exposed to heat, become black and opaque; on cooling they appear first green, then almost colourless, but at last resume their red colour. _Pleonaste_ is a variety which yields a deep green globule with borax.

Crystals of spinelle from Ceylon have been observed imbedded in limestone, mixed with mica, or in rocks containing adularia, which seem to have belonged to a primitive district. Other varieties like the pleonaste occur in the drusy cavities of rocks ejected by Vesuvius. Crystals of it are often found in diluvial and alluvial sand and gravel, along with true sapphires, pyramidal zircon, and other gems, as also with octahedral iron ore, in Ceylon. Blue and pearl-gray varieties occur in Südermannland in Sweden, imbedded in granular limestone. Pleonaste is met with also in the diluvial sands of Ceylon. Clear and finely coloured specimens of spinelle are highly prized as ornamental stones. When the weight of a good spinelle exceeds 4 carats, it is said to be valued at half the price of a diamond of the same weight. M. Brard has seen one at Paris, which weighed 215 grains.

5. _Zircon_ or _Hyacinth_. Its fundamental form is an isosceles 4-sided pyramid; and the secondary forms have all a pyramidal character. Fracture conchoidal, uneven; lustre more or less perfectly adamantine; colours, red, brown, yellow, gray, green, white; which with the exception of some red tints, are not bright. Hardness 7·5. Specific gravity 4·5. Zircon and hyacinth consist, according to Klaproth, of almost exactly the same constituents; namely, zirconia 70; silica 25; oxide of iron 5. In the white zirconia there is less iron and more silica. Before the blowpipe the hyacinth loses its colour, but does not melt. The brighter zircons are often worked up into a _brilliant_ form, for ornamenting watch cases. As a gem, hyacinth has no high value. It has been often confounded with other stones, but its very great specific gravity makes it to be readily recognized.

6. _Topaz._ The fundamental form is a scalene 4-sided pyramid; but the secondary forms have a prismatic character; and are frequently observed in oblique 4-sided prisms, acuminated by 4 planes. The lateral planes of the prism are longitudinally striated. Fracture conchoidal, uneven; lustre vitreous; colours, white, yellow, green, blue, generally of pale shades. Hardness 8; specific gravity 3·5. Prismatic topaz consists, according to Berzelius, of alumina 57·45; silica 34·24; fluoric acid 7·75. In a strong heat the faces of crystallization, but not those of cleavage, are covered with small blisters, which however immediately crack. With borax, it melts slowly into a transparent glass. Its powder colours the tincture of violets green. Those crystals which possess different faces of crystallization on opposite ends, acquire the opposite electricities on being heated. By friction, it acquires positive electricity.

Most perfect crystals of topaz have been found in Siberia, of green, blue, and white colours, along with beryl, in the Uralian and Altai mountains, as also in Kamschatka; in Brazil, where they generally occur in loose crystals, and pebble forms of bright yellow colours; and in Mucla in Asia Minor, in pale straw-yellow regular crystals. They are also met with in the granitic detritus of Cairngorm in Aberdeenshire. The blue varieties are absurdly called _oriental aquamarine_ by lapidaries. If exposed to heat, the Saxon topaz loses its colour and becomes white; the deep yellow Brazilian varieties assume a pale pink hue; and are then sometimes mistaken for spinelle, to which, however, they are somewhat inferior in hardness. Topaz is also distinguishable by its double refractive property. Tavernier mentions a topaz, in the possession of the Great Mogul, which weighed 157 carats, and cost 20,000_l._ sterling. There is a specimen in the museum of natural history at Paris which weighs 4 ounces 2 gros.

Topazes are not scarce enough to be much valued by the lapidary.

7. _Emerald_ and _Beryl_, are described in their alphabetical places. Emerald loses its lustre by candle-light; but as it appears to most advantage when in the company of diamonds, it is frequently surrounded with brilliants, and occasionally with pearls. Beryl is the aqua-marine of the jewellers, and has very little estimation among lapidaries.

8. _Garnet._ See this stone in its alphabetical place.

9. _Chrysolite_, called _Peridot_ by Haüy; probably the topaz of the ancients, as our topaz was their chrysolite. It is the softest of the precious stones, being scratched by quartz and the file. It refracts double.

10. _Quartz_, including, as sub-species, _Amethyst_, _Rock-crystal_, _Rose-quartz_, _Prase_ or _Chrysoprase_, and several varieties of calcedony, as _Cat’s eye_, _Plasma_, _Chrysoprase_, _Onyx_, _Sardonyx_, &c. Lustre vitreous, inclining sometimes to resinous; colours, very various; fracture conchoidal; hardness, 7; specific gravity, 2·69.

11. _Opal_, or uncleavable quartz. Fracture, conchoidal; lustre, vitreous or resinous; colours, white, yellow, red, brown, green, gray. Lively play of light; hardness, 5·5 to 6·5; specific gravity, 2·091. It occurs in small kidney-shaped and stalactitic shapes, and large tuberose concretions. The phenomena of the play of colours in precious opal has not been satisfactorily explained. It seems to be connected with the regular structure of the mineral. Hydrophane, or oculis mundi, is a variety of opal without transparency, but acquiring it when immersed in water, or in any transparent fluid. Precious opal was found by Klaproth to consist of silica, 90; water, 10; which is a very curious combination. Hungary has been long the only locality of precious opal, where it occurs near Caschau, along with common and semi-opal, in a kind of porphyry. Fine varieties have, however, been lately discovered in the Faroe islands; and most beautiful ones, sometimes quite transparent, near Gracias a Dios, in the province of Honduras, America. The red and yellow bright coloured varieties of fire-opal are found near Zimapan, in Mexico. Precious opal, when fashioned for a gem, is generally cut with a convex surface; and if large, pure, and exhibiting a bright play of colours, is of considerable value. In modern times, fine opals of moderate bulk have been frequently sold at the price of diamonds of equal size; the Turks being particularly fond of them. The estimation in which opal was held by the ancients is hardly credible. They called it Paideros, or Child beautiful as love. Nonius, the Roman senator, preferred banishment to parting with his favourite opal, which was coveted by Mark Antony. Opal which appears quite red when held against the light, is called _girasol_ by the French; a name also given to the sapphire or corundum asterias or star-stone.

12. _Turquois_, or _Calaite_. Mineral turquois, occurs massive; fine-grained impalpable; fracture conchoidal; colour, between a blue and a green, soft, and rather bright; opaque; hardness, 6; spec. grav. 2·83 to 3·0. Its constituents are, alumina, 73; oxide of copper, 4·5; oxide of iron, 4; water, 18; according to Dr. John. But by Berzelius, it consists of phosphate of alumina and lime, silica, oxides of copper and iron, with a little water. It has been found only in the neighbourhood of Nichabour in the Khorassan, in Persia; and is very highly prized as an ornamental stone in that country. There is a totally different kind of turquois, called _bone turquois_, which seems to be phosphate of lime coloured with oxide of copper. When the oriental stone is cut and polished, it forms a pleasing gem of inferior value. _Malachite_, or mountain green, a compact carbonate of copper, has been substituted sometimes for turquois, but their shades are different. Malachite yields a green streak, and turquois a white one.

13. _Lapis lazuli_, is of little value, on account of its softness.

LEAD. (_Plomb_, Fr.; _Blei_, Germ.) This is one of the metals most antiently known, being mentioned in the books of Moses. It has a gray blue colour, with a bright metallic lustre when newly cut, but it becomes soon tarnished and earthy looking in the air. Its texture is close, without perceptible cleavage or appearance of structure; the specific gravity of common lead is 11·352; but of the pure metal, from 11·38 to 11·44. It is very malleable and ductile, but soft and destitute of elasticity; fusible at 612° Fahr., by Crighton, at 634° by Kupfer, and crystallizable on cooling, into octahedrons implanted into each other so as to form an assemblage of four-sided pyramids.

There are four oxides of lead. 1. The suboxide of a grayish blue colour, which forms a kind of crust upon a plate of lead long exposed to the air. It is procured in a perfect state by calcining oxalate of lead in a retort; the dark gray powder which remains is the pure suboxide. 2. The protoxide is obtained by exposing melted lead to the atmosphere, or, more readily, by expelling the acid from the nitrate of lead by heat in a platinum crucible. It is yellow, and was at one time prepared as a pigment by calcining lead; but is now superseded by the chromate of this metal. Litharge is merely this oxide in the form of small spangles, from having undergone fusion; it is more or less contaminated with iron, copper, and sometimes a little silver. It contains likewise some carbonic acid. The above oxide consists of 104 of metal, and 8 of oxygen, its prime equivalent being 112, upon the hydrogen scale; and it is the base of all the salts of lead. 3. The plumbeous suroxide of Berzelius, the sesquioxide of some British chemists, is the well-known pigment called RED LEAD or _minium_. It consists of 100 parts of metal and 10 of oxygen. 4. The plumbic suroxide of Berzelius, or the peroxide of the British chemists, is obtained by putting red lead in chlorine water, or in dilute nitric acid. It is of a dark brown, almost black colour, which gives out oxygen when heated, and becomes yellow oxide. It kindles sulphur when triturated with it. This oxide is used by the analytical chemist to separate, by condensation, the sulphurous acid existing in a gaseous mixture.

Among the ores of lead some have a metallic aspect; are black in substance, as well as when pulverized; others have a stony appearance, and are variously coloured, with usually a vitreous or greasy lustre. The specific gravity of the latter ores is always less than 5. The whole of them, excepting the chloride, become more or less speedily black, with sulphuretted hydrogen or with hydrosulphurets; and are easily reduced to the metallic state upon charcoal, with a flux of carbonate of soda, after they have been properly roasted. They diffuse a whitish or yellowish powder over the charcoal, which, according to the manner in which the flame of the blowpipe is directed upon it, becomes yellow or red; thus indicating the two characteristic colours of the oxides of lead.

We shall not enter here into the controversy concerning the existence of native lead, which has been handled at length by M. Brongniart in the _Dictionnaire des Sciences Naturelles_, article _Plomb, Mineralogie_.

The lead ores most interesting to the arts are:--

1. _Galena_, sulphuret of lead. This ore has the metallic lustre of lead with a crystalline structure derivable from the cube. When heated cautiously at the blowpipe it is decomposed, the sulphur flies off, and the lead is left alone in fusion; but if the heat be continued, the coloured surface of the charcoal indicates the conversion of the lead into its oxides. Galena is a compound of lead and sulphur, in equivalent proportions, and therefore consists, in 100 parts, of 86-2/3 of metal, and 13-1/3 of sulphur, with which numbers the analysis of the galena of Clausthal by Westrumb exactly agrees. Its specific gravity, when pure, is 7·56. Its colour is blackish gray, without any shade of red, and its powder is black; characters which distinguish it from _blende_ or sulphuret of zinc. Its structure in mass is lamellar, passing sometimes into the fibrous or granular, and even compact. It is brittle. The _specular_ galena, so called from its brightly polished aspect, is remarkable for forming the _slickensides_ of Derbyshire--thin seams, which explode with a loud noise when accidentally scratched in the mine.

The argentiferous galena has in general all the external characters of pure galena. The proportions of silver vary from one-fifth part of the whole, as at Tarnowitz, in Silesia, to three parts in ten thousand, as in the ore called by the German miners Weisgültigerz; but it must be observed, that whenever this lead ore contains above 5 per cent. of silver, several other metals are associated with it. The mean proportion of silver in galena, or that which makes it be considered practically as an argentiferous ore, because the silver may be profitably extracted, is about two parts in the thousand. See SILVER. The above rich silver ores were first observed in the Freyberg mines, called Himmelsfürst and Beschertglück, combined with sulphuret of antimony; but they have been noticed since in the Hartz, in Mexico, and several other places.

The antimonial galena (_Bournonite_) exhales at the blowpipe the odour peculiar to antimony, and coats the charcoal with a powder partly white and partly red. It usually contains some arsenic.

2. The _Seleniuret of lead_, resembles galena, but its tint is bluer. Its chemical characters are the only ones which can be depended on for distinguishing it. At the blowpipe, it exhales a very perceptible smell of putrid radishes. Nitric acid liberates the selenium. When heated in a tube, oxide of selenium of a carmine red rises along with selenic acid, white and deliquescent. The specific gravity of this ore varies from 6·8 to 7·69.

3. _Native minium_ or _red lead_, has an earthy aspect, of a lively and nearly pure red colour, but sometimes inclining to orange. It occurs pulverulent, and also compact, with a fracture somewhat lamellar. When heated at the blowpipe upon charcoal, it is readily reduced to metallic lead. Its specific gravity varies from 4·6 to 8·9. This ore is rare.

4. _Plomb-gomme._ This lead ore, as singular in appearance as in composition, is of a dirty brownish or orange-yellow, and occurs under the form of globular, or gum-like concretions. It has also the lustre and translucency of gum; with somewhat of a pearly aspect at times. It is harder than fluor spar. It consists of oxide of lead, 40; alumina, 37; water, 18·8; foreign matters and loss, 4·06; in 100. Hitherto it has been found only at Huelgoët, near Poullaouen, in Brittany, covering with its tears or small concretions the ores of white lead and galena which compose the veins of that lead mine.

5. _White lead, carbonate of lead._ This ore in its purest state, is colourless and transparent like glass, with an adamantine lustre. It may be recognized by the following characters:--

Its specific gravity is from 6 to 6·7; it dissolves with more or less ease, and with effervescence, in nitric acid; becomes immediately black by the action of sulphuretted hydrogen, and melts on charcoal before the blowpipe into a button of lead. According to Klaproth, the carbonate of Leadhills contains 82 parts of oxide of lead, and 16 of carbonic acid, in 98 parts. This mineral is tender, scarcely scratches calc-spar, and breaks easily with a waved conchoidal fracture. It possesses the double refracting property in a very high degree; the double image being very visible on looking through the flat faces of the prismatic crystals. Its crystalline forms are very numerous, and are referrible to the octahedron, and the pyramidal prism.

6. _Vitreous lead_, or _sulphate of lead_. This mineral closely resembles carbonate of lead; so that the external characters are inadequate to distinguish the two. But the following are sufficient. When pure, it has the same transparency and lustre. It does not effervesce with nitric acid; it is but feebly blackened by sulphuretted hydrogen; it first decrepitates and then melts before the blowpipe into a transparent glass, which becomes milky as it cools. By the combined action of heat and charcoal, it passes first into a red pulverulent oxide, and then into metallic lead. It consists, according to Klaproth, of 71 oxide of lead, 25 sulphuric acid, 2 water, and 1 iron. That specimen was from Anglesea; the Wanlockhead mineral is free from iron. The prevailing form of crystallization is the rectangular octahedron, whose angles and edges are variously modified. The sulphato-carbonate, and sulphato tri-carbonate of lead, now called _Leadhillite_, are rare minerals which belong to this head.

7. _Phosphate of lead._--This, like all the combinations of lead with an acid, exhibits no metallic lustre, but a variety of colours. Before the blowpipe, upon charcoal, it melts into a globule externally crystalline, which, by a continuance of the heat, with the addition of iron and boracic acid, affords metallic lead. Its constituents are 80 oxide of lead, 18 phosphoric acid, and 1·6 muriatic acid, according to Klaproth’s analysis of the mineral from Wanlockhead. The constant presence of muriatic acid in the various specimens examined is a remarkable circumstance. The crystalline forms are derived from an obtuse rhomboid. Phosphate of lead is a little harder than white lead; it is easily scratched, and its powder is always gray. Its specific gravity is 6·9. It has a vitreous lustre, somewhat adamantine. Its lamellar texture is not very distinct; its fracture is wavy, and it is easily frangible. The phosphoric and arsenic acids being, according to M. Mitscherlich, isomorphous bodies, may replace each other in chemical combinations in every proportion, so that the phosphate of lead may include any proportion, from the smallest fraction of arsenic acid, to the smallest fraction of phosphoric acid, thus graduating indefinitely into arseniate of lead. The yellowish variety indicates, for the most part, the presence of arsenic acid.

8. _Muriate of lead._ _Horn-lead_, or _murio-carbonate_.--This ore has a pale yellow colour, is reducible to metallic lead by the agency of soda, and is not altered by the hydrosulphurets. At the blowpipe it melts first into a pale yellow transparent globule, with salt of phosphorus and oxide of copper; and it manifests the presence of muriatic acid by a bluish flame. It is fragile, tender, softer than carbonate of lead, and is sometimes almost colourless, with an adamantine lustre. Spec. grav. 606. Its constituents, according to Berzelius, are, lead, 25·84; oxide of lead, 57·07; carbonate of lead, 6·25; chlorine, 8·84; silica, 1·46; water, 0·54; in 100 parts. The carbonate is an accidental ingredient, not being in equivalent proportion. Klaproth found chlorine, 13·67; lead, 39·98; oxide of lead, 22·57; carbonate of lead, 23·78.

9. _Arseniate of lead._--Its colour of a pretty pure yellow, bordering slightly on the greenish, and its property of exhaling by the joint action of fire and charcoal a very distinct arsenical odour, are the only characters which distinguish this ore from the phosphate of lead. The form of the arseniate of lead when it is crystallized, is a prism with six faces, of the same dimensions as that of phosphate of lead. When pure, it is reducible upon charcoal, before the blowpipe, into metallic lead, with the copious exhalation of arsenical fumes; but only in part, and leaving a crystalline globule, when it contains any phosphate of lead. The arseniate of lead is tender, friable, sometimes even pulverulent, and of specific gravity 5·04. That of Johann-Georgenstadt consists, according to Rose, of oxide of lead 77·5; arsenic acid 12·5; phosphoric acid 7·5, and muriatic acid 1·5.

10. _Red lead_, or _Chromate of lead_.--This mineral is too rare to require consideration in the present work.

11. _Plomb vauquelinite. Chromate of lead and copper._

12. _Yellow lead. Molybdate of lead._

13. _Tungstate of lead._

Having thus enumerated the several species of lead ore, we may remark, that galena is the only one which occurs in sufficiently great masses to become the object of mining and metallurgy. This mineral is found in small quantity among the crystalline primitive rocks, as granite. It is however among the oldest talc-schists and clay slates, that it usually occurs. But galena is much more abundant among the transition rocks, being its principal locality, where it exists in interrupted beds, masses, and more rarely in veins. The blackish transition limestone is of all rocks that which contains most galena; as at Pierreville in Normandy; at Clausthal, Zellerfeldt, and most mines of the Harz; at Fahlun, in Sweden; in Derbyshire and Northumberland, &c. In the transition graywacke of the south of Scotland, the galena mines of Leadhills occur. The galena of the primitive formations contains more silver than that of the calcareous.

The principal lead mines at present worked in the world, are the following: 1. Poullaouen and Huelgoët near Carhaix in France, department of Finisterre, being veins of galena, which traverse a clay slate resting upon granite. They have been known for upwards of three centuries; the workings penetrate to a depth of upwards of 300 yards, and in 1816 furnished 500 tons of lead per annum, out of which 1034 pounds avoirdupois of silver were extracted. 2. At Villeforte and Viallaz, department of the Lozère, are galena mines said to produce 100 tons of lead _per annum_, with 400 kilogrammes of silver (880 libs. avoird.). 3. At Pezey and Macot, to the east of Moutiers in Savoy, a galena mine exists in talc-schist, which has produced annually 200 tons of lead, and about 600 kilogrammes of silver (1320 libs avoird.). 4. The mine of Vedrin, near Namur in the Low Countries, is opened upon a vein of galena, traversing compact limestone of a transition district; it has furnished 200 tons of lead, from which 385 pounds avoird. of silver were extracted. 5. In Saxony the galena mines are so rich in silver as to make the lead be almost overlooked. They are enumerated under silver ores. 6. The lead mines of the Harz, have been likewise considered as silver ores. 7. Those of Bleyberg in the Eifel are in the same predicament. 8. The galena mines of Bleyberg and Villach in Carinthia, in compact limestone. 9. In Bohemia, to the south-west of Prague. 10. The mines of Joachimsthal, and Bleystadt, on the southern slope of the Erzgebirge, produce argentiferous galena. 11. There are numerous lead mines in Spain, the most important being in the granite hills of Linarès, upon the southern slope of the Sierra Morena, and in the district of the small town of Canjagar. Sometimes enormous masses of galena are extracted from the mines of Linarès. There are also mines of galena in Catalonia, Grenada, Murcia, and Almeria, the ore of the last locality being generally poor in silver. 12. The lead mines of Sweden are very argentiferous, and worked chiefly with a view to the silver. 13. The lead mines of Daouria are numerous and rich, lying in a transition limestone, which rests on primitive rocks; their lead is neglected on account of the silver.

14. Of all the countries in the world, Great Britain is that which annually produces the greatest quantity of lead. According to M. Villefosse, in his _Richesse Minerale_, published in 1810, we had furnished every year 12,500 tons of lead, whilst all the rest of Europe taken together, did not produce so much; but from more recent documents, that estimate seems to have been too low. Mr. Taylor has rated the total product of the United Kingdom _per annum_ at 31,900 tons, a quantity fully 2-1/2 times greater than the estimate of Villefosse (see Conybeare and Phillips’ Geology, p. 354). Mr. Taylor distributes this product among the different districts as follows:--

Tons. Wales, (Flintshire and Denbighshire) 7,500 Scotland, (in transition graywacke) 2,800 Durham, Cumberland, and Yorkshire, (in carboniferous lime) 19,000 Derbyshire, (probably in carboniferous lime) 1,000 Shropshire 800 Devon and Cornwall, (transition and primitive rocks) 800 ------ Total 31,900

We thus see that Cumberland, and the adjacent parts of the counties of Durham and York, furnish of themselves nearly three-fifths of the total product. Derbyshire was formerly much more productive. In Cornwall and Devonshire, the lead ore is found in veins in _killas_, a clay-slate passing into greywacke. In North Wales and the adjacent counties, as well as in Cumberland and Derbyshire, the lead occurs in the carboniferous limestone.

The English lead-miners distinguish three different kinds of deposits of lead ore; _rake-veins_, _pipe-veins_, and _flat-veins_. The English word vein corresponds to the French term _filon_; but miners make use of it indifferently in England and France, to indicate all the deposits of this ore, adding an epithet to distinguish the different forms; thus, _rake veins_ are true veins in the geological acceptation of the word vein; _pipe-veins_ are masses usually very narrow, and of oblong shape, most frequently parallel to the plane of the rocky strata; and _flat-veins_ are small beds of ores interposed in the middle of these strata.

_Rake-veins_ are the most common form in which lead ore occurs in Cumberland. They are in general narrower in the sandstone which covers the limestone, than in the calcareous beds. A thickness of less than a foot in the former, becomes suddenly 3 or 4 feet in the latter; in the rich vein of Hudgillburn, the thickness is 17 feet in the _Great limestone_, while it does not exceed 3 feet in the overlying _Watersill_ or sandstone. This influence exercised on the veins by the nature of the enclosing rock, is instructive; it determines at the same time almost uniformly their richness in lead ore, an observation similar to what has been made in other countries, especially in the veins of Kongsberg in Norway. The Cumberland veins are constantly richer, the more powerful they are, in the portions which traverse the calcareous rocks, than in the beds of sandstone, and more particularly the schistose rocks. It is rare in the rock called _plate_ (a solid slaty clay) for the vein to include any ore; it is commonly filled with a species of potter’s earth. The upper calcareous beds are also in general more productive than the lower ones. In most of these mines, the veins were not worked till lately below the fifth calcareous bed (the four-fathom limestone), which is 307 yards beneath the millstone-grit; and as the first limestone stratum is 108 yards beneath it, it follows that the thickness of the part of the ground where the veins are rich in lead does not in general exceed 200 yards. It appears however that veins have been mined in the neighbourhood of Alston Moor, downwards to the eleventh calcareous stratum, or Tyne bottom limestone, which is 418 yards under the millstone-grit of the coal formation, immediately above the whin-sill; and that they have been followed above the first limestone stratum, as high as the grindstone sill, which is only 83 yards below the same stratum of millstone-grit; so that in the total thickness of the plumbiferous formation there is more than 336 yards. It has been asserted that lead veins have been traced even further down, into the _Memerby_ scar limestone; but they have not been mined.

The greatest enrichment of a vein takes place commonly in the points where its two sides, being not far asunder, belong to the same rock; and its impoverishment occurs when one side is calcareous and the other a schistose clay. The minerals which most frequently accompany the galena, are carbonate of lime, fluate of lime, sulphate of baryta, quartz, and pyrites.

The pipe-veins (_amas_ in French), are seldom of great length; but some have a considerable width; their composition being somewhat similar to that of the _rake-veins_. They meet commonly in the neighbourhood of the two systems, sometimes being in evident communication together; they are occasionally barren; but when a wide pipe-vein is metalliferous, it is said to be very productive.

The _flat veins_, or _strata veins_, seem to be nothing else than expansions of the matter of the vein between the planes of the strata; and contain the same ores as the veins in their vicinity. When they are metalliferous, they are worked along with the adjacent rake vein; and are productive to only a certain distance from that vein, unless they get enriched by crossing a rake vein. Some examples have been adduced of advantageous workings in _flat veins_ in the _great limestone_ of Cumberland, particularly in the mines of Coalcleugh and Nenthead. The _rake veins_, however, furnish the greater part of the lead which Cumberland and the adjacent counties send every year into the market. Mr. Forster gives a list of 165 lead mines, which have been formerly, or are now, worked in that district of the kingdom.

The metalliferous limestone occupies, in Derbyshire, a length of about 25 miles from north-west to south-east, under a very variable breadth, which towards the south, amounts to 25 miles. Castleton to the north, Buxton to the north-west, and Matlock to the south-east, lie nearly upon its limits. It is surrounded on almost all sides by the millstone grit which covers it, and which is, in its turn, covered by the coal strata. The nature of the rocks beneath the limestone is not known. In Cumberland the metalliferous limestone includes a bed of trap, designated under the name of _whinsill_. In Derbyshire the trap is much more abundant, and it is thrice interposed between the limestone. These two rocks constitute of themselves the whole mineral mass, through a thickness of about 550 yards, measuring from the millstone grit; only in the upper portion, that is near the millstone grit, there is a pretty considerable thickness of argillo-calcareous schists.

Four great bodies or beds of limestone are distinguishable, which alternate with three masses of trap, called toadstone. The lead veins exist in the calcareous strata, but disappear at the limits of the toadstone. It has now been ascertained however that they recur in the limestone underneath.

_Treatment of the Ores of Lead._

The mechanical operations performed upon the lead ores in Great Britain, to bring them to the degree of purity necessary for their metallurgic treatment, may be divided into three classes, whose objects are,--

1. _The sorting and cleansing of the ores_;

2. _The grinding_;

3. _The washing, properly so called_.

The apparatus subservient to the first objects are sieves, running buddles, and gratings. The large sieves employed in Derbyshire for sorting the ore at the mouth of the mine, into coarse and fine pieces, is a wire gauze of iron; its meshes are square, and an inch long in each side. There is a lighter sieve of wire gauze, similar to the preceding, for washing the mud from the ore, by agitating the fragments in a tub filled with water. But in Derbyshire, instead of using this sieve, the pieces of ore are sometimes merely stirred about with a shovel, in a trough filled with water. This is called a _standing buddle_; a most defective plan.

The _running buddle_ serves at once to sort and cleanse the ore. It consists of a plane surface made of slabs or planks, very slightly inclined forwards, and provided behind and on the sides with upright ledges, the back one having a notch to admit a stream of water. The ore is merely stirred about with a shovel, and exposed on the slope to the stream. For this apparatus, formerly the only one used at the mines of Alston Moor, the following has been substituted, called the _grate_. It is a _grid_, composed of square bars of iron, an inch thick, by from 24 to 32 inches long, placed horizontally, and parallelly to each other, an inch apart. There is a wooden canal above the grate, which conducts a stream of water over its middle; and an inclined plane is set beneath it, which leads to a hemispherical basin, about 24 inches inches in diameter, for collecting the metallic powder washed out of the ore.

The apparatus subservient to grinding the ore are,--

1. The _bucker_, or beater, formed of a cast-iron plate, 3 inches square, with a socket in its upper surface, for receiving a wooden handle. In the neighbourhood of Alston Moor, crushing cylinders have been substituted for the beating bucker; but even now, in Derbyshire, buckers are generally employed for breaking the pieces of mixed ore, called _knock-stone-stuff_.

At the mines of this county, the _knocker’s_ workshop, or _striking floor_, is provided either with a strong stool, or a wall 3 feet high, beyond which there is a flat area 4 feet broad, and a little raised behind. On this area, bounded, except in front, by small walls, the ore to be bruised is placed. On the stool, or wall, a very hard stone slab, or cast-iron plate is laid, 7 feet long, 7 inches broad, and 1-1/2 inches thick, called a _knock-stone_. The workmen seated before it, break the pieces of mixed ore, called _bowse_ in Derbyshire, with the bucker.

_Crushing machines_ are in general use at Alston Moor, to break the mingled ores, which they perform with great economy of time and labour. They have been employed there for nearly forty years.

This machine is composed of one pair of fluted cylinders, _x x_, _fig._ 628., and of two pairs of smooth cylinders _z z_, _z z_, which serve altogether for crushing the ore. The two cylinders of each of the three pairs turn simultaneously in an inverse direction, by means of two toothed wheels, as at _m_, _fig._ 629., upon the shaft of every cylinder, which work by pairs in one another. The motion is given by a single water wheel, of which the circle _a a a_ represents the outer circumference. One of the fluted cylinders is placed in the prolongation of the shaft of this wheel, which carries besides a cast-iron toothed wheel, geered with the toothed wheels _e e_, fixed upon the ends of two of the smooth cylinders. Above the fluted cylinders, there is a hopper, which discharges down between them, by means of a particular mechanism, the ore brought forward by the waggons A. These waggons advance upon a railway, stop above the hopper, and empty their contents into it through a trap-hole, which opens outwardly in the middle of their bottom. Below the hopper there is a small bucket called a shoe, into which the ore is shaken down, and which throws it without ceasing upon the cylinders, in consequence of the constant jolts given it by a crank-rod _i_ (_fig._ 629.) attached to it, and moved by the teeth of the wheel _m_. The shoe is so regulated, that too much ore can never fall upon the cylinders, and obstruct their movement. A small stream of water is likewise led into the shoe, which spreads over the cylinders, and prevents them from growing hot. The ore, after passing between the fluted rollers, falls upon the inclined planes N, N, which turn it over to one or other of the pairs of smooth rolls.

These are the essential parts of this machine; they are made of iron, and the smooth ones are case-hardened, or _chilled_, by being cast in iron moulds. The gudgeons of both kinds move in brass bushes fixed upon iron supports _k_, made fast by bolts to the strong wood-work basis of the whole machine. Each of the horizontal bars has an oblong slot, at one of whose ends is solidly fixed one of the plummer-blocks or bearers of one of the cylinders _f_, and in the rest of the slot the plummer-block of the other cylinder _g_ slides; a construction which permits the two cylinders to come into contact, or to recede to such a distance from each other, as circumstances may require. The movable cylinder is approximated to the fixed one by means of the iron levers X X, which carry at their ends the weights P, and rest upon wedges M, which may be slidden upon the inclined plane N. These wedges then press the iron bar O, and make it approach the movable cylinder by advancing the plummer-block which supports its axis. When matters are so arranged, should a very large or hard piece present itself to one of the pairs of cylinders, one of the rollers would move away, and let the piece pass without doing injury to the mechanism.

Besides the three pairs of cylinders which constitute essentially each crushing machine, there is sometimes a fourth, which serves to crush the ore when not in large fragments, for example, the _chats_ and _cuttings_ (the moderately rich and poorer pieces), produced by the first sifting with the brake sieve, to be presently described. The cylinders composing that accessory piece, which, on account of their ordinary use, are called _chats-rollers_, are smooth, and similar to the rollers _z z_, and Z´ Z´. The one of them is usually placed upon the prolongation of the shaft of the water-wheel, of the side opposite to the principal machine; and the other, which is placed alongside, receives its motion from the first, by means of toothed wheel-work.

The _stamp mill_ is employed in concurrence with the crushing cylinders. It serves particularly to pulverize those ores whose gangue is too hard to yield readily to the rollers, and also those which being already pulverized to a certain degree, require to be ground still more finely. The stamps employed in the neighbourhood of Alston Moor are moved by water wheels. They are similar to those described under TIN.

_Proper sifting or jigging apparatus._--The hand sieve made of iron wire meshes, of various sizes, is shaken with the two hands in a tub of water, the _ore vat_, being held sometimes horizontally, and at others in an inclined position. This sieve is now in general use only for the _cuttings_ that have passed through the grating, and which though not poor enough to require finer grinding, are too poor for the brake sieve. When the workman has collected a sufficient quantity of these smaller pieces, he puts them in his round hand sieve, shakes it in the ore vat with much rapidity and a dexterous toss, till he has separated the very poor portions called _cuttings_, from the mingled parts called _chats_, as well as from the pure ore. He then removes the first two qualities, with a sheet-iron scraper called a _limp_, and he finds beneath them, a certain portion of ore which he reckons to be pure.

The _brake sieve_ is rectangular, as well as the cistern in which it is agitated. The meshes are made of strong iron wire, three-eighths of an inch square. This sieve is suspended at the extremity of a forked lever, or brake, turning upon an axis by means of two upright arms about 5 feet long, which are pierced with holes for connecting them with bolts or pins, both to the sieve-frame and to the ends of the two branches of the lever. These two arms are made of wrought iron, but the lever is made of wood; as it receives the jolt. A child placed near its end, by the action of leaping, jerks it smartly up and down, so as to shake effectually the sieve suspended at the other extremity. Each jolt not only makes the fine parts pass through the meshes, but changes the relative position of those which remain on the wires, bringing the purer and heavier pieces eventually to the bottom. The mingled fragments of galena, and the stony substances called _chats_ lie above them; while the poor and light pieces called _cuttings_, are at top. These are first scraped off by the _limp_, next the mixed lumps, or _chats_, and lastly the pure ore, which is carried to the _bing heap_. The _cuttings_ are handed to a particular class of workmen, who by a new sifting, divide them into mere stones, or second _cuttings_, and into mixed ore analogous to _chats_.

The poor ore, called _chats_, is carried to a crushing machine, where it is bruised between two cylinders appropriated to this purpose under the name of _chats_ rollers; after which it is sifted afresh. During the sifting many parcels of small ore and stony substances pass through the sieve, and accumulate at the bottom of the cistern. When it is two-thirds filled, water is run slowly over it, and the sediment called _smitham_ is taken out, and piled up in heaps. More being put into the tub, a child lifts up the _smitham_, and lays it on the sieve, which retains still on its meshes the layer of fine ore. The _sifter_ now agitates in the water nearly as at first, from time to time removing with the _limp_ the lighter matters as they come to the surface; which being fit for washing only in boxes, are called _buddler’s offal_, and and are thrown into the _buddle hole_.

Mr. Petherick, the manager of Lanescot and the Fowey Consol mines, has contrived an ingenious jigging machine, in which a series of 8 sieves are fixed in a stationary circular frame, connected with a plunger or piston working in a hollow cylinder, whereby a body of water is alternately forced up through the crushed ore in the sieves, and then left to descend. In this way of operating, the indiscriminate or premature passage of the finer pulverulent matter through the meshes is avoided, because a regulated stream of water is made to traverse the particles up and down. This mode has proved profitable in washing the copper ores of the above mentioned copper mines.

_Proper washing apparatus._--For washing the ore after sifting it, the running buddle already described is employed, along with several chests or _buddles_ of other kinds.

1. The _trunk buddle_ is a species of German chest (see METALLURGY and TIN) composed of two parts; of a cistern or box into which a stream of water flows, and of a large tank with a smooth level bottom. The ore to be _trunked_ being placed in the box, the workman furnished with a shovel bent up at its sides, agitates it, and removes from time to time the coarser portions; while the smaller are swept off by the water and deposited upon the level area.

2. The _stirring buddle_, or chest for freeing the _schlamms_ or slimy stuff from clay, is analogous to the German chests, and consists of two parts; namely, 1. a trough which receives a stream of water through a plug hole, which is tempered at pleasure, to admit a greater or less current; 2. a settling tank with a horizontal bottom. The metallic _slime_ being first floated in the water of the trough, then flows out and is deposited in the tank; the purest parts falling first near the beginning of the run.

3. The _nicking buddle_ is analogous to the tables called _dormantes_ or _jumelles_ by the French miners. See METALLURGY. They have at their upper end a cross canal or spout, equal in length to the breadth of the table, with a plug hole in its middle for admitting the water. Alongside of this channel there is a slightly inclined plank, called _nicking board_, corresponding to the head of the _twin table_, and there is a nearly level plane below. The operation consists in spreading a thin layer of the _slime_ upon the _nicking board_, and in running over its surface a slender sheet of water, which in its progress is subdivided into rills, which gradually carry off the muddy matters, and strew them over the lower flat surface of the tank, in the order of their density.

4. The _dolly tub_ or rinsing bucket, _fig._ 630., has an upright shaft, which bears the vane or _dolly_ A B, turned by the winch handle. This apparatus serves to bring into a state of suspension in water, the fine ore, already nearly pure; the separation of the metallic particles from the earthy ones by repose, being promoted by the sides of the tub being struck frequently during the subsidence.

5. _Slime pits._--In the several operations of cleansing ores from mud, in grinding, and washing, where a stream of water is used, it is impossible to prevent some of the finely attenuated portions of the galena called _sludge_, floating in the water, from being carried off with it. _Slime pits_ or _labyrinths_, called _buddle holes_ in Derbyshire, are employed to collect that matter, by receiving the water to settle, at a little distance from the place of agitation.

These basins or reservoirs are about 20 feet in diameter, and from 24 to 40 inches deep. Here the suspended ore is deposited, and nothing but clear water is allowed to escape.

The workmen employed in the mechanical preparation of the ores, are paid, in Cumberland, by the piece, and not by day’s wages. A certain quantity of crude ore is delivered to them, and their work is valued by the _bing_, a measure containing 14 cwt. of ore ready for smelting. The price varies according to the richness of the ore. Certain qualities are washed at the rate of two and sixpence, or three shillings the bing; while others are worth at least ten shillings. The richness of the ore varies from 2 to 20 bings of galena per _shift_ of ore; the shift corresponding to 8 waggons load.

1. The cleansing and sorting of the ores are well performed in Cumberland. These operations seem however to be inferior to the cleansing on the _grid steps_, _grilles à gradin_, of Saxony (see METALLURGY), an apparatus which in cleaning the ores, has the advantage of grouping them in lots of different qualities and dimensions.

2. The breaking or bruising by means of the _crushing machine_, is much more expeditious than the Derbyshire process by _buckers_; for the machine introduces not only great economy into the breaking operation, but it likewise diminishes considerably the loss of galena; for stamped ores may be often subjected to the action of the cylinders without waste, while a portion of them would have been lost with the water that runs from the stamp mill. The use of these rollers may therefore be considered as one of the happiest innovations hitherto made in the mechanical preparation of ores.

3. The _brake sieves_ appear to be preferable to the hand ones.

4. The system of washing used in Cumberland differs essentially from that of Brittany. The slime pits are constructed with much less care than in France and Germany. They never present, as in these countries, those long windings backwards and forwards, whence they have been called labyrinths; probably because the last deposits, which are washed with profit in France and Germany, could not be so in Cumberland. There is reason to believe, however, that the introduction of _brake tables_, (_tables à secousses_, see METALLURGY) would enable deposits to be saved, which at present run to waste in England.

5. From what we have now said about the system of washing, and the basins of deposit or settling cisterns, it may be inferred that the operation followed in Cumberland is more expeditious than that used in Brittany, but it furnishes less pure ores, and occasions more considerable waste; a fact sufficiently obvious, since the refuse stuff at Poullaouen is often resumed, and profitably subjected to a new preparation. We cannot however venture to blame this method, because in England, fuel being cheap, and labour dear, there may possibly be more advantage in smelting an ore somewhat impure, and in losing a little galena, than in multiplying the number of washing processes.

6. Lastly, the _dolly tub_ ought to be adopted in all the establishments where the galena is mixed with much blende (sulphuret of zinc); for _schlich_ (metallic slime) which appears very clean to the eye, gives off a considerable quantity of blende by means of the _dolly tub_. While the vane is rapidly whirled, the sludge is gradually let down into the revolving water, till the quantity is sufficiently great. Whenever the ore is thoroughly disseminated in the liquid, the dolly is withdrawn. The workmen then strike on the sides of the tub for a considerable time, with mallets or wooden billets, to make the slime fall fast to the bottom. The lighter portions, consisting almost entirely of refuse matter, fall only after the knocking has ceased; the water is now run away; then the very poor slime upon the top of the deposit is skimmed off; while the pure ore found at the bottom of the tub is lifted out, and laid on the _bingstead_. In this way the blende, which always accompanies galena in a greater or smaller quantity, is well separated.

_Smelting of lead ores._--The lead ores of Derbyshire and the north of England were antiently smelted in very rude furnaces, or _boles_, urged by the natural force of the wind, and were therefore placed on the summits or western slopes of the highest hills. More recently these furnaces were replaced by blast hearths, resembling smith’s forges, but larger; and were blown by strong bellows, moved by men or water-wheels. The principal operation of smelting is at present always executed in Derbyshire in _reverberatory furnaces_, and at _Alston Moor_ in furnaces similar to those known in France by the name of Scotch furnaces. Before entering into the detail of the founding processes, we shall give a description of the furnaces essential for both the smelting and accessory Operations.

1. The reverberatory furnace called cupola, now exclusively used in Derbyshire for the smelting of lead ores, was imported thither from Wales, about the year 1747, by a company of Quakers. The first establishment in this county was built at Kalstedge, in the district of Ashover.

In the works where the construction of these furnaces is most improved, they are interiorly 8 feet long by 6 wide in the middle, and two feet high at the centre. The fire, placed at one of the extremities, is separated from the body of the furnace by a body of masonry, called the _fire-bridge_, which is two feet thick, leaving only from 14 to 18 inches between its upper surface and the vault. From this, the highest point, the vault gradually sinks towards the further end, where it stands only 6 inches above the sole. At this extremity of the furnace, there are two openings separated by a triangular prism of _fire-stone_, which lead to a flue, a foot and a half wide, and 10 feet long, which is recurved towards the top, and runs into an upright chimney 55 feet high. The above flue is covered with stone slabs, carefully jointed with fire-clay, which may be removed when the deposit formed under them (which is apt to melt), requires to be cleaned out. One of the sides of the furnace is called the labourers’ side. It has a door for throwing coal upon the fire-grate, besides three small apertures each about 6 inches square. These are closed with movable plates of cast iron, which are taken off when the working requires a freer circulation of air, or for the stirring up of the materials upon the hearth. On the opposite side, called the working side, there are five apertures; namely, three equal and opposite to those just described, shutting in like manner with cast iron plates, and beneath them two other openings, one of which is for running out the lead, and another for the scoriæ. The ash pit is also on this side, covered with a little water, and so disposed as that the grate-bars may be easily cleared from the cinder slag.

The hearth of the furnace is composed of the reverberatory furnace slags, to which a proper shape has been given by beating them with a strong iron rake, before their entire solidification. On the labourers’ side, this hearth rises nearly to the surface of the three openings, and falls towards the working side, so as to be 18 inches below the middle aperture. In this point, the lowest of the furnace, there is a tap-hole, through which the lead is run off into a large iron boiler (lea-pan), placed in a recess left outside in the masonry. From that lowest point, the sole gradually rises in all directions, forming thus an inside basin, into which the lead runs down as it is smelted. At the usual level of the metal bath, there is on the working side, at the end furthest from the fire, an aperture for letting off the slag.

In the middle of the arched roof there is a small aperture, called the _crown-hole_, which is covered up during the working with a thick cast iron plate. Above this aperture a large wooden or iron hopper stands, leading beneath into an iron cylinder, through which the contents of the hopper may fall into the furnace when a trap or valve is opened.

2. _The roasting furnace._--This was introduced about 30 years ago, in the neighbourhood of Alston Moor, for roasting the ore intended to pass through the Scotch furnace, a process which greatly facilitates that operation. Since its first establishment it has successively received considerable improvements.

_Figs._ 631, 632, 633., represent the cupola furnace at the Marquess of Westminster’s lead smelting works, two miles from Holywell. The hearth is hollowed out below the middle door of the furnace; it slopes from the back and ends towards this basin. The distance from the lowest point of this concavity up to the sill of the door, is usually 24 inches, but it is sometimes a little less, according to the quality of the ores to be smelted. This furnace has no hole for running off the slag, above the level of the top hole for the lead _i_, like the smelting furnace of Lea, near Matlock. A single chimney stalk serves for all the establishments; and receives all the flues of the various roasting and reducing furnaces. _Fig._ 633. gives an idea of the distribution of these flues. _a a a_, &c. are the furnaces; _b_, the flues, 18 inches square; these lead from each furnace to the principal conduit _c_, which is 5 feet deep by 2-1/2 wide; _d_ is 6 feet deep by 3 wide; _e_ is a round chamber 15 feet in diameter; _f_ is a conduit 7 feet high by 5 wide; _g_ another, 6 feet high by 3 wide. The chimney at _h_ has a diameter at bottom of 30 feet, at top of 12 feet, including the thickness of its sides, forming a truncated cone 100 feet high; whose base stands upon a hill a little way from the furnaces, and 62 feet above their level.

_a_, _figs._ 631, 632., is the grate; _b_, the door of the fire-place; _c_, the fire-bridge; _d_, the arched roof; _e_, the hearth; _f f f_, &c., the working doors; _g g_, flues running into one conduit, which leads to the subterranean condensing chamber, _e_, and thence to the general chimney; _h_, a hopper-shaped opening in the top of the furnace, for supplying it with materials.

This magnificent structure is not destined solely for the reduction of the ores, but for dissipating all the vapours which might prove noxious to the health of the work-people and to vegetation.

The ores smelted at Holywell are very refractory galenas, mixed with blende, calamine, pyrites, carbonate of lime, &c., but without any fluate of lime. They serve mutually as fluxes to one another. The coal is of inferior quality. The sole of each furnace is formed of slags obtained in the smelting, and they are all of one kind. In constructing it, 7 or 8 tons of these slags are first of all thrown upon the brick area of the hearth; are made to melt by a brisk fire, and in their stiffening state, as they cool, they permit the bottom to be sloped and hollowed into the desired shape. Four workmen, two at each side of the furnace, perform this task.

The ordinary charge of ore for one smelting operation is 20 cwt., and it is introduced through the hopper; see COPPER, _fig._ 304. An assistant placed at the back doors spreads it equally over the whole hearth with a rake; the furnace being meanwhile heated only with the declining fire of a preceding operation. No regular fire is made during the first two hours, but a gentle heat merely is kept up by throwing one or two shovelfuls of small coal upon the grate from time to time. All the doors are closed, and the register-plate of the chimney is lowered.

The outer basin in front of the furnace is at this time filled with the lead derived from a former process, the metal being covered with slags. A rectangular slit above the tap hole is left open, and remains so during the whole time of the operation, unless the lead should rise in the interior basin above the level of that orifice; in which case a little mound must be raised before it.

The two doors in front furthest from the fire being soon opened, the head-smelter throws in through them, upon the sole of the furnace, the slags swimming upon the bath of lead, and a little while afterwards he opens the tap-hole, and runs off the metallic lead reduced from these slags. At the same time his assistant turns over the ore with his paddle, through the back doors. These being again closed, while the above two front doors are open, the smelter throws a shovelful of small coal or coak cinder upon the lead bath, and works the whole together, turning over the ore with the paddle or iron oar. About three quarters of an hour after the commencement of the operation, he throws back upon the sole of the hearth the fresh slags which then float upon the bath of the outer basin, and which are mixed with coaly matter. He next turns over these slags, as well as the ore with the paddle, and shuts all the doors. At this time the smelter runs off the lead into the pig-moulds.

The assistant now turns over the ore once more through the back doors. A little more than an hour after the operation began, a quantity of lead proceeding from the slag last remelted, is run off by the tap; being usually in such quantity as to fill one half of the outer basin. Both the workmen then turn over the ore with the paddles, at the several doors of the furnace. Its interior is at this time of a dull red heat; the roasting being carried on rather by the combustion of the sulphurous ingredients, than by the action of the small quantity of coal in the grate. The smelter, after shutting the front doors, with the exception of that next the fire-bridge, lifts off the fresh slags lying upon the surface of the outside bath, drains them, and throws them back into the furnace.

An hour and a half after the commencement, the lead begins to ooze out in small quantities from the ore; but little should be suffered to flow before two hours have expired. About this time the two workmen open all the doors, and turn over the ore, each at his own side of the furnace. An hour and three quarters after the beginning, there are few vapours in the furnace, its temperature being very moderate. No more lead is then seen to flow upon the sloping hearth. A little coal being thrown into the grate to raise the heat slightly, the workmen turn over the ore, and then close all the doors.

At the end of two hours, the _first fire_ or roasting being completed, and the doors shut, the register is to be lifted a little, and coal thrown upon the grate to give the _second fire_, which lasts during 25 minutes. When the doors are now opened, the inside of the furnace is of a pretty vivid red, and the lead flows down from every side towards the inner basin. The smelter with his rake or paddle pushes the slags upon that basin back towards the upper part of the sole, and his assistant spreads them uniformly over the surface through the back doors. The smelter next throws in by his middle door, a few shovelfuls of quicklime upon the lead bath. The assistant meanwhile, for a quarter of an hour, works the ore and the slags together through the three back doors, and then spreads them out, while the smelter pushes the slags from the surface of the inner basin back to the upper parts of the sole. The doors being now left open for a little, while the interior remains in repose, the metallic lead, which had been pushed back with the slags, flows down into the basin. This occasional _cooling_ of the furnace is thought to be necessary for the better separation of the products, especially of the slags from the lead bath.

In a short time the workmen resume their rakes, and turn over the slags along with the ore. Three hours after the commencement, a little more fuel is put into the grate, merely to keep up a moderate heat of the furnace during the paddling. After three hours and ten minutes, the grate being charged with fuel for the _third fire_, the register is completely opened, the doors are all shut, and the furnace is left in this state for three quarters of an hour. In nearly four hours from the commencement, all the doors being opened, the assistant levels the surfaces with his rake, in order to favour the descent of any drops of lead; and then spreads the slags, which are pushed back towards him by the smelter. The latter now throws in a fresh quantity of lime, with the view not merely of covering the lead bath and preventing its oxidizement, but of rendering the slags less fluid.

Ten minutes after the third fire is completed, the smelter puts a new charge of fuel in the grate, and shuts the doors of the furnace to give it the _fourth fire_. In four hours and forty minutes from the commencement, this fire being finished, the doors are opened, the smelter pierces the tap-hole to discharge the lead into the outer basin, and throws some quicklime upon the slags in the inner basin. He then pushes the slags thus _dried up_ towards the upper part of the hearth, and his assistant rakes them out by the back doors.

The whole operation of a _smelting shift_ takes about four hours and a half, or at most five hours, in which four periods may be distinguished.

1. The _first fire_ for roasting the ores, requires very moderate firing, and lasts two hours.

2. The _second fire_, or the smelting, requires a higher heat, with shut doors; at the end the slags are _dried up_ with lime, and the furnace is also allowed to cool a little.

3, 4. The last two periods, or the _third and fourth fires_, are likewise two smeltings or foundings, and differ from the first only in requiring a higher temperature. The heat is greatest in the last. The form and dimensions of the furnace are calculated to cause a uniform distribution of heat over the whole surface of the hearth. Sometimes billets of green wood are plunged into the metallic lead of the outer basin, causing an ebullition which favours the separation of the slags, and consequently the production of a purer lead; but no more metallic metal is obtained.

Ten cwts. of coal are consumed at Holywell in smelting one ton of the lead-ore _schlich_ or sludge; but at Grassington, near Skipton in Yorkshire, with a similar furnace worked with a slower heat, the operation taking from seven hours to seven hours and a half, instead of five, only 7-1/2 cwts. of coal are consumed. But here the ores are less refractory, have the benefit of fluor spar as a flux, and are more exhausted of their metal, being smelted upon a less sloping hearth.

_Theory of the above operations._--At Holywell, Grassington, and in Cornwall, the result of the first graduated roasting heat, is a mixture of undecomposed sulphuret of lead, with sulphate and oxide of lead, in proportions which vary with the degree of care bestowed upon the process. After the roasting, the heat is raised to convert the sludge into a pasty mass; in which the oxide and sulphate re-act upon the sulphuret, so as to produce a sub-sulphuret, which parts with the metal by liquation. The _cooling of the furnace_ facilitates the liquation every time that the sub-sulphuret is formed, and the ore has passed by increase of temperature from the pasty into the liquid state. _Cooling_ brings back the sludge to the pasty condition, and is therefore necessary for the due separation of the different bodies. The drying up of the thin slags by lime is intended to liberate the oxide of lead, and allow it to re-act upon any sulphuret which may have resisted roasting or decomposition. It is also useful as a _thickener_, in a mechanical point of view. The iron of the tools, which wear away very fast, is also serviceable in reducing the sulphuret of lead. The small coal added along with the lime at Grassington, and also sometimes at Holywell, aids in reducing the oxide of lead, and in transforming the sulphate into sulphuret.

3. _The smelting furnace or ore hearth._--This furnace, called by the French _écossais_, is from 22 to 24 inches in height and 1 foot by 1-1/2 in area inside; but its horizontal section, always rectangular, varies much in its dimensions at different levels, as shown in _fig._ 634.

The hearth and the sides are of cast iron; the sole-plate A B is also of cast iron, 2-1/2 inches thick, having on its back and two sides an upright ledge, A C, 2-1/2 inches thick, and 4-1/4 high. In front of the hearth there is another cast iron plate M N, called the _work-stone_, surrounded on every side excepting towards the sole of the furnace, by a ledge one inch in thickness and height. The plate slopes from behind forwards, and its posterior ledge, which is about 4-1/2 inches above the surface of the hearth, is separated from it by a void space _q_, which is filled with a mixture of bone ash and galena, both in fine powder, moistened and pressed down together. The melted lead cannot penetrate into this body, but after filling the basin at the bottom of the furnace, flows naturally out by the gutter (nearly an inch deep) through a groove in the _work-stone_; and then passes into a cauldron of reception P, styled the _melting-pot_, placed below the front edge of the _work-stone_.

The posterior ledge of the sole is surmounted by a piece of cast iron C D, called the _back-stone_, 28 inches long, and 6-1/2 high; on which the _tuyère_ or blast-pipe is placed. It supports another piece of cast iron E, called _pipe-stone_, scooped out at its under part, in the middle of its length, for the passage of the _tuyère_. This piece advances 2 inches into the interior of the furnace, the back wall of which is finally crowned by another piece of cast iron E H, called also _back-stone_.

On the ledges of the two sides of the sole, are placed two pieces of cast iron, called _bearers_, each of which is 5 inches in breadth and height, and 26 inches long. They advance an inch or two above the posterior and highest edge of the _work-stone_, and contribute effectually to fix it solidly in its place. These bearers support, through the intervention of several ranges of fire-bricks, a piece of cast iron called a _fore-stone_, which has the same dimensions as the piece called the _back-stone_, on which the base of the blowing-machine rests. This piece is in contact, at each of its extremities, with another mass of cast iron, 6 inches cube, called the _key-stone_, supported on the masonry. Lastly, the void spaces left between the two _key-stones_ and the back part of the furnace are filled up with two masses of cast iron exactly like the key-stones.

The front of the furnace is open for about 12 inches from the lower part of the front cross-piece called _fore-stone_, up to the superior part of the _work-stone_. It is through this opening that the smelter operates.

The gaseous products of the combustion, on escaping from this ore-hearth, are frequently made to pass through a long flue, sloped very slightly upwards, in which they deposit all the particles of ore that they may have swept along; these flues, whose length is sometimes more than 100 yards, are usually 5 feet high and 3 feet wide in the inside, and always terminate in a chimney stalk. The matters deposited near the commencement of the flue require to be washed; but not the other dusty deposits. The whole may then be carried back to the roasting furnace, to be calcined and re-agglutinated, or introduced without any preparation into the _slag-hearth_.

4. _Figs._ 635, 636. represent a slag-hearth, the _fourneau à manche_ (elbow furnace) of the French, and the _krummofen_ (crooked furnace) of the Germans; such as is used at Alston Moor, in Cumberland, for the reduction of the lead-slag. It resembles the Scotch furnace. The shaft is a parallelopiped, whose base is 26 inches by 22 in area inside, and whose height is 3 feet; the sole-plate _a_, of cast iron, slopes slightly down to the basin of reception, or the fore-hearth _b_. Upon both of the long sides of the sole-plate there are cast iron beams, called _bearers_ C C, of great strength, which support the side walls built of a coarse grained sand-stone, as well as the cast-iron plate _d_ (_fore-stone_), which forms the front of the shaft. This stands 7 inches off from the sole-plate, leaving an empty space between them. The back side is made of cast iron, from the sole-plate to the horizontal tuyère in its middle; but above this point it is made of sand-stone. The tuyère is from 1-1/5 to 2 inches in diameter. In front of the fore-hearth _b_, a cistern _e_, is placed, through which water continually flows, so that the slags which spontaneously overflow the fore-hearth may become inflated and shattered, whereby the lead disseminated through them may be readily separated by washing. The lead itself flows from the fore-hearth _b_, through an orifice, into an iron pot _f_, which is kept hot over a fire. The metal obtained from this slag-hearth is much less pure than that extracted directly from the ore.

The whole bottom of the furnace is filled to a height of 17 inches, that is, to within 2 or 3 inches of the tuyère, with the rubbish of coke reduced to coarse powder and beat strongly down. At each _smelting shift_, this bed must be made anew, and the interior of the furnace above the tuyère repaired, with the exception of the front, consisting of cast iron. In advance of the furnace there is a basin of reception, which is also filled with coke rubbish. Farther off is a pit, full of water, replenished by a cold stream, which incessantly runs in through a pipe. The scoriæ, in flowing out of the furnace, pass over the coke bed in the basin of reception, and then fall into the water, whose coolness makes them fly into small pieces, after which they are easily washed, so as to separate the lead that may be entangled among them.

These furnaces are urged, in general, by wooden bellows; _fig._ 637. But at the smelting works of Lea, near Matlock, the blowing-machine consists of two casks, which move upon horizontal axes. Each of these casks is divided into two equal parts by a fixed plane that passes through its axis, and is filled with water to a certain height. The water of one side communicates with that of the other by an opening in the lower part of the division. Each cask possesses a movement of oscillation, produced by a rod attached to a crank of a bucket-wheel. At each demi-oscillation, one of the compartments, being in communication with the external air, is filled; whilst the other, on the contrary, communicates with the nozzle, and supplies wind to the furnace.

5. _Refining or cupellation furnace._ See SILVER.

6. _Smelting by the reverberatory furnace_, is adopted exclusively in Derbyshire, and in some works at Alston-moor. The charge in the hopper consists commonly of 16 cwt., each weighing 120 lbs. avoirdupois, composed of an intimate mixture of 5, 6, 7 or even 8 kinds of ore, derived from different mines, and prepared in different ways. The proportions of the mixture are determined by experience, and are of great consequence to the success of the work.

The ore is rather in the form of grains than of a fine _schlich_; it is sometimes very pure, and affords 75 _per cent._; but usually it is mixed up with a large proportion of carbonate and fluate of lime; and its product varies from 65 to 23 _per cent._

After scraping the slaggy matters out of the furnace, a fresh smelting shift is introduced at an interval of a few minutes; and thus, by means of two alternate workmen, who relieve each other every seven or eight hours, the weekly operations continue without interruption. The average product in lead of the reverberatory furnaces in Derbyshire, during several years, has been 66 per cent. of the ore. Very fine ore has, however, afforded 76.

7. _Smelting of the drawn slag, on the slag-mill hearth._--The black slag of the reverberatory furnace is broken by hammers into small pieces, and mixed in proper proportions with the coal cinders that fall through the grate of the reverberatory fire. The leaden _matts_ that float on the surface of the bath, and the dust deposited in the chimney, are added, along with some poor ore containing a gangue of fluor spar and limestone, which had been put aside during the mechanical preparation. With such a mixture, the slag-hearth, already described, _figs._ 635, 636., is charged. By the action of heat and coal, the lead is revived, the earthy matters flow into very liquid scoriæ, and the whole is made to pass across the body of fire into a basin of reception placed beneath. The scoriæ are thickened by throwing quicklime upon them, and they are then raked away. At the end of the operation the lead is cast into pigs or ingots of a peculiar form. This is called slag-lead. It is harder, more sonorous than the lead obtained from the reverberatory furnace, and is preferred for the manufacture of minium, lead shot, and some other purposes.

8. _Treatment of lead ores by the Scotch furnace, or ore-hearth._--This furnace is generally employed in the counties of Northumberland, Cumberland, and Durham, for the smelting of lead ores, which were formerly carried to them without any preparation, but now they are exposed to a preliminary calcination. The roasted ore yields in the Scotch furnace a more considerable product than the crude ore, because it forms in the furnace a more porous mass, and at the same time _it works drier_, to use the founders’ expression; that is, it allows the stream of air impelled by the bellows to diffuse itself more completely across the matters contained in the furnace.

The charge of the _roasting_ furnace, _figs._ 631, 632, 633., is from 9 to 11 cwt. of ore, put into the furnace without any addition. Three such shifts are usually passed through in eight hours. The fire should be urged in such a manner as to produce constantly a dense smoke, without letting any part of the ore melt and form a slag; an accident which would obstruct the principal end of the process, which is to burn off the sulphur and antimony, and to expel the carbonic acid of the carbonate of lead. The ore must be frequently turned over, by moving it from the bridge to the other end and back again. To prevent the ore from running into masses as it cools, it is made to fall out of the furnace into a pit full of water, placed below one of the lateral doors.

_Smelting of the lead ores in the Scotch furnace._--When a _smelting shift_ has been finished in the Scotch furnace, a portion of the ore, called _browse_, remains in a semi-reduced state, mixed with coke and cinders. It is found of more advantage to preserve the browse for beginning the following operation, than to take raw or even roasted ore. To set the furnace in action, the interior of it is filled with peats, cut into the form of bricks. The peats towards the posterior part are heaped up without order, but those near the front are piled up with care in the form of a wall. A kindled peat is now placed before the nozzle of the bellows, which are made to blow, and the blast spreads the combustion rapidly through the whole mass. To increase the heat, and to render the fire more steady and durable, a few shovelfuls of coals are thrown over the turf. A certain quantity of the browse is to be next introduced; and then (or sometimes before all the browse is put in) the greater part of the matters contained in the furnace is drawn over on the _work-stone_, by means of a large rake called a _gowelock_; the refuse of the ore called _gray slag_, which a skilful smelter knows by its shining more than the browse, is taken off with a shovel, and thrown to the right hand into a corner outside of the furnace. The browse left on the work-stone is to be now thrown back into the furnace, with the addition of a little coal, if necessary. If the browse be not well cleaned from the slag, which is perceived by the whole mass being in a soft state, and shewing a tendency to fuse, quicklime must be added, which by its affinity for the argillaceous, siliceous, and ferruginous substances, dries up the materials, as the smelters say, and gives to the earthy parts the property of concreting into lumps or balls; but if, on the other hand, the siliceous, argillaceous, or ferruginous parts contained in the ore be too refractory, lime is also to be added, but in smaller quantity, which, by rendering them more fusible, communicates the property of concreting into balls. These lumps, called gray slag, contain from one-tenth to one-fifteenth of the lead which was present in the ore. They must be smelted afterwards at a higher temperature in the slag hearth, to extract their lead. After the browse has been thrown back into the furnace, as has been said, a few shovelfuls of ore are to be strewed over it; but before doing this, and after removing the scoriæ, there must be always placed before the tuyère half a peat, a substance which, being extremely porous and combustible, not only hinders any thing from entering the nozzle of the bellows, but spreads the blast through all the vacant parts of the furnace. After an interval of from 10 to 15 minutes, according to circumstances, the materials in the furnace are drawn afresh upon the work-stone, and the gray slag is removed by the rake. Another peat being placed before the tuyère, and coal and quicklime being introduced in suitable proportions, the browse is thrown back into the furnace, a fresh portion of ore is charged above it, and left in the furnace for the above mentioned time.

This mode of working, continued for 14 or 15 hours, forms what is called a _smelting shift_; in which time from 20 to 40 cwt. of lead, and even more, are produced.

By this process the purest part of the lead, as well as the silver, are sweated out, as it were, from the materials, with which they are mixed, without any thing entering into fusion except these two metals in the state of alloy. It is probable that the moderate temperature employed in the Scotch furnace is the main cause of the purity of the lead which it yields.

9. _Smelting of the scoriæ of the Scotch furnace on the slag hearth._--Before putting fire to the slag hearth already described, _figs._ 635, 636., its empty space is to be filled with peats, and a lighted one being placed before the tuyère, the bellows are made to play. A layer of coke is to be now thrown upon the burning peats, and as soon as the heat is sufficiently high, a layer of the _gray slag_ is to be introduced, or of any other scoriæ that are to be reduced. From time to time, as the fit moment arrives, alternate strata of coke and slag are to be added. In this operation, though the slag and the lead are brought to a state of perfect fluidity; the metal gets separated by filtering down through the bed of peat cinders, which the slag cannot do on account of its viscidity. Whenever that coke bed becomes covered with fluid slag, the workman makes a hole in it, of about an inch diameter, by means of a kneed poker; and runs it off by this orifice, as it cannot sink down into the hard rammed cinders, which fill the basin of reception. The slag flows over it in a glowing stream into the pit filled with water, where it gets granulated and ready for washing.

When lead is obtained from galena without the addition of combustible matter, we have an example on the great scale, of the mutual decomposition of the oxides and sulphates formed during the roasting heat, by the still undecomposed galena, especially when this action is facilitated by working up and skilfully mingling the various matters, as happens in the reverberatory and Scotch furnaces. It is therefore the sulphuret of lead itself which serves as the agent of reduction in regard to the oxide and sulphate, when little or no charcoal has been added. Sometimes, however, towards the end of the operation in the reverberatory hearth, it becomes necessary to throw in some wood or charcoal, because the oxidizement having become too complete, there does not remain a sufficient body of sulphuret of lead to effect the decompositions and reductions just mentioned, and therefore it is requisite to regenerate some galena by means of carbonaceous matter, which immediately converts the sulphate of lead into the sulphuret. The sulphur and oxygen are eventually all separated in the form of sulphurous acid. Roasted galena contains sometimes no less than 77 per cent. of sulphate of lead.

At Viconago in the Valais, the process of smelting lead ore in the reverberatory furnace with the addition of iron, as practised at Vienne on the Isère, was introduced; but the difficulty of procuring a sufficient supply of old iron has led to an interesting modification.

On the hearth of the reverberatory furnace, 10 quintals of moderately rich ore are spread; these are heated temperately for some time, and stirred about to promote the sublimation of the sulphur. After three or four hours, when the ore seems to be sufficiently de-sulphuretted, the heat is raised so as to melt the whole materials, and whenever they flux into a metallic glass, a few shovelfuls of bruised charcoal or cinders are thrown in, which soon thicken the liquid, and cause metallic lead to appear. By this means three-fourths of the lead contained in the ore are usually extracted; but at length the substance becoming less and less fluid, yields no more metal. Stamped and washed carbonate of iron (sparry iron ore) is now added, in the proportion of about 10 per cent. of the lead ore primarily introduced.

On stirring and working together this mixture, it assumes the consistence of a stiff paste, which is raked out of the furnace. When this has become cold, it is broken into pieces, and thereafter smelted in a slag-hearth, without the addition of flux. By this operation, almost the whole lead present is obtained. 100 quintals of schlich yield 45 of argentiferous lead; and in the production of 100 quintals (cwts.) of marketable lead, 140 cubic feet of beech-wood, and 357-1/2 quintals of charcoal are consumed.

This process is remarkable for the use of iron-ore in smelting galena.

10. _Reduction in the reverberatory furnace, of the litharge obtained in the refining of lead._--The litharge of Alston Moor is seldom sold as such, but is usually converted into lead, in a reverberatory furnace.

In commencing this reduction, a bed of coal about 2 inches thick is first of all laid on the hearth; which is soon kindled by the flame of the fire-place, and in a little while is reduced to red hot cinders. Upon these a certain quantity of a mixture of litharge and small coal is uniformly spread; the heat of the fire-place being meanwhile so managed as to maintain in the furnace a suitable temperature for enabling the combustible to deprive the litharge of its oxygen, and to convert it into lead. The metal is run out by the tap-hole into an iron pot; and being cast into pigs of half a hundred weight, is sold under the name of refined lead at a superior price.

The quantity of small coal mixed with the litharge, should be somewhat less than what may be necessary to effect the reduction, because if in the course of the process, a deficiency of it is perceived in any part of the furnace, more can always be added; whereas a redundancy of coal necessarily increases the quantity of slag, which, at the end of the shift, must be removed from the furnace before a new operation is begun, whereby lead is lost. In the reverberatory furnace, six fodders of lead may be revived in nine or ten hours; during the first six of which the mixture of litharge and coal is added at short intervals. A fodder is from 21 to 24 cwts.

It deserves to be remarked that the work does not go on so well nor so quick when the coal and litharge are in a pulverulent form; because the reduction in this case takes place only at the surface, the air not being able to penetrate into the body, and to keep up its combustion, and the mutual action of the litharge and carbon in the interior. But on the other hand, when the litharge is in porous pieces as large as a hen’s egg, the action pervades the whole body, and the sooty fumes of the coal effect the reduction even in the centre of the fragments of the litharge, penetrating into every fissure and carrying off the oxygen. The heat ought never to be urged so far as to melt the litharge.

The grounds of the cupel, and the slag of the reduction furnace, being a mixture of small coke, coal ash, and oxide of iron, more or less impregnated with lead, are smelted upon the _slag hearth_, along with coke, and by way of flux, with a certain quantity of the black scoriæ obtained from the same furnace, prepared for this purpose, by running it out in thin plates, and breaking it into small pieces. The lead thus obtained is usually very white, very hard, and not susceptible of refinement.

MM. Dufrénoy and Beaumont consider the smelting of lead ore by the reverberatory furnace as practised in Derbyshire, as probably preferable to that with the slag hearth as carried on in Brittany; a process which seldom gives uniform products, while it occasions a more considerable waste of lead, and consumption of fuel.

The mixed process employed in Cumberland of roasting the ore, and afterwards smelting it in a small furnace resembling that called the Scotch, apparently yields a little less lead than if both operations were executed in the reverberatory furnace; but according to Mr. Forster, (see his _Treatise on a Section of the Strata from Newcastle upon Tyne_, &c.) this slight loss is more than compensated by the smaller consumption of fuel, the increased rapidity of the operation, and especially by the much greater purity of the lead obtained from the Scotch furnace. When it comes to be refined, the loss is only about one-twelfth or one-thirteenth, whereas the lead revived in the reverberatory furnace, loses frequently a ninth. Moreover, the lead furnished by the first method admits of being refined with profit, when it yields only 5 ounces of silver _per_ fodder of 20 quintals, _poids de marc_, while that produced by the reverberatory furnace cannot be cupelled unless it gives 10 ounces per fodder; and as in the English cupellation, lead is constantly added anew without skimming, the litharge obtained in the second case can never be brought into the market, whereas the litharge of the leads from the Scotch furnace is of good quality. See the new method of enriching lead for cupellation, under SILVER.

As the _smelting_ of galena, the principal ore of lead, is not a little complex, the following tabular view of the different processes may prove acceptable to the metallurgist:--

Treatment of Process of

{1. Pure ores } Pesey, Spain, { } &c. { {2. Ores mixed } England, in { with saline} general. { gangues. } { {3. Ores mixed { Viconago in { with earthy{ Italy, and { A { gangues. { Redruth in { De-sulphura- { { Cornwall. { tion by { { roasting. {4. Ores mixed } { { with sever-} Combined with { { al sul- } the above. { { phurets. } I. Class. { { Treated in { {5. Ores with } reverberatory { { earthy sa- } furnaces. { { line, and } { { sulphurous } { { gangues. } { { {6. Ores with } { B { mattes, as } Vienne, Poul- { De-sulphura- { at Vienne, } laouen, and { tion by iron. { in Dauphi- } Tarnowitz. { ny. }

{7. Ores pro- { Mattes, with }Many { ducing { raw lead. }places. { slags of } Workable lead,{ { A { various } without {Villefort. { Founding after{ silicates. } mattes. { { roasting in a { { heap, or in a {8. Ores pro- { Mattes and }Several II. Class. { reverberatory.{ ducing com-{ workable lead.}places. Treated in { { pound sili-{ Workable {Pont Gibaud the mill-slag-{ { cate slags.{ lead. {and Scotch hearth, the { { { {furnace. _fourneau à_ { _manche_, or { B }9. Ores pro- { Mattes and }Baad-Ems, Scotch fur- { Founding with } ducing { workable }Hartz, nace. { direct de- } slags com- { lead. }Tarnowitz. { sulphuration } posed of } Poor mattes { { by metallic } silicates } and workable {Tarnowitz. { iron. } and sub- } lead. { { } silicates. } {

The annual production of lead in Europe may be estimated at about 80,000 tons; of which four-sevenths are produced in England, two-sevenths in Spain, the remainder in Germany and Russia. France does not produce more than one five-hundredth part of the whole; and only one-fiftieth of its consumption.

See LITHARGE, MINIUM, or _Red Lead_, SOLDER, SUGAR or _Acetate_ of LEAD, TYPE METAL, and WHITE LEAD.

LEAD-SHOT; (_Plomb de chasse_, Fr.; _Schrot_, _Flintenschrot_, Germ.) The origin of most of the imperfections in the manufacture of lead-shot is the too rapid cooling of the spherules by their being dropped too hot into the water, whereby their surfaces form a solid crust, while their interior remains fluid, and in its subsequent concretion, shrinks, so as to produce the irregularities of the shot.

The patent shot towers originally constructed in England obviate this evil by exposing the fused spherules after they pass through the cullender, to a large body of air during their descent into the water tub placed on the ground. The greatest erection of this kind is probably at Villach in Carinthia, being 240 Vienna, or 249 English feet high.

The quantity of arsenic added to the mass of melted lead, varies according to the quality of this metal; the harder and less ductile the lead is, the more arsenic must be added. About 3 pounds of either white arsenic or orpiment is enough for one thousand parts of soft lead, and about 8 for the coarser kinds. The latter are employed preferably for shot, as they are cheaper and answer sufficiently well. The arsenical alloy is made either by introducing some of this substance at each melting; or by making a quantity of the compound considerably stronger at once, and adding a certain portion of this to each charge of lead. If the particles of the shot appear lens-shaped, it is a proof that the proportion of arsenic has been too great; but if they are flattened upon one side, if they are hollowed in their middle, called _cupping_ by the workman, or drag with a tail behind them, the proportion of arsenic is too small.

The following is the process prescribed by the patentees, Ackerman and Martin. Melt a ton of soft lead, and sprinkle round its sides in the iron pot, about two shovelfuls of wood ashes, taking care to leave the centre clear; then put into the middle about 40 pounds of arsenic to form a rich alloy with the lead. Cover the pot with an iron lid, and lute the joints quickly with loam or mortar to confine the arsenical vapours, keeping up a moderate fire to maintain the mixture fluid for three or four hours; after which skim carefully, and run the alloy into moulds to form ingots or pigs. The composition thus made is to be put in the proportion of one pig or ingot into 1000 pounds of melted ordinary lead. When the whole is well combined, take a perforated skimmer and let a few drops of it fall from some height into a tub of water. If they do not appear globular, some more arsenical alloy must be added.

Lead which contains a good deal of pewter or tin must be rejected, because it tends to produce elongated drops or tails.

From two to three tons are usually melted at once in the large establishments. The surface of the lead gets covered with a crust of oxide of a white spongy nature, sometimes called _cream_ by the workmen, which is of use to coat over the bottom of the cullender, because without such a bed the heavy melted lead would run too rapidly through the holes for the granulating process, and would form oblong spheroids. The mounting of this filter, or lining of the cullender, is reckoned to be a nice operation by the workmen, and is regarded usually as a valuable secret.

The cullenders are hollow hemispheres of sheet iron about 10 inches in diameter, perforated with holes, which should be perfectly round and free from burs. These must be of an uniform size in each cullender; but of course a series of different cullenders with sorted holes for every different size of lead shot, must be prepared. The holes have nearly the following diameters for the annexed numbers of shot.

No. 0. 1/50 of an inch. 1. 1/58 -- 2. 1/66 -- 3. 1/72 -- 4. 1/80 --

From No. 5. to No. 9. the diameter decreases by regular gradations, the latter being only 1/360 of an inch.

The operation is always carried on with three cullenders at a time; which are supported upon projecting grates of a kind of chafing dish made of sheet iron somewhat like a triangle. This chafing dish should be placed immediately above the fall; while at its bottom there must be a tub half filled with water for receiving the granulated lead. The cullenders are not in contact, but must be parted by burning charcoal in order to keep the lead constantly at the proper temperature, and to prevent its solidifying in the filter. The temperature of the lead bath should vary with the size of the shot; for the largest, it should be such that a bit of straw plunged into it will be scarcely browned, but for all it should be nicely regulated. The height from which the particles should be let fall varies likewise with the size of the shot; as the congelation is the more rapid, the smaller they are. With a fall of 33 yards or 100 feet, from No. 4. to No. 9. may be made; but for larger sizes, 150 feet of height will be required.

Every thing being arranged as above described, the workman puts the filter-stuff into the cullender, pressing it well against the sides. He next pours lead into it with an iron ladle, but not in too great quantity at a time, lest it should run through too fast. The shot thereby formed and found in the tub are not all equal.

The centre of the cullender being less hot affords larger shot than the sides, which are constantly surrounded with burning charcoal. Occasionally, also, the three cullenders employed together may have holes of different sizes, in which case the tub may contain shot of very various magnitudes. These are separated from each other by square sieves of different fineness, 10 inches broad and 16 inches long, their bottoms being of sheet iron pierced with holes of the same diameters as those of the cullenders. These sieves are suspended by means of two bands above boxes for receiving the shot; one sieve being usually set above another in consecutive numbers, for instance 1 and 2. The shot being put into the upper sieve, No. O. will remain in it, No. 1. will remain in the lower sieve, and No. 2. will, with all the others, pass through it into the chest below. It is obvious that by substituting sieves of successive fineness, shot of any dimension may be sorted.

In the preceding process the shot has been sorted to size; it must next be sorted to form, so as to separate all the spheroids which are not truly round, or are defective in any respect. For this purpose a board is made use of about 27 inches long and 16 broad, furnished partially with upright ledges; upon this tray a handful or two of the shot to be sorted being laid, it is inclined very slightly, and gently shaken in the horizontal direction, when the globular particles run down by one edge, into a chest set to receive them, while those of irregular forms remain on the sides of the tray, and are reserved to be re-melted.

After being sorted in this way, the shot requires still to be smoothed and polished bright. This object is effected by putting it into a small octagonal cask, through a door in its side, turning upon a horizontal iron axis, which rests in plummer boxes at its ends, and is made to revolve by any mechanical power. A certain quantity of plumbago or black lead is put in along with the shot.

LAZULITE (Eng. and Fr.; _Lazulith_, Germ.); is a blue vitreous mineral, crystallizing in rhomboidal dodecahedrons; spec. grav. 2·76 to 2·94; scratches glass; affords a little water by calcination; fusible into a white glass; dissolves in acids with loss of colour; solution leaves an alkaline residuum, after being treated with carbonate of ammonia, filtered, evaporated, and calcined. It consists of silica, 35·8; alumina, 34·8; soda, 23·2; sulphur, 3·1; carbonate of lime, 3·1. This beautiful stone affords the native _ultramarine_ pigment, which was very costly till a mode of making it artificially was lately discovered. See ULTRAMARINE.

LEATHER, (_Cuir_, Fr.; Germ., _Leder_); is the skin of animals, so modified by chemical means as to have become unalterable by the external agents which tend to decompose it in its natural state. The preparation in a rude manner of this valuable substance, has been known from the most antient times, but it was not till the end of the last, and the beginning of the present century, that it began to be manufactured upon right principles, in consequence of the researches of Macbride, Deyeux, Seguin, and Davy. There are several varieties of leather; such as sole leather, boot or upper leather, shamoy leather, kid or glove leather, &c. Skins may be converted into leather either with or without their hairy coat.

We shall treat first of sole and upper leathers, being the most important, and most costly and difficult to prepare in a proper manner. These kinds consist of organized fibrous gelatine or skin, combined with the proximate vegetable principle, tannin, and probably also some vegetable extractive. Under the articles GALLS and TANNIN, will be found an account of the properties of this substance, and the means of obtaining it in a state of purity. Calf leather quickly tanned by an infusion of galls, consists of 61 parts of skin, and 39 of vegetable matter in 100 by weight; by solution of catechu, it consists of 80 of skin, and 20 of vegetable matter; by infusion of Leicester willow, of 74·5 skin, and 25·5 vegetable matter; and by infusion of oak bark, of 73·2 skin, and 26·8 vegetable matter. By the slow process of tanning, continued for three months, the increase of weight upon the skin in its conversion into leather, is greatly less; the vegetable constituents being from Leicester willow only 13 per cent. of the leather, and from oak bark 15 per cent. Sole leather, however, generally contains no less than 40 per cent. of vegetable matter. In every astringent bark, the inner white part next to the _alburnum_, contains the largest quantity of tannin, and the middle coloured part contains most extractive matter. The outer surface or epidermis seldom furnishes either tannin or extractive matter. Young trees abound most in the white cortical layers, and are hence more productive of tannin under equal weights, than the barks of old trees. In no case is there any reason to believe that the gallic acid of astringent vegetables is absorbed in the process of making leather; hence Seguin’s theory of the agency of that substance in disoxygenating skin, falls to the ground. The different qualities of leather made with the same kind of skin, seem to depend very much upon the different quantities of extractive matter it may have absorbed. The leather made with infusion of galls, is generally harder and more liable to crack than the leather obtained from infusions of barks; and it always contains a much larger proportion of tannin, and a smaller proportion of extractive matter.

When calf skin is slowly tanned in weak solutions of the bark, or of catechu, it combines with a good deal of extractive matter, and though the increase of the weight of the skin be comparatively small, yet it has become perfectly insoluble in water, forming a soft, but at the same time a strong leather. The saturated infusions of astringent barks contain much less extractive matter in proportion to their tannin, than the weak infusions; and when skin is quickly tanned in the former, it produces a worse and less durable leather than when slowly tanned in the latter. In quick tanning, a considerable quantity of vegetable extractive matter is thus lost to the manufacturer, which might have been made to enter as a useful constituent into the leather. These observations show that there is sufficient foundation for the opinion of the common workmen, concerning what is technically called _feeding_ of leather, in the slow method of tanning; and though the processes of this art have been unnecessarily protracted by defective methods of steeping, and want of progressive infiltration of the astringent liquor through the skins, yet in general they appear to have arrived, in consequence of old experience, at a degree of perfection in the quality of the leather, which cannot be far exceeded by means of any theoretical suggestions which have been advanced.

On the first view it may appear surprising, that in those cases of quick tanning, where extractive matter forms a certain portion of the leather, the increase of weight is less than when the skin is combined with the pure tannin; but the fact is easily accounted for, when we consider that the attraction of skin for tannin must be probably weakened by its union with extractive matter; and whether we suppose that the tannin and extractive matter enter together into combination with the matter of skin, or unite with separate portions of it, still, in either case, the primary attraction of skin for tan must be to a certain extent diminished.

In examining astringent vegetables in relation to their power of making leather, it is necessary to take into account not only the quantity they may contain of the _substance_ precipitable by gelatine, but likewise the quantity and the nature of the extractive matter; and in cases of comparison, it is essential to employ infusions of the same degree of concentration.

Of all astringent substances hitherto examined, catechu is that which contains the largest proportion of tannin; and in supposing, according to the usual estimation, that from four to five pounds of common oak bark are required to produce one pound of leather, it appears, from the various synthetical experiments, that about half a pound of catechu would answer the same purpose. Mr. Purkis found, by the results of different accurate experiments, that 1 pound of catechu was equivalent to 7 or 8 of oak bark. For the common purposes of the tanner, 1 pound of it would be equivalent also to 2-1/4 pounds of galls, to 7-1/2 of the Leicester willow, to 11 of the bark of the Spanish chesnut, to 18 of the bark of the common elm, to 21 of the bark of the common willow, and to 3 pounds of sumach.

Various menstrua have been proposed for the purpose of expediting and improving the process of tanning, among others, lime water, and solution of pearl-ash; but as these two substances form compounds with tannin which are not decomposable by gelatine, it follows that their effects must be prejudicial. There is very little reason to suppose that any bodies will be found which, at the same time that they increase the solubility of tannin in water, will not likewise diminish its attraction for skin.

In this country all tanned leather is distinguished into two kinds, called _hides_ and _skins_; the former term being appropriated to that made from the larger animals, as bulls, buffaloes, oxen, and cows, into thick strong sole leather; and the latter to that made from calves, seals, &c., into thinner and more flexible upper leather. Sometimes the hides are brought into the market merely dried, as from Buenos-Ayres; or dried and salted, as from Bahia and Pernambuco; but the greater part are fresh from recently slaughtered animals. The heaviest ox hides are preferred for forming _butts_ or _backs_, which are manufactured as follows:--

The washing process must be more or less elaborate, according to the state of the skins. Those that are salted and dry require to be steeped, beaten, and rubbed several times alternately, to bring them to the fresh condition.

After removing the horns, the softened or recent hides are laid in a heap for two or three days, after which they are suspended on poles in a close room called a smoke-house, heated somewhat above the common temperature by a smouldering fire. In these circumstances, a slight putrefaction supervenes, which loosens the epidermis, and renders the hair easily detachable by the _fleshing_ knife; a large two-handled implement, with a blunt edge, and bent to suit the curvature of the rounded beam of the wooden horse upon which the hide is scraped. See CURRYING.

The next step is immersion in a pit containing water impregnated with about a 1000th part of sulphuric acid. This process is called _raising_, because it distends the pores, and makes the fibres swell, so as to render the skins more susceptible of the action of the tanning infusions. Forty-eight hours in general suffice for this operation, but more time may be safely taken.

When the hides are found to be sufficiently raised, they are transferred to a pit, in which they are stratified with oak bark, ground by a proper mill into a coarse powder. The pit is then filled up with an infusion of oak bark called ooze, and the hides are allowed to remain in it for about a month or six weeks. By this time the tannin and extractive matter of the bark having combined intimately with the animal fibre, the pit is exhausted of its virtue, and must be renewed, by taking out the spent bark, and subjecting the skins to a fresh dose of oak bark and ooze. The hides which were placed near the top of the first pit, must be placed near the bottom of the next. In this mixture they remain, upon the old practice, about three months. The last process being repeated twice or thrice, perfectly tanned leather is the result. The hides are now removed from the pit, and hung up in a shed. In the progress of drying, which should be slow, they are compressed with a steel tool, and beaten smooth, to render them more firm and dense.

Some manufacturers place on the bottom of the pit 5 or 6 inches of spent bark, over it 2 inches of fresh bark, then a skin; and so, alternately, a layer of new bark and a skin, till the pit is nearly full, reserving a small space at top for a thicker layer of bark, over which weighted boards are laid, to condense the whole down into the tanning infusion.

The operation of tanning sole leather in the above way, lasts a year or a year and a half, according to the quality wanted, and the nature of the hides.

A perfect leather is recognized by its section, which should have a glistening marbled appearance, without any white streaks in the middle.

_Crop hides_ are manufactured by immersion, during three or four days, in pits containing milk of lime; in which they are occasionally moved up and down in order to expose them equally to the action of this menstruum. They are then removed, and cleared from hair and impurities, by using the fleshing knife upon the horse; after which they must be completely freed from the lime by a thorough washing. They are next plunged in pits containing a weak ooze or infusion of oak bark, from which they are successively transferred into other pits with stronger ooze; all the while being daily _handled_, that is, moved up and down in the infusion. This practice is continued for about a month or six weeks. They are now ready to be subjected to a mixture of ground oak bark and stronger ooze in other pits, to a series of which they are progressively subjected during two or three months.

The hides are next put into large vats, called _layers_, in which they are smoothly stratified with more oak bark, and a stronger infusion of it. After six weeks they are taken out of these vats, and subjected to a new charge of the same materials for two months. This simple process is repeated twice or thrice, at the option of the manufacturer, till the hides are thoroughly tanned. They are then slowly dried, and condensed in the manner above described. These crop hides form the principal part of the sole leather used for home consumption in England.

The process of tanning _skins_ (as of calves, seals, &c.) is in some respects peculiar. They are left in the lime pits for about twelve days, when they are stripped of their hair, washed in water, then immersed in a lixivium of pigeons’ dung, called a _grainer_, of an alkaline nature. Here they remain from eight to ten days, according to the state of the atmosphere, during which time they are frequently handled, and scraped on both sides upon a convex wooden beam. This scraping or _working_, as it is termed, joined to the action of the _grainer_, serves to separate the lime, oil, and glutinous matter, and to render the skin pliant, soft, and ready to imbibe the tanning principle. They are with this view transferred into pits containing a weak solution of bark, in which they undergo nearly the same treatment as described above for _crop_ hides; but they are not commonly stratified in the layers. The time occupied in tanning them is usually limited to three months. They are then dried, and disposed of to the currier, who dresses and blackens them for the upper leathers of boots and shoes, for harness, and other purposes. The light and thin sorts of cow and horse hides are often treated like calf skins.

In all the above processes, as the animal fibres on the surface of the skin absorb most readily the tanning principles, and thereby obstruct, in a certain degree, their passage into the interior fibres, especially of thick hides, it becomes an object of importance to contrive some method of overcoming that obstacle, and promoting the penetration of the tan. The first manufacturer who appears to have employed efficacious mechanical means of favouring the chemical action was Francis G. Spilsbury, who in April, 1823, obtained a patent for the following operation:--After the hides are freed from the hairs, &c. in the usual way, they are minutely inspected as to their soundness, and if any holes be found, they are carefully sewed up, so as to be water tight. Three frames of wood are provided of equal dimensions, fitted to each other, with the edges of the frames held together by screw bolts. A skin about to be tanned is now laid upon the frame, and stretched over its edges, then the second frame is to be placed upon it, so that the edges of the two frames may pinch the skin all round and hold it securely; another such skin is then stretched over the upper surface of the second frame, in like manner, and a third frame being set upon this, confines the second skin. The three frames are then pinched tightly together by a series of screw bolts, passing through ears set round their outer edges, which fix the skin in a proper manner for being operated upon by the tanning liquor.

A space has been thus formed between the two skins, into which, when the frames are set upright, the infusion is introduced by means of a pipe from the cistern above, while the air is permitted to escape by a stopcock below. This cock must of course be shut whenever the bag is filled, but the one above is left open to maintain a communication with the liquor cistern, and to allow the hydrostatic pressure to force the liquor through the cutaneous pores by a slow infiltration, and thus to bring the tannin into contact with all the fibres indiscriminately. The action of this pressure is evinced by a constant perspiration on the outer surfaces of the skins.

When the tanning is completed, the upper stopcock is closed, and the under is opened to run off the liquor. The frames are now removed, the bolts are unscrewed, and the pinched edges of the skins pared off; after which they are to be dried and finished in the usual manner.

A modification of this ingenious and effectual process was made the subject of a patent, by William Drake, of Bedminster, tanner, in October, 1831. The hides, after the usual preparatory processes, are immersed in a weak tan liquor, and by frequent handling or turning over, receive an incipient tanning before being submitted to the infiltration plan. Two hides, as nearly of the same size and shape as possible, are placed grain to grain, when their corresponding edges are sewed firmly together all round by shoemaker’s waxed thread, so as to form a bag sufficiently tight to hold tan liquor. This bag must then be suspended by means of loops sewed to its shoulder end, upon pegs, in such a manner that it may hang within a wooden-barred rack, and be confined laterally into a book form. About an inch of the bag is left unsewed at the upper end, for the purpose of introducing a funnel through which the cold tan liquor is poured into the bag till it be full. After a certain interval which varies with the quality of the hides, the outer surface becomes moist, and drops begin to form at the bottom of the bag. These are received in a proper vessel, and when they accumulate sufficiently may be poured back into the funnel; the bag being thus, as well as by a fresh supply from above, kept constantly distended.

When the hides are observed to feel hard and firm, while every part of them feels equally damp, the air of the tanning apartment having been always well ventilated, is now to be heated by proper means to a temperature gradually increasing from 70° to 150° of Fahrenheit’s scale. This heat is to be maintained till the hides become firmer and harder in all parts. When they begin to assume a black appearance in some parts, and when the tan liquor undergoes little diminution, the hides may be considered to be tanned, and the bag may be emptied by cutting a few stitches at its bottom. The outer edges being pared off, the hides are to be finished in the usual way. During their suspension within the racks, the hides should be shifted a little sideways, to prevent the formation of furrows by the bars, and to facilitate the equable action of the liquor.

By this process the patentee says, that a hide may be tanned as completely in ten days as it could be in ten months by the usual method. I have seen a piece of sole leather thus rapidly tanned, and it seemed to be perfect. How it may wear, compared with that made in the old way, I cannot pretend to determine.

Messrs. Knowlys and Duesbury obtained a patent in August, 1826, for accelerating the impregnation of skins with tannin, by suspending them in a close vessel, from which the air is to be extracted by an air pump, and then the tanning infusion is to be admitted. In this way, it is supposed to penetrate the hide so effectually as to tan it uniformly in a short time.

About 32 years ago, a similar vacuum scheme was employed to impregnate with weaver’s paste or starch, the cops of cotton weft, for the dandy looms of Messrs. Radcliff and Ross, of Stockport.

Danish leather is made by tanning lamb and kid skins with willow bark, whence it derives an agreeable smell. It is chiefly worked up into gloves.

_Of the tawing or dressing of skins for gloves, and white sheep leather._

The operations of this art are: 1. washing the skins; 2. properly treating them with lime; 3. taking off the fleece; 4. treatment in the leather steep.

A shed erected upon the side of a stream, with a cistern of water for washing the skins; wooden horses for cleaning them with the back of the fleshing knife; pincers for removing the fibres of damaged wool; a plunger for depressing the skins in the pits; a lime pit; a pole with a bag tied to the end of it; a two-handed fleshing knife; a rolling pin, from 15 to 18 inches long, thickened in the middle; such are some of the utensils of a tawing establishment. There must be provided also a table for applying the oil to the skins; a fulling mill, worked by a water-wheel or other power; a dressing peg; a press for squeezing out the fatty filth; a stove; planks mounted upon legs, for stretching the skins, &c.

Fresh skins must be worked immediately after being washed, and then dried, otherwise they ferment, and contract either indelible spots, or get tender in certain points, so as to open up and tear under the tools. When received in the dry state they should be steeped in water for two days, and then treated as fresh skins. They are next strongly rubbed on the convex horse-beam with a round-edged knife, in order to make them pliant. The rough parts are removed by the fleshing knife. One workman can in this way prepare 200 skins in a day.

The flesh side of each being rubbed with a cold cream of lime, the skins are piled together with the woolly side of each pair outermost, and the flesh sides in contact. They are left in this state for a few days, till it is found that the wool may be easily removed by _plucking_.

They are next washed in running water, to separate the greater part of the lime, stripped of the wool by small spring tweezers, and then fleeced smooth by means of the rolling-pin, or sometimes by rubbing with a whetstone. Unless they be fleeced soon after the treatment with lime, they do not well admit of this operation subsequently, as they are apt to get hard.

They are now steeped in the milk of lime-pit, in order to swell, soften, and cleanse them; afterwards in a weak pit of old lime-water, from which they are taken out and drained. This steeping and draining upon inclined tables, are repeated frequently during the space of 3 weeks. Only the skins of young animals, or those of inferior value are tawed. Sometimes the wool is left on, as for housings, &c.

The skins, after having been well softened in the steeps, are rubbed on the outside with a whetstone set in a wooden case with two handles, in order to smooth them completely by removing any remaining filaments of wool. Lamb skins are rubbed with the pin in the direction of their breadth, to give them suppleness; but sheep skins are fulled with water alone. They are now ready for the _branning_, which is done by mixing 40 lbs. of bran with 20 gallons of water, and keeping them in this fermentable mixture for three weeks--with the addition, if possible, of some old bran water. Here they must be frequently turned over, and carefully watched, as it is a delicate operation. In the course of two days in summer, and eight in winter, the skins are said to be _raised_, when they sink in the water. On coming out of the bran, they are ready for the white stuff; which is a bath composed of alum and sea-salt. Twelve, fourteen, and sometimes eighteen pounds of alum for 100 skins, form the basis of the bath; to which two and a half pounds of salt are added in winter, and three in summer. These ingredients are introduced into a copper with twelve gallons of water. The salt aids in the whitening action. When the solution is about to boil, three gallons of it are passed through the cullender into a basin; in this 26 skins are worked one after another, and after draining, they are put together into the bath, and left in it for ten minutes to imbibe the salts. They are now ready to receive the paste. For 100 skins, from 13 to 15 pounds of wheat flour are used along with the yolks of 50 eggs. After having warmed the alum bath through which the skins have been passed, the flower is dusted into it, with careful stirring. The paste is well kneaded by the gradual addition of the solution, and passed through the cullender, whereby it becomes as clear as honey. To this the yolks being added, the whole is incorporated with much manual labour. The skins are worked one after another in this paste; and afterwards the whole together are left immersed in it for a day. They are now stretched and dried upon poles, in a proper apartment, during from 8 to 15 days, according to the season.

The effects of the paste are to whiten the skins, to soften them, and to protect them from the hardening influence of the atmosphere, which would naturally render them brittle. They would not bear working upon the _softening iron_, but for the emulsion which has been introduced into their substance. With this view they are dipped in a tub of clear water during five or six minutes, and then spread and worked upon the board. They are increased by this means in length, in the proportion of 5 to 3. No hard points must be left in them. The whiteness is also better brought out by this operation, which is performed upon the flesh side. The softening tool is an iron plate, about one foot broad, rounded over above, mounted upon an upright beam, 30 inches high, which is fixed to the end of a strong horizontal plank, 3-1/2 feet long, and 1 broad. This plank is heavily loaded, to make it immovable upon the floor. Sometimes the skins are next spread over an undressed clean skin upon the horse, and worked well with the two-handled knife, for the purpose of removing the first and second epidermis, called the _fleur_ and _arrière-fleur_ by the French _megissiers_. They are then dried while stretched by hooks and strings. When dry they are worked on the _stretching iron_, or they are occasionally polished with pumice stone. A delicate yellow tint is given by a composition made of two parts of whitening, and one of ochre, applied in a moistened state, and well worked in upon the grain side. After being polished with pumice, they are smoothed with a hot iron, as the laundresses do linen, whereby they acquire a degree of lustre, and are ready to be delivered to the _glover_.

For _housings_, the best sheepskins are selected, and such as are covered with the longest and most beautiful fleece. They are steeped in water, in order to be cleaned and softened; after which they are thinned inside by the fleshing knife. They are now steeped in an old bran pit for 3 or 4 days, when they are taken out and washed. They are next subjected to the white or alum bath, the wool being carefully folded within; about 18 pounds of alum being used for 100 skins. The paste is made as for the fleeced skins, but it is merely spread upon their flesh side, and left upon them for 18 hours, so as to stiffen. They are then hung up to dry. They are next moistened by sprinkling cold water upon them, folded up, piled in a heap, and covered with boards weighted with heavy stones; in which state they remain for two days. They are next opened with a round iron upon the horse, and subjected to the stretching iron, being worked broadwise. They are dried with the fleece outermost, in the sun if possible; and are finished upon the _stretcher_.

Calf and lamb skins with their hair and wool are worked nearly in the same manner; only the thicker the skin, the stronger the alum bath ought to be. One pound of alum and one of salt are required for a single calf skin. It is left four days in this bath, after which it is worked upon the _stretcher_, then fulled. When half dry the skins are opened upon the horse. In eight days of ordinary weather, they may be completely dressed. Lamb skins are sometimes steeped during eight days in a bath prepared with unbolted rye flour and cold water, in which they are daily moved about two or three times. They are then dried, stretched upon the iron, and switched upon the fleecy side.

_Chamois_ or _Shamoy leather_.--The skins are first washed, limed, fleeced, and branned as above described. They are next _efflowered_, that is, deprived of their epidermis by a concave knife, blunt in its middle part, upon the convex horse-beam. The cutting part serves to remove all excrescences, and to equalize the thickness, while the blunt part softens and smooths. The skins of goats, does, and chamois are always treated in this way. They are next subjected to the fermenting bran steep for one or two days, in ordinary weather; but in hot weather for a much shorter time, sometimes only moving them in the sour bran liquor for a few minutes. They are lastly wrung at the peg, and subjected to the fulling mill.

When the skins have been sufficiently swelled and suppled by the branning, they may receive the first oil as follows: a dozen skins being stretched upon the table, the fingers are dipped in the oil, and shaken over the skins in different places, so as to impart enough of it to imbue the whole surface slightly, by friction with the palms of the hands. It is to the outside or _grain_ that the oil is applied. The skins are folded four together, so as to form balls of the size of a hog’s bladder, and thrown into the trough of the fulling mill, to the number of twelve dozen at once. Here they remain exposed to the beater for two, three, or four hours, according to their nature and the state of the weather. They are taken out, aired, oiled, and again fulled. The airing and fulling are repeated several times, with more or less frequent oilings. Any cheap animal oil is employed.

After these operations, the skins require to be subjected to a fermenting process, to dilate their pores, and to facilitate their combination with the oil. This is performed in a chamber only 6 feet high, and 10 or 12 feet square. Poles are suspended horizontally a few inches from the ceiling, with hooks fixed in them to which the skins are attached. A somewhat elevated temperature is maintained, and by a stove if need be. This operation requires great skill and experience.

The remainder of the epidermis is next removed by a blunt concave knife and the horse; whereby the surface is not cut, but rather forcibly scraped.

The skins are now scoured to carry off the redundant oil; which is effected by a potash lye, at two degrees Baumé, heated no hotter than the hand can bear. In this they are stirred briskly, steeped for an hour, and lastly wrung at the peg. The soapy liquor thus expelled is used for inferior purposes. The clean skins after being dried, are finished first on the _stretcher-iron_, and then on the _herse_ or stretching frame.

_Leather of Hungary._--This is manufactured by impregnating strong hides with alum, common salt, and suet; by a rapid process which is usually completed in the space of two months. The workshop is divided into two parts; 1. a shed on the side of a stream, furnished with wooden horses, fleshing knives, and other small tools. In one corner is a furnace with a boiler for dissolving the alum, a vat for immersing the hides in the solution, and several subsidiary tubs. 2. A chamber, 6 feet high, by 15 feet square, capable of being made very tight, for preserving the heat. In one corner is a copper boiler, of sufficient size to contain 170 pounds of tallow. In the middle of the stove is a square stone slab, upon which an iron grate is placed about a yard square. This is covered with charcoal. At each side of the stove are large tables, which occupy its whole length, and on which the leather is spread to receive the grease. The upper part below the ceiling is filled with poles for hanging the leather upon to be heated. The door is made to shut perfectly close.

The first operations are analogous to those of tanning and tawing; the skins being washed, cut in halves, shaved, and steeped for 24 hours in the river. They are then cleaned with 5 or 6 pounds of alum, and 3-1/2 pounds of salt, for a piece of hide which weighs from 70 to 80 pounds. The common salt softens the effect of the alum, attracts the moisture of the air, and preserves the suppleness of the skin. When the alum and salt are dissolved, hot water is poured upon the hides placed in a vat, and they are tramped upon by a workman walking repeatedly from one end of the vat to the other. They are then transferred into a similar vat containing some hot water, and similarly tramped upon. They are next steeped for eight days in alum water. The same round of operations is repeated a second time.

The skins are now dried either in the air, or a stove room; but before being quite dry, they are doubled together, well stretched to take out the wrinkles, and piled up. When dry, they are again tramped to open the pores as well as to render the skin pliant, after which they are whitened by exposure to the sun.

Tallow of inferior quality is employed for greasing the leather. With this view the hides are hung upon the poles in the close stove room, then laid upon the table, and besmeared with the tallow melted till it begins to crackle. This piece is laid on another table, is there covered with a second, similarly greased, and so forth. Three pounds of fat are commonly employed for one piece of leather.

When the thirty strips, or fifteen hides passed through the grease in one operation are completed, two workmen take the first piece in their hands, and stretch it over the burning charcoal on the grate for a minute, with the flesh side to the fire. The rest are passed over the flame in like manner. After _flaming_, the pieces are successively laid on an inclined table exposed to the fire, where they are covered with a cloth. They are finally hung upon poles in the air to dry; and if the weather be warm, they are suspended only during the night, so as to favour the hardening of the grease. Instead of the alum bath, M. Curaudau has employed with advantage a steep of dilute sulphuric acid.

_Morocco leather._--The true morocco leather is goat skin tanned and then dyed on the side of the grain. Sheep skins are treated in the same way. The skins are steeped first in a fermenting mixture of bran water for a few days, they are then worked upon the horse, steeped in fresh water for 12 hours, and rinsed in the same. They are next drained, steeped in weak lime pits for a proper time, till the hairs can be readily detached. They are now subjected to the action of a blunt knife upon the horse-beam, in order to strip off their hair, after which they are cleansed in running water. Any excrescences must be carefully removed with the fleshing knife, and their edges neatly pared. The next process is rubbing them strongly with a piece of hard schist, set in a wooden frame, in order to expel by the pressure any lime which may still adhere, and to soften the grain. They are now worked upon the horse-beam with the blunt knife, and subjected to a species of fulling, by being agitated by pegs in a revolving cask along with water. Many manufacturers prefer a weak alkaline lye, or putrified urine, to the lime bath.

The skins are immersed for a night and a day, in a bran bath, in a certain state of fermentation, then worked on the horse, and salted, to preserve them till they are to be dyed.

Preparatory to being dyed, each skin is sewed together edgewise, with the grain on the outside, and it is then mordanted either with a solution of tin, or with alum water. The colour is given by cochineal, of which from 10 to 12 ounces are required for a dozen of skins. The cochineal being boiled in water along with a little tartar or alum for a few minutes, forms a red liquor, which is filtered through a linen cloth, and put into a clean cask. The skins are immersed in this bath, and agitated in it for about half an hour; they are taken out and beaten, and then subjected to a second immersion in the cochineal bath. After being thus dyed, they are rinsed and tanned with Sicilian sumach, at the rate of two pounds for a skin of moderate size. This process is performed in a large tub made of white wood, in the liquor of which the skins are floated like so many bladders, and moved about by manual labour during four hours. They are then taken out, drained, and again subjected to the tanning liquor; the whole process requiring a space of twenty-four hours. The skins are now unstitched, rinsed, fulled with beetles, drained, rubbed hard with a copper blade, and lastly hung up to dry.

Some manufacturers brighten the colour by applying to the surface of the skins, in a damp state, a solution of carmine in ammonia with a sponge; others apply a decoction of saffron to enliven the scarlet tint. At Paris the morocco leather is tanned by agitation with a decoction of sumach in large casks made to revolve upon a horizontal axis, like a barrel churn. White galls are sometimes substituted for sumach; a pound being used for a skin. The skins must be finally cleaned with the utmost care.

The black dye is given by applying with the brush a solution of red acetate of iron to the grain side. Blue is communicated by the common cold indigo vat; violets, with a light blue followed by cochineal red; green, by Saxon blue followed by a yellow dye, usually made with the chopped roots of the barberry. This plant serves also for yellows. To dye olive, the skins are first passed through a weak solution of green vitriol, and then through the decoction of barberry root, containing a little Saxon blue. Puce colour is communicated by logwood with a little alum; which may be modified by the addition of a little Brazil wood. In all these cases, whenever the skins are dyed, they should be rinsed, wrung or rather drained, stretched upon a table, then besmeared on the grain side with a film of linseed oil applied by means of a sponge, in order to promote their glossiness when curried, and to prevent them becoming horny by too rapid drying.

The last process in preparing morocco leather is the currying, which brings out the lustre, and restores the original suppleness. This operation is practised in different manners, according to the purpose the skins are to serve. For pocket-books, portfolios, and case-making in general, they must be thinned as much as possible upon the flesh side, moistened slightly, then stretched upon the table, to smooth them; dried again, moistened, and lastly passed two or three times through the cylinder press in different directions, to produce the crossing of the grain. The skins intended for the shoemaker, the saddler, the bookbinder, &c., require more pliancy, and must be differently curried. After being thinned, they are glazed with a polisher while still moist, and a grain is formed upon the flesh side with the roughened lead plate or grainer of the curriers, called in French _pommelle_; they are glazed anew to remove the roughness produced by the pommel, and finally grained on the flesh side with a surface of cork applied under a pommel of white wood.

_Russia leather._--The Russians have long been possessed of a method of making a peculiar leather, called by them _jucten_, dyed red with the aromatic saunders wood. This article has been much sought after, on account of not being subject to mould in damp situations, being proof against insects, and even repelling them from the vicinity of its odour. The skins are freed from the hair or fleece, by steeping in an ash-lye too weak to act upon the animal fibres. They are then rinsed, fulled for a longer or shorter time according to their nature, and fermented in a proper steep, after having been washed in hot water. They are taken out at the end of a week, but they may be steeped a second time if deemed necessary, to open their pores. They are now cleaned by working them at the horse on both the flesh and grain sides.

A paste is next composed, for 200 skins, of 38 pounds of rye flour, which is set to ferment with leaven. This dough is worked up with a sufficient quantity of water to form a bath for the skins, in which they are soaked for 48 hours; they are then transferred into small tubs, where they remain during fifteen days, after which they are washed at the river. These operations serve to prepare the skins for absorbing the astringent juices with uniformity. A decoction of willow bark (_salix cinerea_, and _salix caprea_) being made, the skins are immersed in the boiler whenever the temperature of the liquor is sufficiently lowered not to injure the animal fibres, and handled and pressed for half an hour. This manipulation is repeated twice daily during the period of a week. The tanning infusion is then renewed, and applied to the same skins for another week; after which being exposed to the air to dry, they are ready for being dyed, and then curried with the empyreumatic oil of the bark of the birch tree. To this substance the Russia leather owes its peculiarities. Many modes have been prescribed for preparing it; but the following is the one practised in Russia.

The whitish membranous epidermis of the birch, stripped of all woody parts, is introduced into an iron boiler, which, when stuffed full, is covered tight with a vaulted iron lid, having a pipe rising from its centre. A second boiler into which this pipe passes without reaching its bottom, is set over the first, and is luted to it at the edges, after the two are bolted together. They are then inverted, so that the upper one contains the birch bark. The under half of this apparatus is sunk in the earth, the surface of the upper boiler is coated over with a clay lute, then surrounded with a fire of wood, and exposed to a red heat, till the distillation be completed. This operation, though rude in appearance, and wasteful of wood, answers its purpose perfectly well. The iron cylinder apparatus used in Britain for distilling wood vinegar, would, however, be much more convenient and productive. When the above boilers are unluted, there is found in the upper one a very light powder of charcoal, and in the under one which served as a receiver, there is an oily, brown, empyreumatic fluid, of a very strong smell, which is mixed with the tar, and which floats over a small quantity of crude vinegar. The former matter is the oil employed to impregnate the skins, by working it into the flesh side with the curriers’ tools. It is difficult to make this oil penetrate with uniformity; and the Russians do not always succeed in this process, for they turn out many skins in a spotted state. This oil is at present obtained in France by distilling the birch bark in copper stills, and condensing the products by means of a pipe plunged in cold water. About 60 per cent. of the weight of the bark is extracted.

The skins imbibe this oil most equally before they are fully dry. Care must be taken not to apply too much of it, for fear of its passing through and staining the grain-side of the leather. Chevreul has investigated the chemical nature of this odoriferous substance, and finding it to be a peculiar compound, has called it _betuline_.

LEDUM PALUSTRE. This plant is employed in Russia to tan the skins of goats, calves, and sheep, into a reddish leather of an agreeable smell; as also in the preparation of the oil of birch, for making what is commonly called Russia leather.

LEGUMINE, is the name of a vegeto-alkali supposed to exist in leguminous plants.

LEMONS. See CITRIC ACID, and OILS, ESSENTIAL.

LEVIGATION, is the mechanical process whereby hard substances are reduced to a very fine powder.

LEUCITE, is a hard Vesuvian mineral, consisting of silica, 54; alumina, 23; potash, 23.

LEUCINE, is a white crystalline substance produced by acting upon flesh with sulphuric acid.

LEWIS, is the name of one kind of shears used in cropping woollen cloth.

LIAS, is a fine-grained argillaceous limestone, whose geological position is under the oolite; it is the proper lithographic stone.

LIBAVIUS, LIQUOR OF, is the bichloride of tin, prepared by dissolving that metal with the aid of heat, in _aqua regia_, or by passing chlorine gas through a solution of muriate of tin till no more gas be absorbed, evaporating the solution, and setting it aside to crystallize. The anhydrous bichloride is best prepared by mixing four parts of corrosive sublimate with one part of tin, previously amalgamated with just so much mercury as to render it pulverizable; and by distilling this mixture with a gentle heat. A colourless fluid, the dry bichloride of tin, or the proper fuming liquor of Libavius, comes over. When it is mixed with one-third of its weight of water it becomes solid. The first bichloride of tin is used in calico-printing.

LICHEN. See ARCHIL.

LIGNEOUS MATTER, is vegetable fibre. See FIBROUS MATTER.

LIGNITE, is one of the most recent geological formations, being the carbonaceous remains of forest trees. From this substance, as found in the neighbourhood of Cologne, the brown colours, called _umber_ and _earth of Cologne_, are prepared.

LILAC DYE. See CALICO-PRINTING AND DYEING.

LIMESTONE (_Calcaire_, Fr.; _Kalkstein_, Germ.); may be classed under the following heads:--

1. _Calcareous spar_ occurs in colourless crystals or crystalline masses; dissolves with effervescence in muriatic acid; is scratched by soft iron, but not by the nail; specific gravity 2·7; loses 46 per cent. by the expulsion of carbonic acid, and calcines into quicklime.

2. _Calcsinter_, _or stalactitic carbonate of lime_, called also concretionary limestone, because formed of zones more or less undulated, and nearly parallel. These zones have a fibrous structure, arising from the successive deposits of the crystalline limestone from its solvent water. The long conical pieces called stalactites, show fibres converging to the axis. The tubercular consists of irregular lumps often sprinkled over with small crystals, and associated so as to exhibit the appearance of cauliflower. The stratiform, commonly called stalagmite, or alabaster limestone, represents zones not concentric, but spread out, waving, and parallel; its texture is sometimes lamellar, and sometimes fibrous. These waving strata are distinguishable from one another by their different densities, and by their degrees of translucency. This stalagmitic mass bears the name of oriental alabaster, when it is reddish-yellow with distinct zones, and is susceptible of a fine polish. Stalactites are formed in the large excavations of calcareous rocks. The water percolating down through them, and dropping from the roofs of the caverns, is usually charged with carbonate of lime held in suspension by an excess of carbonic acid. The exposure to air, the motion, and the consequent diminution of pressure, cause the precipitation of the carbonate of lime in the solid state. Each drop of water, on falling through the vault, abandons a small film of limestone, which enlarges by degrees, and forms either a cylinder or solid mass. This alabaster differs from marble in its parallel and waving layers, and its faint degree of transparency.

This alabaster serves for the decoration of public buildings, and is occasionally introduced into certain pieces of furniture. The fine Egyptian alabaster was anciently brought from the mountains of the Thebaid, between the Nile and the Red Sea, near a town called Alabastron, whence probably the name. Very fine red alabaster, of great hardness, was found at one time in the quarries of Montmartre, but the stock was soon exhausted.

_The incrusting concretionary limestone_ differs little from the preceding except in the rapidity of its formation, and in being moulded upon some body whose shape it assumes. These deposits from calcareous springs, form equally on vegetable bodies, on stones, metals, within pipes of cast iron, wood, or lead. The incrustations on vegetable and animal substances are vulgarly called petrifactions, as the organic fibres are replaced by stone. One of the most curious springs of this nature is at the baths of Saint Philip, in Tuscany, where the water flows in almost a boiling state, over an enormous mass of alabaster which it has produced. The carbonate of lime seems to be held in solution here by sulphuretted hydrogen, which flies off when the water issues to the day. Dr. Vegny has taken advantage of this property of the spring, to obtain basso-relievo figures of great whiteness and solidity. He makes use of sulphur moulds.

_Calcareous tuf_ consists of similar incrustations made by petrifying rivulets running over mud, sand, vegetable remains, &c. It is porous, even cellular, somewhat soft, impure, and of a dirty gray colour. Its surface is wavy, rough, and irregular. These incrustations or deposits are, however, sometimes so abundant, and the resulting stony matters so hard that buildings may be constructed with them. The stone with which the town of Pasti, in Italy, is built has been called _pipe-stone_ by the Italians; and it has apparently derived its origin from incrustations upon large reeds.

The _travertino_, which served to construct all the monuments of Rome, appears to have been formed by the deposits of the Anio and the solfatara of Tivoli. The temples of Pæstum, which are of extreme antiquity, have been built with a _travertino_ formed by the sediment of the waters which still flow in this territory. All these stones acquire great hardness in the air, and M. de Breislak thinks that it is to the happy union of travertino and pouzzolana in the same spot, that the monuments of Rome owe their great solidity.

_Spongy limestone_, usually called _Agaric mineral_, stone marrow, &c., belongs to this kind of formation. It has a very white colour, a very fine grain, is soft to the touch, very tender, and light enough to float for an instant on water. It occurs in rather thin layers, in the crevices of calcareous rocks, and is so common in Switzerland as to be employed for whitening houses.

3. _Compact limestone_, is of a grain more or less fine, does not polish, nor afford large blocks free from fissures, has a conchoidal, or uneven scaly fracture. Colours very various. Its varieties are; _a_, The _sub-lamellar_, compact, with some appearance of a foliated texture. _b_, _Compact fine-grained limestone_, the zechstein of the Germans, to which M. Brongniart refers the lithographic stone in his classification of rocks (_Dictionnaire des Sciences Naturelles_,) but the English geologists place the locality of the famous lithographic quarry of Solenhofen much higher in the plane of secondary superposition. Its fracture is conchoidal; colour from gray to whitish; _c_, _Compact common limestone_. Grain of middle size; earthy aspect; uneven fracture; perfectly opaque; colour, whitish to pale gray, yellow, or reddish. The limestones of the Jura formation are referred to this head, as well as most of those interspersed among the coal strata. _d_, The _coarse compact_, or Cornbrash; texture somewhat open, earthy aspect, rough to the touch, ragged fracture, colour yellow, gray, or dirty red. _e_, _Compact cellular_, the Rauchekalk and Holekalk of the Germans, on account of the numerous holes or caverns distributed through it.

4. _Oolite or roe-stone._--It consists of spherical grains of various size, from a millet seed, to a pea, or even an egg; texture compact; fracture even; colours, whitish, yellow, gray, reddish, brownish. The larger balls have almost always a foreign body for their centre or nucleus.

5. _Chalk_; texture earthy; grains fine, tender, friable; colours white, grayish, or pale yellowish.

6. _Coarse-grained limestone_; an earthy texture, in large particles, often loose; fracture foliated, uneven; colour pale and dirty yellow. Coarse lias has has been referred to this head.

7. _Marly limestone_; lake and fresh-water limestone formation; texture fine-grained, more or less dense; apt to crumble down in the air; colour white or pale yellow; fracture rough-grained, sometimes conchoidal; somewhat tenacious. Texture occasionally cavernous; with cylindrical winding cavities. This true limestone must not be confounded with the lime-marl, composed of calcareous matter and clay.

8. _Siliceous limestone_; of a compact texture; scratching steel, and scratched by it; leaves a siliceous residuum after the action of muriatic acid.

9. _Calp_; texture compact; fine-grained; schistose structure; hard, as the preceding; not burning into quicklime, affording to dilute muriatic acid a copious residuum of clay and silica; colour blackish; found in beds in the transition district near Dublin.

10. _Lucullite_ or stinkstone; texture compact or sub-lamellar, colour grayish; emits the smell of sulphuretted hydrogen by friction or a blow. It occurs at Assynt, in Sutherlandshire; in Derbyshire; counties of Kilkenny, Cork, and Galway.

11. _Bituminous limestone_; black or blackish colour; diffusing by the action of fire a bituminous odour, and becoming white.

Of all common limestones the purity may most readily be determined by the quantity of carbonic acid which is evolved during their solution in dilute nitric or muriatic acid. Perfect carbonate of lime loses in this way 46 _per cent._; and if any particular limestone loses only 23 _per cent._, we may infer that it contains only one half its weight of calcareous carbonate. This method is equally applicable to _marls_, which are mixtures in various proportions of carbonate of lime, clay, and sand, and may all be recognized by their effervescing with acids.

The chief use of calcareous stones is for procuring quicklime by calcination in proper furnaces; and they are all adapted to this purpose provided they are not mixed with too large a proportion of sand and ferruginous clay, whereby they acquire a vitrescent texture in a high heat, and will not burn into lime. Limestone used to be calcined in a very rude kiln, formed by enclosing a circular space of 10 or 15 feet diameter, by rude stone walls 4 or 5 feet high, and filling the cylindrical cavity with alternate layers of turf or coal and limestone broken into moderate pieces. A bed of brushwood was usually placed at the bottom, to facilitate the kindling of the kiln. Whenever the combustion was fairly commenced, the top, piled into a conical form, was covered in with sods, to render the calcination slow and regular. This method being found relatively inconvenient and ineffectual, was succeeded by a permanent kiln built of stones or brickwork, in the shape of a truncated cone with the narrow end undermost, and closed at bottom by an iron grate. Into this kiln, the fuel and limestone were introduced at the top in alternate layers, beginning of course with the former; and the charge was either allowed to burn out, when the lime was altogether removed at a door near the bottom, or the kiln was successively fed with fresh materials, in alternate beds, as the former supply sunk down by the calcination, while the thoroughly burnt lime at the bottom was successively raked out by a side door immediately above the grate. The interior of the lime kiln has been changed of late years from the conical to the elliptical form; and probably the best is that of an egg placed with its narrow end undermost, and truncated both above and below; the ground plot or bottom of the kiln being compressed so as to give an elliptical section, with an _eye_ or draft-hole towards each end of that ellipse. A kiln thus arched in above gives a reverberatory heat to the upper materials, and also favours their falling freely down in proportion as the finished lime is raked out below; advantages which the conical form does not afford. The size of the draft-notes for extracting the quicklime, should be proportionate to the size of the kiln, in order to admit a sufficient current of air to ascend with the smoke and flame, which is found to facilitate the extrication of the carbonic acid. The kilns are called _perpetual_, because the operation is carried on continuously as long as the building lasts; and _draw-kilns_, from the mode of discharging them by raking out the lime into carts placed against the draft-holes. Three bushels of calcined limestone, or lime-shells, are produced on an average for every bushel of coals consumed. Such kilns should be built up against the face of a cliff, so that easy access may be gained to the mouth for charging, by making a sloping cart road to the top of the bank.

_Figs._ 638, 639, 640, 641. represent the _lime-kiln_ of Rüdersdorf near Berlin, upon the continuous plan, excellently constructed for economizing fuel. It is triple, and yields a threefold product. _Fig._ 640. is a view of it as seen from above; _fig._ 641., the elevation and general appearance of one side; _fig._ 638, a vertical section, and _fig._ 639. the ground plan in the line A B C D of _fig._ 638. The inner shaft _fig._ 638. has the form of two truncated cones, with their larger circular ends applied to each other; it has the greatest width at the level of the fire-door _b_, where it is 8 feet in diameter; it is narrower below at the discharge door, and at the top orifice, where it is about 6 feet in diameter. The interior wall _d_, of the upper shaft is built with hewn stones, to the height of 38 feet, and below that for 25 feet, with fire-bricks _d´ d´_, laid stepwise. This inner wall is surrounded with a mantle _e_, of limestones, but between the two there is a small vacant space of a few inches filled with ashes, in order to allow of the expansion of the interior with heat taking place without shattering the mass of the building.

The fire-grate _b_, consists of fire-tiles, which at the middle, where the single pieces press together, lie upon an arched support _f_. The fire-door is also arched, and is secured by fire-tiles. _g_ is the iron door in front of that orifice. The tiles which form the grate have 3 or 4 slits of an inch wide for admitting the air, which enters through the canal _h_. The under part of the shaft from the fire to the hearth, is 7 feet, and the outer enclosing wall is constructed of limestone, the lining being of fire-bricks. Here are the ash-pit _i_, the discharge outlet _a_, and the canal _k_, in front of the outlet. Each ash-pit is shut with an iron door, which is opened only when the space _i_ becomes filled with ashes. These indeed are allowed to remain till they get cool enough to be removed without inconvenience.

The discharge outlets are also furnished with iron doors, which are opened only for taking out the lime, and are carefully luted with loam during the burning. The outer walls _l m n_ of the kiln, are not essentially necessary, but convenient, because they afford room for the lime to lie in the lower floor, and the fuel in the second. The several stories are formed of groined arches _o_, and platforms _p_, covered over with limestone slabs. In the third and fourth stories the workmen lodge at night. See _fig._ 641. Some enter their apartments by the upper door _q_; others by the lower door _s_. _r_ is one of the chimneys for the several fire-places of the workmen. _t u v_ are stairs.

As the limestone is introduced at top, the mouth of the kiln is surrounded with a strong iron balustrade to prevent the danger of the people tumbling in. The platform is laid with rails _w_, for the waggons of limestone, drawn by horses, to run upon. _x_ is another rail-way, leading to another kiln. Such kilns are named after the number of their fire-doors, single, twofold, threefold, fourfold, &c.; from three to five being the most usual. The outer form of the kiln also is determined by the number of the furnaces; being a truncated pyramid of equal sides; and in the middle of each alternate side there is a fire-place, and a discharge outlet. A cubic foot of limestone requires for burning, one and five-twelfths of a cubic foot of wood, and one and a half of turf.

When the kiln is to be set in action, it is filled with rough limestones, to the height C D, or to the level of the firing; a wood fire is kindled in _a_, and kept up till the lime is calcined. Upon this mass of quicklime, a fresh quantity of limestones is introduced, not thrown in at the mouth, but let down in buckets, till the kiln be quite full; while over the top a cone of limestones is piled up, about 4 feet high. A turf-fire is now kindled in the furnaces _b_. Whenever the upper stones are well calcined, the lime under the fire-level is taken out, the superior column falls in, a new cone is piled up, and the process goes on thus without interruption, and without the necessity of once putting a fire into _a_; for in the space C B, the lime must be always well calcined. The discharge of lime takes place every 12 hours, and it amounts at each time in a threefold kiln, to from 20 to 24 Prussian _tonnes_ of 6 imperial bushels each; or to 130 bushels imperial upon the average. It is found by experience, that fresh-broken limestone which contains a little moisture, calcines more readily than what has been dried by exposure for some time to the air; in consequence of the vapour of water promoting the escape of the carbonic acid gas; a fact well exemplified in distilling essential oils, as oil of turpentine and naphtha, which come over with the steam of water, at upwards of 100 degrees F. below their natural term of ebullition. Six bushels of Rüdersdorf quicklime weigh from 280 to 306 pounds.

When coals are used for fuel in a well-constructed perpetual, or draw kiln, about 1 measure of them should suffice for 4 or 5 of limestone.

The most extensive employment of quicklime is in agriculture, on which subject instructive details are given in Loudon’s Encyclopædias of Agriculture and Gardening.

Quicklime is employed in a multitude of preparations subservient to the arts; for clarifying the juice of the sugar-cane and the beet-root; for purifying coal gas; for rendering the potash and soda of commerce caustic in the soap manufacture, and in the bleaching of linen and cotton; for purifying animal matters before dissolving out their gelatine; for clearing hides of their hair in tanneries; for extracting the pure volatile alkali from muriate or sulphate of ammonia; for rendering confined portions of air very dry; for stopping the leakage of stone reservoirs, when mixed with clay and thrown into the water; for making a powerful lute with white of egg or serum of blood; for preparing a depilatory pommade with sulphuret of arsenic, &c. Lime water is used in medicine, and quicklime is of general use in chemical researches. Next to agriculture the most extensive application of quicklime is to MORTAR-CEMENTS, which see.

LINEN. See FLAX, and TEXTILE FABRICS.

LINSEED (_Graine de lin_, Fr.; _Leinsame_, Germ.); contains in its dry state, 11·265 of oil; 0·146 of wax; 2·488 of a soft resin; 0·550 of a colouring resinous matter; 0·926 of a yellowish substance analogous to tannin; 6·154 of gum; 15·12 of vegetable mucilage; 1·48 of starch; 2·932 of gluten; 2·782 of albumine; 10·884 of saccharine extractive; 44·382 of envelopes, including some vegetable mucilage. It contains also free acetic acid; some acetate, sulphate, and muriate of potash, phosphate and sulphate of lime; phosphate of magnesia; and silica. See OILS, UNCTUOUS.

LIQUATION (Eng. and Fr.; _Saigerung_, Germ.); is the process of sweating out, by a regulated heat, from an alloy, an easily fusible metal from the interstices of a metal difficult of fusion. Lead and antimony are the metals most commonly subjected to liquation; the former for the purpose of carrying off by a superior affinity the silver present in any complex alloy, a subject discussed under SILVER; the latter will be considered here, as referred to from the article ANTIMONY.

_Figs._ 642, 643, 644. represent the celebrated antimonial liquation furnaces of Malbosc, in the department of Ardèche, in France. _Fig._ 642. is a ground plan taken at the level of the draught holes _g g_, _fig._ 643., and of the dotted line E F; _fig._ 643. is a vertical section through the dotted line A B, of _fig._ 642.; and _fig._ 644. is a vertical section through the dotted line C D of _fig._ 642. In the three figures, the same letters denote like objects, _a b c_ are three grates upon the same level above the floor of the works, 4-1/2 feet long, by 10-1/2 inches broad; between which are two rectangular galleries, _d e_, which pass transversely through the whole furnace, and lie at a level of 12 inches above the ground. They are separated by two walls from the three fire places. The walls have three openings, _f g h_, alternately placed for the flames to play through. The ends of these galleries are shut in with iron doors _i i_, containing peep holes. In each gallery are two conical cast-iron crucibles _k k_, into which the _eliquating_ sulphuret of antimony drops. Their height is from 12 to 14 inches, the width of the mouth is 10 inches, that of the bottom is 6, and the thickness four-tenths of an inch. They are coated over with fire clay, to prevent the sulphuret from acting upon them; and they stand upon cast-iron pedestals with projecting ears, to facilitate their removal from the gallery or platform. Both of these galleries are lined with tiles of fire-clay _l l_, which also serve as supports to the vertical liquation tubes _m m_, made of the same clay. The tiles are somewhat curved towards the middle, for the purpose of receiving the lower ends of these tubes, and have a small hole at _n_, through which the liquid sulphuret flows down into the crucible.

The liquation tubes are conical, the internal diameter at top being 10 inches, at bottom 8; the length fully 40 inches, and the thickness six-tenths of an inch. They have at their lower ends notches or slits _o_, _fig._ 644., from 3 to 5 inches long, which look outwards, to make them accessible from the front and back part of the furnaces through small conical openings _p p_, in the walls. These are closed during the operation with clay stoppers, and are opened only when the gangue, rubbish, and cinders are to be raked out. The liquation tubes pass across the arch of the furnace _q q_, the space of the arch being wider than the tubes; they are shut in at top with fire-covers _r r_. _s s_, the middle part of the arch, immediately under the middle grate, is barrel-shaped, so that both arches are abutted together. The flames, after playing round about the sides of the liquation tubes, pass off through three openings and flues into the chimney _t_, about 13 feet high; _u_ being the one opening, and _v_ the two others, which are provided with register plates. In front of the furnace is a smoke flue _w_, to carry off the sulphureous vapours exhaled during the clearing out of the rubbish and slag; another _x_, begins over _y y_, at the top of the tubes; a wall _z_, separates the smoke flue into halves, so that the workmen upon the one side may not be incommoded by the fumes of the other. This wall connects at the same time the front flue _w_ with the chimney _t_. _a´ a´_ and _b´ b´_ are iron and wooden bearer beams and rods for strengthening the smoke-flue, _c´ c´_ are arches upon both sides of the furnace, which become narrower from without inwards, and are closed with well-fitted plates _d´ d´_. They serve, in particular circumstances, to allow the interior to be inspected, and to see if either of the liquation furnaces be out of order.

Each tube being charged with about 500 lbs. of the antimonial ore, previously warmed upon the roof of the furnace, in a short time the sulphuret of a blue colour begins to flow out. Whenever the liquation ceases, the cinders are raked out by the side openings, and the tubes are charged afresh. The luted iron crucibles are suffered to become three-fourths full, are then drawn out from the galleries, left to cool, and emptied. The ingots weigh about 85 pounds. The charging is renewed every three hours, and, when the process is in good train, 100 lbs. of sulphuret of antimony are obtained every hour. The average duration of the tubes is 3 weeks, though in some cases it may be 40 days. The product from the ore is from 40 to 50 per cent. The above plan of operation is remarkable for the small consumption of fuel, the economy of labour, and the complete exhaustion of the ore.

LIQUEURS, LIQUORISTE; names given by the French to liquors compounded of alcohol, water, sugar, and different aromatic substances; and to the person who compounds them. I shall insert here a few of their most approved recipes.

_Infusion of the peels of fruits._--The outer skin pared off with a sharp knife, is to be dropped into a hard glazed jar, containing alcohol of 34° B., diluted with half its bulk of water, and the whole is to be transferred into well-corked carboys. After an infusion of six weeks, with occasional agitation, the aromatized spirit is to be distilled off. In this way are prepared the liquors of cedrat, lemons, oranges, _limettes_ (a sort of sweet lemon), _poncires_ (the large citron), bergamots, &c.

_Infusion of aromatic seeds._--These must be pounded, put into a carboy, along with alcohol diluted as above, infused with agitation for six weeks, and then distilled.

_Infusions of aromatic woods_ are made in the same way.

The liquorist should not bring his infusions and tinctures into the market till six months after their distillation.

Liqueurs have different titles, according to their mode of fabrication.

Thus _waters_ are liquors apparently devoid of viscidity; _creams_ and _oils_ possess it in a high degree.

Water of _cedrat_, is made by dissolving six pounds of sugar in seven quarts of water; adding two quarts of spirit of _cedrat_, and one of spirit of citron. Boil the whole for a minute, and filter hot through a proper bag. Set it for a considerable time aside in a corked carboy, before it be bottled.

_Oil or cream of cedrat._--Take eight quarts of river water, two of spirit of cedrat, one of spirit of citron, and as much rich syrup as is necessary to give the mixture an oily consistence. Stir it well and set it aside in carboys. Should it be at all clouded, it must be filtered till it be perfectly pellucid.

_Balm of Molucca_, is made by infusing for ten days, in a carboy capable of holding fully four gallons, 10 pounds of spirits of 18° B., 4 pounds of white sugar, 4 pounds of river water, 4 drachms of pounded cloves, and 48 grains of pounded mace. The mixture is to be shaken 3 or 4 times daily, coloured with caramel (burnt sugar), filtered at the end of ten days, and set aside in bottles.

_Tears of the widow of Malabar_, are compounded with the preceding quantity of spirits, sugar, and water, adding 4 drachms of ground cinnamon, 48 grains of cloves, and a like quantity of mace, both in powder. It may be slightly coloured with caramel.

_The delight of the Mandarins._--Take spirit, sugar, and water, as above, adding 4 drachms of _anisum Chinæ_, (_Gingi_), as much _ambrette_ (seeds of the _hibiscus abelmoschus, Lin._) all in powder; 2 drachms of safflower.

_The sighs of love._--Take spirits, water, and sugar, as above. Perfume with essence (otto) of roses; give a very pale pink hue with tincture of cochineal, filter and bottle up.

_Crème de macarons._--Add to the spirit, sugar, and water as above, half a pound of bitter almonds, blanched and pounded; cloves, cinnamon, and mace in powder, of each 48 grains. A violet tint is given by the tinctures of turnsole and cochineal.

_Curaçoa._--Put into a large bottle nearly full of alcohol of _trente-six_ (34° Baumé), the peels of six smooth Portugal oranges, (Seville?) and let them infuse for 15 days; then put into a carboy 10 pounds of spirits of 18° B., 4 pounds of white sugar, and 4 pounds of river water. When the sugar is dissolved, add a sufficient quantity of the orange _zestes_ to give flavour, then spice the whole with 48 grains of cinnamon, and as much mace, both in powder. Lastly introduce an ounce of ground Brazil wood, and infuse during 10 days, agitating 3 or 4 times daily. A pretty deep hue ought to be given with caramel.

_Swiss extract of wormwood_, is compounded as follows:--

Tops of the absinthium majus 4 pounds; Ditto, absinthium minus 2 pounds; Roots of angelica, } Calamus aromaticus, } of each a few grains at pleasure; Seeds of _anisum Chinæ_, } Leaves of the dittany of Crete,} Alcohol of 20° B., four gallons Imp.

Macerate these substances during eight days, then distil by a gentle fire; draw off two gallons of spirits, and add to it 2 drachms of essential oil of anise-seed. The two gallons left in the still serve for preparing the _vulnerary spirituous water_.

Of colouring the _liqueurs_.

_Yellow_ is given with the yellow colouring matter of safflower (_carthamus_,) which is readily extracted by water.

_Fawn_ is given by _caramel_, made by heating ground white sugar in an iron spoon over a charcoal fire, till it assumes the desired tint, and then pouring it into a little cold water.

_Red_ is given by cochineal alone, or with a little alum.

_Violet_ is given by good litmus (turnsole).

_Blue_ and _green_.--Sulphate of indigo gives the first. After saturating it nearly with chalk, alcohol being digested upon it, becomes blue. This tincture mixed with that of carthamus forms a good green.

LIQUID AMBER, is obtained from the _liquidambar styraciflua_, a tree which grows in Mexico, Louisiana, and Virginia. Some specimens are thin, like oil, and others are thickish, like turpentine. It is transparent, amber coloured, has an agreeable and powerful smell, and an aromatic taste, which feels pungent in the throat. Boiling alcohol dissolves it almost entirely. It contains a good deal of benzoic acid, some of which effloresces whenever the liquid amber hardens with keeping.

LITHARGE (Eng. and Fr.; _Glätte_, Germ.); is the fused yellow protoxide of lead, which on cooling passes into a mass consisting of small six-sided plates, of a reddish yellow colour, and semitransparent. It generally contains more or less red lead, whence the variations of its colour; and carbonic acid, especially when it has been exposed to the air for some. time. See LEAD, and SILVER, for its mode of preparation.

LITHIA, is a simple earthy or alkaline substance, discovered not many years ago, in the minerals called petalite and triphane. It is white, very caustic, reddens litmus, and red cabbage, and saturates acids with great facility. When exposed to the air it attracts humidity and carbonic acid. It is more soluble in water than baryta; and has such a strong affinity for it, as to be obtained only in the state of a hydrate. It forms neutral salts with all the acids. It is most remarkable for its power of acting upon, or corroding platinum.

LITHIUM, is the metallic basis of Lithia; the latter substance consists of 100 of metal, and 123 of oxygen.

LITHOGRAPHY. Though this subject belongs rather to the arts of taste and design than to productive manufactures, its chemical principles fall within the province of this Dictionary.

The term _lithography_ is derived from λιθος, _a stone_, and γραφη, _writing_, and designates the art of throwing off impressions upon paper, of figures and writing previously traced upon stone. The processes of this art are founded:--

1. Upon the adhesion to a smoothly-polished limestone, of an encaustic fat which forms the lines or traces.

2. Upon the power acquired by the parts penetrated by this encaustic, of attracting to themselves, and becoming covered with a printer’s ink, having linseed oil for its basis.

3. Upon the interposition of a film of water, which prevents the adhesion of the ink in all the parts of the surface of the stone not impregnated with the encaustic.

4. Lastly, upon a pressure applied by the stone, such as to transfer to paper the greater part of the ink which covers the greasy tracings of the encaustic.

The lithographic stones of the best quality are still procured from the quarry of Solenhofen, a village at no great distance from Munich, where this mode of printing had its birth. They resemble in their aspect the yellowish white lias of Bath, but their geological place is much higher than the lias. Abundant quarries of these fine-grained limestones occur in the county of Pappenheim, along the banks of the Danube, presenting slabs of every required degree of thickness, parted by regular seams, and ready for removal with very little violence. The good quality of a lithographic stone is generally denoted by the following characters; its hue is of a yellowish gray, and uniform throughout; it is free from veins, fibres, and spots; a steel point makes an impression on it with difficulty; and the splinters broken off from it by the hammer, display a conchoidal fracture.

The Munich stones are retailed on the spot in slabs or layers of equal thickness; they are quarried with the aid of a saw, so as to sacrifice as little as possible of the irregular edges of the rectangular tables or plates. One of the broad faces is then dressed, and coarsely smoothed. The thickness of these stones is nearly proportional to their other dimensions; and varies from an inch and two-thirds to 3 inches.

In each lithographic establishment, the stones receive their finishing, dressing, and polishing; which are performed like the grinding and polishing of mirror plate. The work is done by hand, by rubbing circularly a movable slab over another cemented in a horizontal position, with fine sifted sand and water interposed between the two. The style of _work_ that the stone is intended to produce, determines the kind of polish that it should get. For crayon drawing the stone should be merely grained more or less _fine_ according to the fancy of the draughtsman. The higher the finish of the surface, the softer are the drawings; but the printing process becomes sooner _pasty_, and a smaller number of impressions can be taken. _Works in ink_ require the stone to be more softened down, and finally polished with pumice and a little water. The stones thus prepared are packed for use with white paper interposed between their faces.

_Lithographic crayons._--Fine lithographic prints cannot be obtained unless the crayons possess every requisite quality. The ingredients composing them ought to be of such a nature as to adhere strongly to the stone, both after the drawing has undergone the preparation of the acid, and during the press-work. They should be hard enough to admit of a fine point, and trace delicate lines without risk of breaking. The following composition has been successfully employed for crayons by MM. Bernard and Delarue, at Paris:--

Pure wax, (first quality) 4 Dry white tallow soap 2 White tallow 2 Gum lac 2 Lamp black, enough to give a dark tint 1 Occasionally copal varnish 1

The wax is to be melted over a gentle fire, and the lac broken to bits is then to be added by degrees, stirring all the while with a spatula; the soap is next introduced in fine shavings; and when the mixture of these substances is very intimately accomplished, the copal-varnish, incorporated with the lamp black, is poured in. The heat and agitation are continued till the paste has acquired a suitable consistence; which may be recognised by taking out a little of it, letting it cool on a plate, and trying its quality with a penknife. This composition, on being cut, should afford brittle slices. The boiling may be quickened by setting the rising vapours on fire, which increases the temperature, and renders the exhalations less offensive. When ready, it is to be poured into a brass mould, made of two semi-cylinders joined together by clasps or rings, forming between them a cylindric tube of the crayon size. The mould should be previously smeared with a greasy cloth.

M. Lasteyrie prescribes a more simple composition, said to be equally fit for the lithographer’s use:--

Dried white tallow soap 6 parts. White wax 6 -- Lamp black 1 --

The soap and tallow are to be put into a small goblet and covered up. When the whole is thoroughly fused by heat, and no clots remain, the black is gradually sprinkled in with careful stirring.

Lithographic ink is prepared nearly on the same principles:--

Wax 16 parts. Tallow 6 -- Hard tallow soap 6 -- Shell-lac 12 -- Mastic in tears 8 -- Venice turpentine 1 -- Lamp black 4 --

The mastic and lac, previously ground together, are to be heated with care in the turpentine; the wax and tallow are to be added after they are taken off the fire, and when their solution is effected, the soap shavings are to be thrown in. Lastly, the lamp black is to be well intermixed. Whenever the union is accomplished by heat, the operation is finished; the liquor is left to cool a little, then poured out on tables, and, when cold, cut into square rods.

Lithographic ink of good quality ought to be susceptible of forming an emulsion so attenuated, that it may appear to be dissolved when rubbed upon a hard body in distilled or river water. It should be flowing in the pen, not spreading on the stone; capable of forming delicate traces, and very black to show its delineations. The most essential quality of the ink is to sink well into the stone, so as to re-produce the most delicate outlines of the drawing, and to afford a great many impressions. It must therefore be able to resist the acid with which the stone is moistened in the preparation, without letting any of its greasy matter escape.

M. de Lasteyrie states that after having tried a great many combinations, he gives the preference to the following:--

Tallow soap, dried 30 parts. Mastic, in tears 30 -- White soda of commerce 30 -- Shell-lac 150 -- Lamp black 12 --

The soap is first put into the goblet and melted over the fire, to which the lac being added fuses immediately; the soda is then introduced, and next the mastic, stirring all the while with a spatula. A brisk fire is applied till all these materials be melted completely, when the whole is poured out into the mould.

The inks now prescribed may be employed equally with the pen and the hair pencil, for writings, black-lead drawings, _aqua tinta_, mixed drawings, those which represent engravings on wood (wood cuts), &c. When the ink is to be used it is to be rubbed down with water, in the manner of China ink, till the shade be of the requisite depth. The temperature of the place ought to be from 84° to 90° Fahr., or the saucer in which the ink-stick is rubbed should be set in a heated plate. No more ink should be dissolved than is to be used at the time, for it rarely keeps in the liquid state for 24 hours; and it should be covered or corked up.

_Autographic paper._--Autography, or the operation by which a writing or a drawing is transferred from paper to stone, presents not merely a means of abridging labour, but also that of _re_verting the writings or drawings into the direction in which they were traced, whilst, if executed directly upon the stone, the impression given by it is _in_verted. Hence, a writing upon stone must be inverted from right to left to obtain direct impressions. But the art of writing thus is tedious and difficult to acquire, while, by means of the autographic paper and the transfer, proofs are obtained in the same direction with the writing and drawing.

_Autographic ink._--It must be fatter and softer than that applied directly to the stone, so that though dry upon the paper, it may still preserve sufficient viscidity to stick to the stone by mere pressure.

To compose this ink, we take--

White soap 100 parts. White wax of the best quality 100 -- Mutton suet 30 -- Shell-lac 50 -- Mastic 50 -- Lamp black 30 or 35 --

These materials are to be melted as above described for the lithographic ink.

_Lithographic ink and paper._--The following recipes have been much commended:

Virgin or white wax 8 parts White soap 2 -- Shell-lac 2 -- Lamp black 3 table-spoonsful.

_Preparation._--The wax and soap are to be melted together, and before they become so hot as to take fire, the lamp black is to be well stirred in with a spatula, and then the mixture is to be allowed to burn for 30 seconds; the flame being extinguished, the lac is to be added by degrees, carefully stirring all the time; the vessel is to be put upon the fire once more in order to complete the combination, and till the materials are either kindled or nearly so. After the flame is extinguished, the ink must be suffered to cool a little, and then put into the moulds.

With the ink crayons thus made, lines may be drawn as fine as with the point of the graver, and as full as can be desired, without risk of its spreading in the carriage. Its traces will remain unchanged on paper for years before being transferred.

Some may think it strange that there is no suet in the above composition, but it has been found that ink containing it is only good when used soon after it is made, and when immediately transferred to the stone, while traces drawn on paper with the suet ink become defective after 4 or 5 days.

_Lithographic paper._--Lay on the paper, 3 successive coats of sheep-feet jelly, 1 layer of white starch, 1 layer of gamboge.

The first layer is applied with a sponge dipped in the solution of the hot jelly, very equally over the whole surface, but thin; and if the leaf be stretched upon a cord, the gelatine will be more uniform. The next two coats are to be laid on, until each is dry. The layer of starch is then to be applied with a sponge, and it will also be very thin and equal. The coat of gamboge is lastly to be applied in the same way. When the paper is dry, it must be smoothed by passing it through the lithographic press; and the more polished it is, the better does it take on the ink in fine lines.

_Transfer._--When the paper is moistened, the transfer of the ink from the gamboge is perfect and infallible. The starch separates from the gelatine, and if, after taking the paper off the stone, we place it on a white slab of stone, and pour hot water over it, it will resume its primitive state.

The coat of gamboge ought to be laid on the same day it is dissolved, as by keeping, it becomes of an oily nature; in this state it does not obstruct the transfer, but it gives a gloss to the paper which renders the drawing or tracing more difficult, especially to persons little habituated to lithography.

The starch paste can be employed only when cold, the day after it is made, and after having the skin removed from its surface.

A leaf of such lithographic paper may be made in two minutes.

In transferring a writing, an ink drawing, or a lithographic crayon, even the impression of a copper-plate, to the stone, it is necessary, 1. that the impressions be made upon a thin and slender body like common paper; 2. that they may be detached and fixed totally on the stone by means of pressure; but as the ink of a drawing sinks to a certain depth in paper, and adheres pretty strongly, it would be difficult to detach all its parts, were there not previously put between the paper and the traces, a body capable of being separated from the paper, and of losing its adhesion to it by means of the water with which it is damped. In order to produce this effect, the paper gets a certain preparation, which consists in coating it over with a kind of paste ready to receive every delineation without suffering it to penetrate into the paper. There are different modes of communicating this property to paper. Besides the above, the following may be tried. Take an unsized paper, rather strong, and cover it with a varnish composed of:--

Starch 120 parts Gum arabic 40 -- Alum 20 --

A paste of moderate consistence must be made with the starch and some water, with the aid of heat, into which the gum and alum are to be thrown, each previously dissolved in separate vessels. When the whole is well mixed, it is to be applied, still hot, on the leaves of paper, with a flat smooth brush. A tint of yellow colour may be given to the varnish, with a decoction of the berries of Avignon, commonly called French berries by our dyers. The paper is to be dried, and smoothed by passing under the scraper of the lithographic press.

Steel pens are employed for writing and drawing with ink on the lithographic stones.

LITMUS (_Tournesol_, Fr.; _Lackmus_, Germ.); is prepared in Holland from the species of lichen called _Lecanora tartarea_, _Roccella tartarea_, by a process which has been kept secret, but which is undoubtedly analogous to that for making archil and cudbear. The ground lichens are first treated with urine containing a little potash, and allowed to ferment, whereby they produce a purple-red; the coloured liquor, treated with quicklime and some more urine, is set again to ferment during two or three weeks, then it is mixed with chalk or gypsum into a paste, which is formed into small cubical pieces, and dried in the shade. Litmus has a violet-blue colour, is easy to pulverize, is partially soluble in water and dilute alcohol, leaving a residuum consisting of carbonate of lime, of clay, silica, gypsum, and oxide of iron combined with the dye. The colour of litmus is not altered by alkalis, but is reddened by acids; and is therefore used in chemistry as a delicate test of acidity, either in the state of solution or of unsized paper stained with it. It is employed to dye marble blue.

LIXIVIATION (_Lessivage_, Fr.; _Auslagen_, Germ.); signifies the abstraction by water of the soluble alkaline or saline matters present in any earthy admixture; as from that of quicklime and potashes to make potash lye, from that of effloresced alum schist to make aluminous liquors, &c.

LOADSTONE, MAGNETIC IRON-STONE (_Fer oxydulé_, Fr.; _Magneteisenstein_, Germ.); an iron ore consisting of the protoxide and peroxide of iron in a state of combination.

LOAM (_Terre-limoneuse_, Fr.; _Lehm_, Germ.); a native clay mixed with quartz sand and iron ochre, and occasionally with some carbonate of lime.

LODE, is the name given by the Cornish miners to a vein, whether it be filled with metallic or earthy matter.

LOGWOOD (_Bois de Campèche_, _Bois bleu_, Fr.; _Blauholz_, Germ.); is the wood of the _Hæmatoxylon Campechianum_, a native tree of central America, grown in Jamaica since 1715. It was first introduced into England in the reign of Elizabeth, but as it afforded to the unskilful dyers of her time a fugitive colour, it was not only prohibited from being used, under severe penalties, but was ordered to be burned wherever found, by a law passed in the 23d year of her reign. The same prejudice existed, and the same law was enacted against indigo. At length, after a century of absurd prohibition, these two most valuable tinctorial matters, by which all our hats, and the greater part of our woollen cloths, are dyed, were allowed to be used.

Old wood, with black bark and with little of the white alburnum, is preferred. Logwood is denser than water, very hard, of a fine compact grain, and almost indestructible by the atmospheric elements; it has a sweet and astringent taste, and a peculiar not inoffensive smell.

For its chemical composition, see HEMATIN.

When chipped logwood is for some time exposed to the air, it loses a portion of its dyeing power. Its decoction absorbs the oxygen of the atmosphere, and then acquires the property of precipitating with gelatine, which it had not before. The dry extract of logwood, made from an old decoction, affords only a fugitive colour.

For its applications in dyeing, see BLACK DYE; BROWN DYE; CALICO PRINTING; DYEING; HAT DYEING, &c.

The imports of logwood for home use, were, in 1836, 12,880 tons, 13 cwts.; in 1837, 14,677 tons, 13 cwts. And the amount of duty received was, in 1836, 2,480_l._; in 1837, 2,552_l._

LOOM (_Metier a tisser_, Fr.; _Weberstuhl_, Germ.); is the ancient and well-known machine for weaving cloth by the decussation of a series of parallel threads, which run lengthwise, called the warp or chain, with other threads thrown transversely with the shuttle, called the woof or weft. See JACQUARD LOOM and WEAVING.

LUBRICATION. The following simple and efficacious plan of lubricating the joints and bearings of machinery by capillary attraction, has been kindly communicated to me, by its ingenious inventor, Edward Woolsey, Esq.:--

_Fig._ 645. represents a tin cup, which has a small tin tube A, which passes through the bottom, as shown by the dotted lines. It may have a tin cover to keep out the dust.

_Fig._ 646. is a plan of the same.

_Fig._ 647. is a section of the same. Oil is poured into the cup, and one end of a worsted or cotton thread is dipped into the oil, and the other end passed through the tube. The capillary attraction causes the oil to ascend and pass over the orifice of the tube, whence it gradually descends, and drops slower or quicker, according to the length of the thread, or its thickness, until every particle of oil is drawn over by this capillary syphon. The tube is intended to be put into the bearings of shafts, &c., and is made of any size that may be wished. If oil, or other liquids, is desired to be dropped upon a grindstone or other surface, this cup can have a handle to it, or be hung from the ceiling.

_Fig._ 648. It is frequently required to stop the capillary action when the machinery is not going; and this has been effected by means of a tightening screw, which passes through a screw boss in the cover of the cup, and presses against the internal orifice of the tube, preventing the oil from passing.

_Fig._ 649. As I find when these screw cups (_fig._ 648.) are used upon beams of engines and moving bearings, that the screw is apt to be tightened by the motion; and also, as I think the action of the screw is uncertain, from the workman neglecting to screw it down sufficiently, it answers best to take out the capillary thread when the lubrication is not required; and to effect this easily, I have a tin top to the cup, with a round pipe soldered to it: this pipe has a slit in it, like a pencil case, and allows a bolt B to slide easily in it. In _fig._ 650. the bolt is down; in _fig._ 651., the bolt, which is a piece of brass wire, is drawn up, and there is no capillary action between the thread and the oil. In _fig._ 651. it will be observed, that the bolt is kept in its place by its head C, resting in a lateral slit in the pipe, and it cannot be drawn out on account of the pin E. One end of the thread is fastened to the eye-hole at the bottom of the bolt, and the other end is tied to a small wire which crosses the lower orifice of the tube at D and which is shown in plan _fig._ 652.

By this simple contrivance the capillary action can be stopped or renewed in a second, without removing the top of the lubricator.

The saving by this plan, instead of pouring oil into the bearings, is 2 gallons out of 3, while the bearings are better oiled.

“I send you the drawings of the lubricators, with a detailed explanation. I have omitted to state, that the saving in labour is considerable where there are many joints to keep oiled three or four times a day; and that the workman does not, with this apparatus, run the risk of being caught by the machinery. Perhaps your friends may be at a loss how to tie on the cotton or worsted thread. I pass a long thread through the eye-hole E of the bolt, and then draw the two ends through the tube by a fine wire with a hook to it, one end on one side of the cross wire D, and the other end on the other side. I then put the cover on, and the bolt in the position shown in _fig._ 651.; when by drawing the two ends of the thread, and tying them across the wire D, you have the exact length required. When you wish to see the quantity of oil remaining in the lubricator, the bolt must be dropped as in _fig._ 650., and you can then lift the cover a little way off, without breaking the thread, and replenish with oil. The cost of _fig._ 650. in tin plate is 9_d._ The figures in the wood cuts are one third of the full size.

“Believe me to be yours sincerely,

“E. J. WOOLSEY.”

LUPININE, is a substance of a gummy appearance, so named by M. Cussola, because it was obtained from Lupines.

LUPULINE, from _Humulus Lupulus_; is the peculiar bitter aromatic principle of the hop. See BEER.

LUTE (from _lutum_, clay; _Lut_, Fr.; _Kitte_, _Beschläge_, Germ.); is a pasty or loamy matter employed to close the joints of chemical apparatus, or to coat their surfaces, and protect them from the direct action of flame. Lutes differ according to the nature of the vapours which they are destined to confine, and the degree of heat which they are to be exposed to.

1. _Lute of linseed meal_, made into a soft plastic dough with water, and immediately applied pretty thick to junctions of glass, or stone-ware, makes them perfectly tight, hardens speedily, resists acid and ammoniacal vapours, as also a moderate degree of heat. It becomes stronger when the meal is kneaded with milk, lime-water, or solution of glue.

2. Lute of thick gum-water, kneaded with clay, and iron filings, serves well for permanent junctions, as it becomes extremely solid.

3. By softening in water a piece of thick brown paper, kneading it first with rye-flour paste, and then with some potter’s clay, till it acquire the proper consistence, a lute is formed which does not readily crack or scale off.

4. Lute, consisting of a strong solution of glue kneaded into a dough with new slaked lime, is a powerful cement, and with the addition of white of egg, forms the _lut d’ane_;--a composition adapted to mend broken vessels of porcelain and stone-ware.

5. Skim-milk cheese, boiled for some time in water, and then triturated into paste with fresh-slaked lime, forms also a good lute.

6. Calcined gypsum, diffused through milk, solution of glue or starch, is a valuable lute, in many cases.

7. A lute made with linseed, melted caoutchouc, and pipe-clay, incorporated into a smooth dough, may be kept long soft when covered in a cellar, and serves admirably to confine acid vapours. As it does not harden, it may therefore be applied and taken off as often as we please.

8. Caoutchouc itself, after being melted in a spoon, may be advantageously used for securing joints against chlorine and acid vapours, in emergencies when nothing else would be effectual. It bears the heat at which sulphuric acid boils.

9. The best lute for joining crucibles inverted into each other, is a dough made with a mixture of fresh fire-clay, and ground fire-bricks, worked with water. That cement if made with solution of borax answers still better, upon some occasions, as it becomes a compact vitreous mass in the fire. See CEMENTS.

LUTEOLINE, is a yellow colouring matter discovered by Chevreul in weld. When sublimed, it crystallizes in needles.

LYCOPODIUM CLAVATUM. The seeds of the lycopodium ripen in September. They are employed, on account of their great combustibility, in theatres, to imitate the sudden flash of lightning, by throwing a quantity of them from a powder puff, or bellows, across the flame of a candle.

LYDIAN STONE, is flint-slate.

M.

MACARONI, is a dough of fine wheat flour, made into a tubular or pipe form, of the thickness of goose-quills, which was first prepared in Italy, and introduced into commerce under the name of Italian or Genoese paste. The wheat for this purpose must be ground into a coarse flour, called _gruau_ or _semoule_, by the French, by means of a pair of light mill-stones, placed at a somewhat greater distance than usual. This _semoule_ is the substance employed for making the dough. For the mode of manufacturing it into pipes, see VERMICELLI.

MACE, is a somewhat thick, tough, unctuous membrane, reticulated or chapt, of a yellowish-brown or orange colour. It forms the envelop of the shell of the fruit of the _myristica moschata_, which contains the nutmeg. It is dried in the sun, after being dipped in brine; sometimes it is sprinkled over with a little brine, before packing, to prevent the risk of moulding. Mace has a more agreeable flavour than nutmeg; with a warm and pungent taste. It contains two kinds of oil; the one of which is unctuous, bland, and of the consistence of butter; the other is volatile, aromatic, and thinner. The membrane is used as a condiment in cookery, and the aromatic oil in medicine.

MACERATION (Eng. and Fr.; _Einweichen_, Germ.), is a preparatory steep to which certain vegetable and animal substances are submitted, with the view of distending their fibres or pores, and causing them to be penetrated by such menstrua as are best adapted to extract their soluble parts. Water, alone, or mixed with acids, alkalis, or salts; alcohol and ether, are the liquids usually employed for that purpose.

MACLE, is the name of certain diagonal black spots in minerals, like the ace of diamonds in cards, supposed to proceed from some disturbance of the particles in the act of crystallization.

MADDER (_Garance_, Fr.; _Färberröthe_, Germ.), a substance very extensively used in dyeing, is the root of the _Rubia tinctorum_, a plant, of which two species are distinguished by Linnæus.

The best roots are those which have the size of a writing quill, or, at most, of the little finger. They are semitransparent, and reddish; have a strong odour, and a smooth bark. They should be of two or three years’ growth.

The madder, taken from the ground and picked, must be dried in order to be ground and preserved. In warm climates it is dried in the open air; but, elsewhere, stoves must be employed.

The stringy filaments and epidermis are to be removed, called _mulle_; as also the pith, so as to leave nothing but the ligneous fibres.

The preparation of madders is carried on in the department of the Rhone, in the following manner.

The roots are dried in a stove, heated by means of a furnace, from which the air is allowed to issue only at intervals, at the moment when it is judged to be saturated with moisture. The furnace-flue occupies a great portion of the floor; above are three close gratings, on which the roots are distributed in layers of about two decimetres (nearly 8 inches). At the end of 24 hours, those which are on the first grated floor directly above the stove are dry, when they are taken away and replaced by those of the superior floors. This operation is repeated whenever the roots over the stove are dry. The dry roots are thrashed with a flail, passed through fanners similar to those employed for corn, and then shaken upon a very coarse sieve. What passes through is farther winnowed and sifted through a finer sieve than the first. These operations are repeated five times, proceeding successively to sieves still finer and finer, and setting aside every time what remains on the sieve. What passes through the fifth sieve is rejected as sand and dust. After these operations, the whole fibrous matters remaining on the sieve are cleaned with common fanners, and women separate all the foreign matters which had not been removed before. For dividing the roots, afterwards, into different qualities, a brass sieve is made use of, whose meshes are from six to three millimetres in diameter (from 1/4th to 1/8th inch E.) What passes through the finest is rejected; and what passes through the coarsest is regarded as of the best quality. These roots thus separated, are carried into a stove, of a construction somewhat different from the first. They are spread out in layers of about a decimetre in thickness (nearly 4 inches E.), on large lattice-work frames, and the drying is known to be complete, when on taking up a handful and squeezing it, the roots break easily. On quitting the stove, the madder is carried, still hot, into a machine, where it is minced small, and a sieve separates the portion of the bark reduced to powder. This operation is repeated three or four times, and then the boulter is had recourse to. What passes through the sieve, or the brass meshes of the boulter, is regarded as common madder; and what issues at the extremity of the boulter is called the flour. Lastly, the madder which passes through the boulter is ground in a mill with vertical stones, and then passed through sieves of different sizes. What remains above is always better than what goes through.

The madder of Alsace is reduced to a very fine powder, and its colouring matter is extracted by a much longer ebullition than is necessary for the lizari of the Levant. The prepared madders ought to be carefully preserved from humidity, because they easily imbibe moisture, in which case fermentation spoils their colour.

D’Ambourney and Beckman have asserted, that it is more advantageous to employ the fresh root of madder than what has been submitted to desiccation, especially by means of stoves. But in its states of freshness, its volume becomes troublesome in the dyeing bath, and uniform observation seems to prove that it ameliorates by age. Besides, it must be rendered susceptible of keeping and carrying easily.

It appears that madder may be considered as composed of two colouring substances, one of which is dun (tawny), and the other is red. Both of these substances may combine with the stuff. It is of consequence, however, to fix only the red part. The dun portion appears to be more soluble, but its fixity on stuffs may possibly be increased by the affinity which it has for the red portion.

The different additions made to madder, and the multiplied processes to which it is sometimes exposed, have probably this separation for their chief object.

The red portion of madder is soluble, but in small quantity, in water. Hence but a limited concentration can be given to its solution. If the portion of this substance be too much increased, so far from obtaining a greater effect, we merely augment the proportion of the dun part, which is the more soluble of the two.

In consequence of the Société Industrielle of Mulhausen having offered in the year 1826 large premiums to the authors of the best analytical investigation of madder, eight memoirs were transmitted to it in the year 1827. They were examined with the greatest care by a committee consisting of able scientific and practical men. None of the competitors however fulfilled the conditions of the programme issued by the society; but four of them received a tribute of esteem and gratitude from it; MM. Robiquet and Colin at Paris, Kuhlmann at Lille, and Houton-Libillardière. Fresh premiums were offered for next year, to the amount of 2000 francs.

Every real discovery made concerning this precious root, would be of vast consequence to dyers and calico-printers. Both M. Kuhlmann, and Robiquet and Colin, conceived that they had discovered a new principle in madder, to which they gave the name _alizarine_. The latter two chemists treated the powdered madder with sulphuric acid, taking care to let it heat as little as possible. By this action the whole is carbonized, except perhaps the red matter. The charcoal thus obtained is pulverized, mixed with water, thrown upon a filter, and well washed in the cold. It is next dried, ground, and diffused through fifty parts of water, containing six parts of alum. This mixture is then boiled for one quarter of an hour, and thrown upon a filter cloth while boiling hot. The residuum is once more treated with a little warm alum water. The two liquors are to be mixed, and one part of sulphuric acid poured into them; when they are allowed to cool with occasional agitation. Flocks now make their appearance; the clear liquid is decanted, and the grounds are thrown upon a filter. The precipitate is to be washed, first with acidulated water, then with pure water, and dried, when the colouring matter is obtained in a red or purple state. This purple substance, when heated dry, gives out alizarine, and an empyreumatic oil, having an odour of animal matter; while a charcoally matter remains.

M. Dan. Kœchlin, the justly celebrated calico-printer of Mulhausen, has no faith in alizarine as the dyeing principle of madder; and thinks moreover that, were it of value, it could not be extracted on the great scale, on account of the destructive heat which would result from the acid acting upon a considerable body of the ground madder. Their alizarine is not a uniform substance, as it ought to be, if a proximate principle; for samples of it obtained in different repetitions of the process have produced very variable effects in dyeing. The madders of Avignon, though richer in colour than those of Alsace, afford however little or no alizarine. In fact, _purpurine_, the crude substance from which they profess to extract alizarine, is a richer dye than this _pure_ substance itself.

Madder contains so beautiful and so fast a colour, that it has become of almost universal employment in dyeing; but that colour is accompanied with so many other substances which mask and degrade it, that it can be brought out and fixed only after a series of operations more or less difficult and precarious. This dye is besides so little soluble, that much of it is thrown away in the dye-house; the portion supposed to be exhausted being often as rich as other fresh madder; hence it would be a most valuable improvement in this elegant art to insulate this tinctorial body, and make it a new product of manufacture.

Before the time of Haussmann, an apothecary at Colmar, the madder bath was subject to many risks, which that skilful chemist taught dyers how to guard against, by introducing a certain quantity of chalk into the bath. A change of residence led Haussmann to this fortunate result. After having made very fine reds at Rouen, he encountered the greatest obstacles in dyeing the same reds at Logelbach near Colmar, where he went to live. Numerous trials, undertaken with the view of obtaining the same success in his new establishment, proved that the cause of his favourable results at Rouen existed in the water, which contained carbonate of lime in solution, whilst the water of Logelbach was nearly pure. He then tried a factitious calcareous water, by adding chalk to his dye bath. Having obtained the most satisfactory results, he was not long of producing here as beautiful and as solid reds as he had done at Rouen. This practice became soon general among the calico-printers of Alsace, though in many dye-works the chalk is now replaced by lime, potash, or soda. But when the madder of Avignon is used, all these antacid correctives become unnecessary, because it contains a sufficient quantity of carbonate of lime; an important fact first analytically demonstrated by that accurate chemist M. Henri Schlumberger of Mulhausen. Avignon madder indicates the presence of carbonate of lime in it, by effervescing with dilute acids, which Alsace madder does not.

M. Kuhlmann found a free acid resembling the malic, in his analysis of madders. But his experiments were confined to those of Alsace. The madders of Avignon are on the contrary alkaline, as may be inferred from the violet tint of the froth of their infusions; whereas that of the Alsace madders is yellowish, and it strongly reddens litmus paper. This important difference between the plants of these two districts, depends entirely upon the soil; for madders grown in a calcareous shelly soil in Alsace, have been found to be possessed of the properties of the Avignon madder.

The useful action of the carbonate and the phosphate of lime in the madder of Avignon, explains why madders treated with acids which remove their calcareous salts, without taking away their colouring matter, lose the property of forming fast dyes. Many manufacturers are in the habit of mixing together, and with advantage, different sorts of madder. That of Avignon contains so much calcareous matter that, when mixed with the madder of Alsace, it can compensate for its deficiency. Some of the latter is so deficient as to afford colours nearly as fugitive as those of Brazil wood and quercitron. The Alsace madders by the addition of chalk to their baths, become as fit for dyeing Turkey reds as those of Avignon. When the water is very pure, one part of chalk ought to be used to five of Alsace madder, but when the waters are calcareous, the chalk should be omitted. Lime, the neutral phosphate of lime, the carbonate of magnesia, oxide and carbonate of zinc, and several other substances have the property of causing madder to form a fast dye, in like manner as the carbonate of lime.

The temperature of from 50° to 60° R. (145° to 167° F.), is the best adapted to the solution of the colouring matter, and to its combination with the mordants; and thus a boiling heat may be replaced advantageously by the long continuance of a lower temperature. A large excess of the dye-stuff in the bath is unfavourable in two points of view; it causes a waste of colouring matter, and renders the tints dull. It is injurious to allow the bath to cool, and to heat it again.

In a memoir published by the Society of Mulhausen, in September, 1835, some interesting experiments upon the growth of madders in factitious soils are related by MM. Kœchlin, Persoz, and Schlumberger. A patch of ground was prepared containing from 50 to 80 per cent. of chalky matter, and nearly one fifth of its bulk of good horse-dung. Slips of Alsace and Avignon madders were planted in March, 1834, and a part of the roots were reaped in November following. These roots, though of only six months growth, produced tolerably fast dyes, nor was any difference observable between the Alsace and the Avignon species; whilst similar slips or cuttings, planted in a natural non-calcareous soil, alongside of the others, yielded roots which gave fugitive dyes. Others were planted in the soil of Palud, transported from Avignon, which contained more than 90 per cent. of carbonate of lime, and they produced roots that gave still faster dyes than the preceding. Three years are requisite to give the full calcareous impregnation to the indigenous madders of Avignon.

As to the function of the chalk, valuable observations, made long ago by M. Daniel Kœchlin, have convinced him, that the combination of two different bases with a colouring matter, gave much more solidity to the dye, in consequence, undoubtedly, of a greater insolubility in the compound. Experiments recently made by him and his colleagues above named, prove that in all cases of madder-dyeing under the influence of chalk, a certain quantity of lime becomes added to the aluminous mordant. In the subsequent clearing with a soap bath, some of the alumine is removed, and there remains upon the fibre of the cloth a combination of these two earths in atomic proportions. Thus the chalk is not for the purpose of saturating the acid, as had been supposed, but of forming a definite compound with alumina, and probably also with the fatty bodies, and the colouring matter itself.

The red mordants are prepared commonly in Alsace, as follows:--The crushed alum and acetate of lead being weighed, the former is put into a deep tub, and dissolved by adding a proper quantity of hot water, when about one tenth of its weight of soda crystals is introduced to saturate the excess of acid in the alum. The acetate of lead is now mixed in; and as this salt dissolves very quickly, the reaction takes place almost instantly. Care must be taken to stir for an hour. The vessel should not be covered, lest its contents should cool too slowly.

The different mordants most generally employed for madder, are detailed under _Colours_, in CALICO-PRINTING and MORDANT.

Much mordant should not be prepared at once, for sooner or later it will deposit some sub-acetate of alumina. This decomposition takes place even in corked phials in the cold; and the precipitate does not readily dissolve again in acetic acid. All practical men know that certain aluminous mordants are decomposed by heating them, and restored on cooling, as Gay Lussac has pointed out. He observed, that by adding to pure acetate of alumina, some alum or sulphate of potash, the mixture acquires the property of forming a precipitate with a heat approaching the boiling point, and of redissolving on cooling. The precipitate is alumina nearly pure, according to M. Gay Lussac; but, by M. Kœchlin’s more recent researches, it is shown to be sub-sulphate of alumina, containing eight times as much base as the neutral sulphate.

_Madder dye._--On account of the feeble solubility of its colouring matter in water, we cannot dye with its decoction; but we must boil the dye-stuff along with the goods to be dyed; thereby the water dissolves fresh portions of the dye, and imparts it in succession to the textile fibres. In dyeing with madder, we must endeavour to fix as little of the dun matter as possible upon the cloth.

_Dyeing on wool._--Alumed wool takes, in the madder bath, a red colour, which is not so bright as cochineal red, but it is faster; and as it is far cheaper, it is much used in England to dye soldiers cloth. A mordant of alum and tartar is employed; the bath of madder, at the rate of from 8 to 16 ounces for the pound of cloth, is heated to such a degree that we can just hold our hand in it, and the goods are then dyed by the wince, without heating the bath more till the colouring matter be fixed. Vitalis prescribes as a mordant, one fourth of alum, and one sixteenth of tartar; and for dyeing, one third of madder, with the addition of a 24th of solution of tin diluted with its weight of water. He raises the temperature in the space of an hour, to 200°, and afterwards he boils for 3 or 4 minutes; a circumstance which is believed to contribute to the fixation of the colour. The bath, after dyeing, appears much loaded with yellow matter, because this has less affinity for the alum mordant than the red. Sometimes a little archil is added to the madder, to give the dye a pink tinge; but this is fugitive.

Silk is seldom dyed with madder, because cochineal affords brighter tints.

_Dyeing on cotton and linen._--The most brilliant and fastest madder red is the Turkey or Adrianople. The common madder reds are given in the following way:--The yarn or cloth is boiled in a weak alkaline bath, washed, dried and galled, by steeping the cotton in a decoction of bruised galls or of sumach. After drying, it is twice alumed; for which purpose, for every 4 parts of the goods, one part of alum is taken, mixed with 1-16th of its weight of chalk. The goods are dipped into a warm solution of the alum, wrung out, dried, and alumed afresh, with half the quantity. The acetate of alumina mordant, described above, answers much better than common alum for cotton. After the goods are dried and rinsed, they are passed through the dye bath, which is formed of 3/4 lb. of good madder for every pound of cotton; and it is raised to the boiling point by degrees, in the space of 50 or 60 minutes. Whenever the ebullition has continued a few minutes, the goods must be removed, washed slightly, and dyed a second time in the same way, with as much madder. They are then washed and passed through a warm soap bath, which removes the dun colouring matter.

Hölterhoff prescribes for ordinary madder red the following proportions:--20 pounds of cotton yarn; 14 pounds of Dutch madder; 3 pounds of nut-galls; 5 pounds of alum; to which 1/2 lb. of acetate of lead has been first added, and then a quarter of a pound of chalk.

In the calico-print works the madder goods are passed through a bran bath first, immediately after dyeing; next, after several days exposure to the air, when the dun dye has become oxidized, and is more easily removed. An addition of chalk, on the principles explained above, is sometimes useful in the madder bath. If bran be added to the madder bath, the colour becomes much lighter, and of an agreeable shade. Sometimes bran-water is added to the madder bath, instead of bran.

_Adrianople or Turkey red._--This is the most complicated and tedious operation in the art of dyeing; but it produces the fastest colour which is known. This dye was discovered in India, and remained long a process peculiar to that country. It was afterwards practised in other parts of Asia and in Greece. In 1747, Ferquet and Goudard brought Greek dyers into France, and mounted near Rouen, and in Languedoc, Turkey-red dye works. In 1765, the French government, convinced of the importance of this business, caused the processes to be published. In 1808, Reber, at Mariakirch, furnished the finest yarn of this dye, and M. Köchlin became celebrated for his Turkey-red cloth.

_Process for Turkey-red._--The first step consists in clearing the yarn or cloth in alkaline baths, and dipping them in oily liquors, to which sheep’s dung was formerly added. This operation is repeated several times, the goods being dried after each immersion. There next follows the cleansing with alkaline liquors to remove the excess of oil, the galling, the aluming, the maddering, the brightening or removing the dun part of the dye by boiling, at a high temperature, with alkaline liquid, and the rosing by boiling in a bath of salt of tin. We shall give some details concerning this tedious manipulation, and the differences which exist in it in the principal dye-works.

At Rouen, where the process was first brought to perfection, two methods are pursued, called the gray and the yellow course or march. In the gray, the dye is given immediately after the cotton has received the oily mordant, the gall, and the alum, as it has then a gray colour. In the yellow course, it is passed through fresh oils, alum, and galls before the maddering, the cotton having then a yellow tint.

Different views have been taken of the principles of the Turkey red dye, and the object and utility of the various steps. The most ancient notion is that of animalizing the cotton by dung and blood, but experience has proved that without any animal matter the finest colour may be obtained. According to Dingler, the cotton is imbued with oil by steeping it in combinations of oil and soda; the oil is altered by repeated dryings at a high temperature; it attracts oxygen from the air, and thereby combines intimately with the cotton fibre, so as to increase the weight of the stuff. The dung, by a kind of fermentation, accelerates the oxidizement, and hence crude oil is preferable to pure. In England, the mucilaginous oils of Gallipoli are preferred, and in Malabar, oils more or less rancid. The drying oils do not answer. The subsequent treatment with the alkaline liquors removes the excess of oil, which has not been oxidized and combined; a hard drying completely changes that which remains in the fibres; the aluming which follows combines alumina with the cotton; the galling tans the fibres, producing a triple compound of oil and alum, which fixes the colouring matter. The object of the other steps is obvious.

According to Wuttich the treatment with oil opens the cotton so as to admit the mordant and the colouring matter, but the oil and soap do not combine with the fibres. In the alkaline baths which follow, the oil is transformed into soap and removed; whence the cotton should not increase in weight in the galling and aluming; the cotton suffers a kind of tanning, and the saline parts of the blood assist in fixing the madder dye.

_The German process improved_, according to Dingler, consists of the following operations: mordant of an oily soap or a soapy liniment, hard drying; alkaline bath, drying, steeping, rinsing away of the uncombined mordant, drying; galling, drying; aluming, drying, steeping in water containing chalk, rinsing; maddering, airing, rinsing; brightening with an alkaline boil, and afterwards in a bath containing salt of tin; then washing and drying.

The yarn or the cloth must be first well worked in a bath of sheep’s dung and oil, compounded as follows:--25 pounds of sheep’s dung are to be bruised in a solution of pure caustic potash of hydrometer strength 3°, and the mixed liquor is to be passed through a sieve. Two pounds of fine oil are now to be poured into 16 pounds of this lye, after which 30 pounds of coarse oil are to be added, with agitation for 1/4 of an hour. Other 4 pounds of hot lye are to be well stirred in, till the whole is homogeneous. This proportion of mordant is sufficient for 100 pounds of cotton yarn, for 90 pounds of unbleached or 100 pounds of bleached cotton goods. The cotton stuff, after being well wrung out, is to be laid in a chest and covered with a lid loaded with weights, in which state it should remain for five days. At the end of 24 hours, the cotton becomes hot with fermentation, gets imbued with the mordant, and the oil becomes rapidly altered. The goods are next exposed freely to the air during the day, and in the evening they are dried in a hot chamber, exposed to a temperature of 158° F., for 6 or 8 hours, which promotes the oxidizement of the oil.

The goods are now passed the second time through a soapy-oil mordant similar to the first, then dried in the air by day, and in the hot stove by night. The third and fourth oil-soap steeps are given in the same way, but without the dung. The fifth steep is composed of a lye at 2°, after which the goods must also be dried. Indeed from the first to the fourth steep, the cotton stuff should be put each time into a chamber heated to 145° F. for 12 or 15 hours, and during 18 hours after the fifth steep.

The uncombined oil must, in the next place, be withdrawn by the _degraissage_, which consists in steeping the goods for 6 hours in a very weak alkaline ley. After rinsing and wringing, they are dried in the air, and then put into the hot stove.

The goods are now galled in a bath formed of 36 pounds of Sicilian sumach, boiled for 3 hours in 260 pounds of water, and filtered. The residuum is treated with 190 fresh pounds of water. This decoction is heated with 12 pounds of pounded nut-galls to the boiling point, allowed to cool during the night, and used next morning as hot as the hand can bear; the goods being well worked through it. They are again dried in the air, and afterwards placed in a stove moderately heated. They are next passed through a tepid alum bath, containing a little chalk; left afterwards in a heap during the night, dried in the air, and next in the stove. The dry goods are finally passed through hot water containing a little chalk, wrung out, rinsed, and then maddered.

For dyeing, the copper is filled with water, the fire is kindled, and an ounce and a half of chalk is added for every pound of madder; a pound and a quarter of madder being taken for every pound of cotton yarn. The goods are now passed through the bath, so that they penetrate to near its bottom. The fire must be so regulated, that the copper will begin to boil in the course of from 2-1/2 to 3 hours; and the ebullition must be continued for an hour; after which the yarn is aired and rinsed. Cloth should be put into the dye-bath when its temperature is 77°, and winced at a heat of from 100° to 122° during the first hour; at 167° during the second; and at the boiling point when the third hour begins. It is to be kept boiling for half an hour; so that the maddering lasts four hours. Dingler does not add sumach or galls to the madder bath, because their effect is destroyed in the subsequent brightening, and he has no faith in the utility of blood.

After being dyed, the goods are washed, pressed, and subjected to a soapy alkaline bath at a high heat, in a close boiler, by which the dun parts of the galls and the madder are dissolved away, and the red colour remains in all its lustre. This operation is called brightening. It is repeated in a similar liquor, to which some muriate of tin is added for the purpose of enlivening the colour and giving it a rosy tint. Last of all, the goods are rinsed, and dried in the shade.

The _Elberfeld_ process consists for 100 libs. of the following steps:--

1. Cleaning the cotton by boiling it for four hours in a weak alkaline bath, cooling and rinsing.

2. Working it thoroughly four times over in a steep, consisting of 300 pounds of water, 15 pounds of potash, 1 pailful of sheep’s dung, and 12-1/2 pounds of olive oil, in which it should remain during the night. Next day it is drained for an hour, wrung out and dried. This treatment with the dung steep, and drying, is repeated 3 times.

3. It is now worked in a bath containing 120 quarts of water, 18 pounds of potash, and 6 quarts of olive oil; then wrung out and dried. This steep is also repeated 4 times.

4. Steeping for a night in the river is the next process; a slight rinsing without wringing, and drying in the air.

5. Bath made of a warm decoction (100° F.) of sumach and nut-galls, in which the goods remain during the night; they are then strongly wrung, and dried in the air.

6. Aluming with addition of potash and chalk; wringing; working it well through this bath, where it is left during the night.

7. Draining, and strong rinsing the following day; piling up in a water cistern.

8. Rinsing repeated next day, and steeping in water to remove any excess of alum from the fibres; the goods continue in the water till they are taken to the dyeing-bath.

9. The maddering is made with the addition of blood, sumach, and nut-galls; the bath is brought to the boil in 1 hour and 3/4, and kept boiling for half an hour.

10. The yarn is rinsed, dried, boiled from 24 to 36 hours in a covered copper, with an oily alkaline liquid; then rinsed twice, laid for two days in clear water, and dried.

11. Finally, the greatest brightness is obtained by boiling for three or four hours in a soap bath, containing muriate of tin; after which the yarn is rinsed twice over, steeped in water, and dried.

_Process of Haussmann._--He treats cotton twice or 4 times in a solution of aluminated potash, mixed with one thirty-eighth part of linseed oil. The solution is made by adding caustic potash to alum. He dries and rinses each time, and dries after the last operation. He then rinses and proceeds to the madder bath. For the rose colour, he takes one pound of madder for one pound of cotton; for carmine red, he takes from 2 to 3 pounds; and for the deepest red, no less than 4 pounds. It is said that the colour thus obtained surpasses Turkey red.

_The French process, by Vitalis of Rouen._--First operation. Scouring with a soda lye, of 1° Baumé, to which there is usually added the remainder of the _white_ preparation bath, which consists of oil and soda with water. It is then washed, wrung out, and dried.

In the second operation, he states that from 25 to 30 pounds of sheep’s dung are commonly used for 100 pounds of cotton yarn. The dung is first steeped for some days in a lye of soda, of 8° to 10° B. This is afterwards diluted with about 500 pints of a weaker ley, and at the same time bruised with the hand in a copper basin whose bottom is pierced with small holes. The liquor is then poured into a vat containing 5 or 6 pounds of fat oil (Gallipoli), and the whole are well mixed. The cotton is washed in this, and the hanks of yarn are then stretched on perches in the open air, and turned from time to time, so as to make it dry equably. After receiving thus a certain degree of desiccation, it is carried into the drying house, which is heated to 50° Reaumur (144° Fahrenheit), where it loses the remainder of its moisture, which would have prevented it from combining with the other mordants which it is afterwards to receive. What is left of the bath is called _avances_, and is added to the following bath. Two, or even three dung baths are given to the cotton, when it is wished to have very rich colours. When the cotton has received the dung baths, care must be taken not to leave it lying in heaps for any length of time, lest it should take fire; an accident which has occasionally happened.

The white bath is prepared by pouring 6 pounds of fat oil, into 50 pints of soda water, at 1° or sometimes less, according as, by a preliminary trial, the oil requires. This bath ought to be repeated two, three, or even a greater number of times, as more or less body is to be given to the colour.

To what remains of the white bath, and which is also styled _avances_, about 100 pints of soda lye of two or three degrees are added. Through this the cotton is passed as usual. Formerly it was the practice to give two, or three, or even four oils. Now, two are found to be sufficient.

The cotton is steeped for five or six hours in a tepid solution of soda, of 1° at most; it is set to drain, is then sprinkled with water, and at the end of an hour is washed, hank by hank, to purge it entirely from the oil. What remains of the water of degraissage, serves for the scouring or first operation.

For 100 pounds of cotton, from 20 to 25 pounds of galls in sorts must be taken, which are bruised and boiled in about 100 pints of water, till they crumble easily between the fingers. The galling may be done at two operations, dividing the above quantity of galls between them, which is thought to give a richer and more uniform colour.

The aluming of 100 pounds of cotton requires from twenty-five to thirty pounds of pure alum, that is, alum entirely free from ferruginous salts. The alum should be dissolved without boiling, in about 100 pints of river or rain water. When the alum is dissolved, there is to be poured in a solution of soda, made with the sixteenth part of the weight of the alum. A second portion of the alkaline solution must not be poured in till the effervescence caused by the first portion has entirely ceased,--and so in succession. The bath of saturated alum, being merely tepid, the cotton is passed through it, as in the gall bath, so as to impregnate it well, and it is dried with the precautions recommended above. The dyers who gall at two times, alum also twice, for like reasons.

For 25 pounds of cotton, 25 pints of blood are prescribed, and 400 pints of water. Whenever the bath begins to warm, 50 pounds of madder are diffused through the bath; though sometimes the maddering is given at two operations, by dividing the madder into two portions.

The brightening bath is prepared always for 100 pounds of cotton, with from four to five pounds of rich oil, six pounds of Marseilles white soap, and 600 litres of soda water of 2° B.

The rosing is given with solution of tin, mixed with soap water.

The Turkey-red dye of Messrs. Monteith and Co., of Glasgow, is celebrated all over the world, and merits a brief description here.

The calico is taken as it comes from the loom without bleaching, for the natural colour of the cotton wool harmonizes well with the dye about to be given; it is subjected to a fermentative steep for 24 hours, like that preliminary to bleaching, after which it is washed at the dash wheel. It is then boiled in a lye, containing about 1 pound of soda crystals for 12 pounds of cloth. The oiling process now begins. A bath is made with 10 gallons of Gallipoli oil, 15 gallon measures of sheep’s dung not indurated; 40 gallons of solution of soda crystals, of 1·06 specific gravity; 10 gallons of solution of pearl-ash of spec. grav. 1·04; and 140 gallons of water; constituting a milk-white, soapy solution of about spec. grav. 1·022. This liquor is put into a large cylindrical vat, and constantly agitated by the rotation of wooden vanes, which are best constructed on the plan of the mashing apparatus of a brewery, but far slighter. This saponaceous compound is let off as wanted by a stopcock into the trough of a padding machine, in order to imbue every fibre of the cloth in its passage. This impregnation is still more fully ensured by laying the padded cloth aside in wooden troughs during 16 or 18 days. The sheep’s dung has been of late years disused by many Turkey-red dyers both in England and France, but it is found to be advantageous in producing the very superior colour of the Glasgow establishment. It is supposed, also, to promote the subsequent bleaching during the exposure on the green; which is the next process in favourable weather, but in bad weather the goods are dried over a hot-flue.

The cloth is padded again with the saponaceous liquor; and again spread on the grass, or dried hard in the stove. This alternation is repeated a third time, and occasionally, even a fourth.

The cloth by this time is varnished as it were with oil, and must be cleansed in a certain degree by being passed through a weak solution of pearl-ash, at the temperature of about 122° F. It is then squeezed by the rollers and dried.

A second system of oiling now commences, with the following liquor:--10 gallons of Gallipoli oil; 30 gallons of soda crystals lye, of sp. grav. 1·06; and 10 gallons of caustic potash lye, of specific gravity 1·04, thoroughly diffused through 170 gallons of water. With this saponaceous liquor the cloth is padded as before, and then passed between squeezing-rollers, which return the superfluous liquor into the padding-trough. The cloth may be now laid on the grass if convenient; but at any rate it must be hard dried in the stove.

These saponifying, grassing, and drying processes, are repeated three times; whereby the cloth becomes once more very oleaginous, and must be cleansed again by steeping in a compound lye of soda crystals and pearl-ash of the spec. grav. 1·012, at the temperature of 122°. The cloth is taken out, squeezed between rollers to save the liquor, and washed. A considerable portion of the mingled alkalis disappear in this operation, as if they entered into combination with the oil in the interior of the cotton filaments. The cloth is now hard dried.

_Galling_ is the next great step in the Turkey-red preparation; and for its success all the oil should have been perfectly saponified.

From 18 to 20 pounds of Aleppo galls (for each 100 libs of cloth) are to be bruised and boiled for 3 or 4 hours, in 25 gallons of water, till 5 gallons be evaporated; and the decoction is to be then passed through a searce. Two pounds of sumach may be substituted for every pound of galls. The goods must be well padded with this decoction, kept at 90° F., passed through squeezing-rollers, and dried. They are then passed through a solution of alum of the sp. gr. 1·04, to which a certain portion of chalk is added to saturate the acid excess of that supersalt; and in this cretaceous mixture, heated to 110°, the cloth is winced and steeped for 12 hours. It is then passed between squeezing-rollers, and dried in the stove.

The _maddering_ comes next.

From two to three pounds of madder, ground to powder in a proper mill, are taken for every pound of cloth. The cloth, as usual in maddering, is entered into the cold bath, and winced by the automatic reel during one hour that the bath takes to boil, and during an ebullition of two hours afterwards. One gallon of bullock’s blood is added to the cold bath for every 25 pounds of cloth; being the quantity operated upon in one bath. The utility of the blood in improving the colour has been ascribed to its colouring particles; but it is more probably owing to its albuminous matter combining with the margarates of soda and potash condensed in the fibres.

As madder contains a dingy brown colouring matter associated with the fine red, the goods must be subjected to a clearing process to remove the former tinge, which is more fugitive than the latter. Every hundred pounds of cloth are therefore boiled during 12 hours at least, with water containing 5 pounds of soda crystals, 8 pounds of soap, and 16 gallons of the residual pearl-ash and soda-lye of the last cleansing operation. By this powerful means the dun matter is well nigh removed; but it is completely so by a second boil, at a heat of 250° F., in a tight globular copper, along with 5 pounds of soap, and 1 pound of muriate of tin crystals, dissolved in a sufficient body of water for 100 pounds of cloth. The muriate of tin serves to raise the madder red to a scarlet hue. A margarate of tin is probably fixed upon the cloth in this operation.

When the weather permits, the goods should be now laid out for a few days on the grass. Some manufacturers give them a final brightening with a weak bath of a chloride of lime; but it is apt to impoverish the colour.

According to the latest improvements of the French dyers, each of the four processes of oiling, mordanting, dyeing, and brightening differs, in some respects, from the above.

1. Their first step is boiling the cloth for four hours, in water containing one pound of soap for every four pieces. Their saponaceous bath of a creamy aspect is used at a temperature of 75° F.; and it is applied by the padding machine 6 times, with the grassing and drying alternations. In winter, when the goods cannot be exposed on the grass, no less than 12 alternations of the saponaceous or white bath are employed, and 8 in spring. They consider the action of the sun-beam to aid greatly in brightening this dye; but at Midsummer, if it be continued more than 4 hours, the scarlet colour produced begins to be impaired.

They conceive that the oiling operation impregnates the fibres with super-margarate of potash or soda, insoluble salts which attract and condense the alumina, and the red colouring particles of the madder, so firmly that they can resist the clearing boil.

2. Their second step, the mordanting, consists first in padding the pieces through a decoction of galls mixed with a solution of an equal weight of alum; and after drying in the hot-flue, &c., again padding them in a solution of an acetate of alumina, made by decomposing a solution of 16 libs. of alum with 16 libs of acetate of lead, for 6 pieces of cloth, each 32 _aunes_ long.

3. The maddering is given at two successive operations; with 4 pounds of Avignon madder per piece at each time.

4. The _brightening_ is performed by a 12 hours’ boil in water with soda crystals, soap, and salt of tin; and the _rosing_ by a 10 hours’ boil with soap and salt of tin. Occasionally, the goods are passed through a weak solution of chloride of potash. When the red has too much of a crimson cast, the pieces are exposed for two days on the grass, which gives them a bright scarlet tint.

Process of M. Werdet to dye broad cloth and wool by madder:--

“Preparation for 24 pounds of scoured wool:

“Take 4-1/4 pounds of cream of tartar, 4-1/4 pounds of pure alum; boil the wool gently for 2 hours, transfer it into a cool place, and wash it next day in clear water.

“_Dyeing._--12 pounds of Avignon madder, infused half an hour at 30° R. (100° F.) Put into the bath 1 pound of muriate of tin, let the colour rose for three quarters of an hour at the same heat, and drain or squeeze the madder through canvas. The whole of the red dye will remain upon the filter, but the water which has passed through will be as deep a yellow as a weld bath. The boiler with the dye must now be filled up with clear river water, and heated to 100° F. Two ounces of the solution of the tartar and alum must be poured into it, and the wool must be turned over in it for an hour and a half, while the heat is gradually raised to the boiling point. The wool is then removed and washed. It must be rosed the following day.

“_Rosing._--Dissolve in hot water 1 pound of white Marseilles soap; let the bath cool, and pass the wool through it till it has acquired the desired shade; 15 or 20 minutes are sufficient. On coming out of this bath it should be washed.

“_Solution of deuto-muriate of tin_:--

“2 ounces of pure muriatic acid; 4 drachms of pure nitric acid; 1 ounce of distilled water. Dissolve in it, by small portions at a time, 2 drachms of grain tin, in a large bottle of white glass, shutting it after putting in the tin. This solution may be preserved for years, without losing its virtue.”

I have inserted this process, as recently recommended by the French minister of commerce, and published by M. Pouillet in vol. i. of his Portefeuille Industriel, to show what _official_ importance is sometimes given by our neighbours to the most frivolous things.

Madders imported for home consumption. Gross amount of Duty paid in 1836. 1837. 1836. 1837. Cwts. 106,172 | cwts. 79,228 | _£_10,810 | _£_8,081

MADREPORES, are calcareous incrustations produced by _polypi_ contained in cells of greater or less depth, placed at the surface of calcareous ramifications, which are fixed at their base, and perforated with a great many pores. The mode of the increase, reproduction and death of these animals is still unknown to naturalists. Living madrepores are now-a-days to be observed only in the South American, the Indian, and the Red seas; but although their polypi are not found in our climate at present, there can be no doubt of their having existed in these northern latitudes in former times, since fossil madrepores occur in both the older and newer secondary strata of Europe.

MAGISTERY, is an old chemical term to designate white pulverulent substances, spontaneously precipitated in making certain metallic solutions; as magistery of bismuth.

MAGISTRAL, in the language of the Spanish smelters of Mexico and South America, is the roasted and pulverized copper pyrites, which is added to the ground ores of silver in their _patio_, or amalgamation magma, for the purpose of decomposing the horn silver present. See SILVER, for an account of this curious process of reduction.

MAGMA, is the generic name of any crude mixture of mineral or organic matters, in a thin pasty state.

MAGNANIER, is the name given in the southern departments of France to the proprietor of a nursery in which silk-worms are reared upon the great scale, or to the manager of the establishment. The word is derived from _magnans_, which signifies silkworms in the language of the country people. See SILK.

MAGNESIA (Eng. and Fr.; _Bittererde_, _Talkerde_, Germ.), is one of the primitive earths, first proved by Sir H. Davy to be the oxide of a metal, which he called _magnesium_. It is a fine, light, white powder, without taste or smell, which requires 5150 parts of cold water, and no less than 36,000 parts of boiling water, for its solution. Its specific gravity is 2·3. It is fusible only by the heat of the hydroxygen blowpipe. A natural hydrate is said to exist which contains 30 per cent. of water. Magnesia changes the purple infusion of red cabbage to a bright green. It attracts carbonic acid from the air, but much more slowly than quicklime. It consists of 61·21 parts of metallic basis, and 38·79 of oxygen; and has, therefore, 20 for its prime equivalent upon the hydrogen scale. Its only employment in the arts is for the purification of fine oil, in the preparation of varnish.

Magnesia may be obtained by precipitation with potash or soda, from its sulphate, commonly called Epsom salt; but it is usually procured by calcining the artificial or natural carbonate. The former is, properly speaking, a subcarbonate, consisting of 44·69 magnesia, 35·86 carbonic acid, and 19·45 water. It is prepared by adding to the solution of the sulphate, or the muriate (the _bittern_ of sea-salt evaporation works), a solution of carbonate of soda, or of carbonate of ammonia distilled from bones in iron cylinders. The sulphate of magnesia is generally made by acting upon magnesian limestone with somewhat dilute sulphuric acid. The sulphate of lime precipitates, while the sulphate of magnesia remains in solution, and may be made to crystallize in quadrangular prisms, by suitable evaporation and slow cooling. Where muriatic acid may be had in profusion for the trouble of collecting it, as in the soda works in which sea salt is decomposed by sulphuric acid, the magnesian limestone should be first acted upon with as much of the former acid as will dissolve out the lime, and then, the residuum being treated with the latter acid, will afford a sulphate at the cheapest possible rate; from which magnesia and all its other preparations may be readily made. Or, if the equivalent quantity of calcined magnesian limestone be boiled for some time in bittern, the lime of the former will displace the magnesia from the muriatic acid of the latter. This is the most economical process for manufacturing magnesia. The subcarbonate, or _magnesia alba_ of the apothecary, has been proposed by Mr. E. Davy to be added by the baker to damaged flour, to counteract its acescency.

MAGNESIAN LIMESTONE (_Dolomie_, Fr.; _Bittertalk_, _Talkspath_, Germ.), is a mineral which crystallizes in the rhombohedral system. Spec. grav. 2·86; scratches calc-spar; does not fall spontaneously into powder, when calcined, as common limestone does. It consists of 1 prime equivalent of carbonate of lime = 50, associated with 1 of carbonate of magnesia = 42.

_Massive magnesian limestone_, is yellowish-brown, cream-yellow, and yellowish-gray; brittle. It dissolves slowly and with feeble effervescence in dilute muriatic acid; whence it is called _Calcaire lent dolomie_ by the French mineralogists. Specific gravity 2·6 to 2·7.

Near Sunderland, it is found in flexible slabs. The principal range of hills composing this geological formation in England, extends from Sunderland on the northeast coast to Nottingham, and its beds are described as being about 300 feet thick on the east of the coal field in Derbyshire, which is near its southern extremity. On the western side of the Cumberland mountains magnesian limestone overlies the coal measures near Whitehaven. The stratification of this rock is very distinct, the individual courses of stone not exceeding in general the thickness of a common brick.

The lime resulting from the calcination of magnesian limestone appears to have an injurious action on vegetation, unless applied in quantities considerably less than common lime, when it is found to fertilize the soil. After two years, its hurtful influence on the ground seems to become exhausted, even when used in undue quantity. Great quantities of it are annually brought from Sunderland to Scotland by the Fifeshire farmers, and employed beneficially by them, as a manure, in preference to other kinds of lime. It has been unfairly denounced by Mr. Tennent and Sir H. Davy, as a sterilizer.

This rock is used in many places for building; indeed our most splendid monument of Gothic architecture, York Minster, is constructed of magnesian limestone.

MAGNESIA, NATIVE (_Brucite_; _Guhr magnésien_, Fr.; _Wassertalk_, Germ.), is a white, lamellar, pearly-looking mineral, soft to the touch. Spec. grav. 2·336; tender; scratched by calc-spar; affording water by calcination; leaving a white substance which browns turmeric paper; and, by calcination with nitrate of cobalt, becoming of a lilac hue. It consists of 69·75 magnesia, and 30·25 water. It occurs in veins in the serpentine at Hoboken, in New Jersey, as also at Swinaness, in the island of Unst, Shetland.

MAGNESITE, _Giobertite_; native carbonate of magnesia, occurs in white, hard, stony masses, in the presidency of Madras, and in a few other localities. It dissolves very slowly in muriatic acid, and gives out carbonic acid in the proportion of 22 parts by weight to 42 of the mineral, according to my experiments, and is therefore an atomic carbonate. It forms an excellent and beautiful mortar cement for terraces; a purpose to which it has been beneficially applied in India by Dr. Macleod.

MAGNET, NATIVE, is a mineral consisting of the protoxide and peroxide of iron combined in equivalent proportions. See IRON.

MAHALEB. The fruit of this shrub affords a violet dye, as well as a fermented liquor like _Kirschwasser_. It is a species of cherry cultivated in our gardens.

MALACHITE, or _mountain green_, is native carbonate of copper of a beautiful green colour, with variegated radiations and zones; spec. grav. 3·5; it scratches calc-spar, but not fluor; by calcination it affords water and turns black. Its solution in the acids, deposits copper upon a plate of iron plunged into it. It consists of carbonic acid 18·5; deutoxide of copper 72·2; water 9·3.

MALATES, are saline compounds of the bases, with

MALIC ACID. (_Acide malique_, Fr.; _Aepfelsäure_, Germ.) This acid exists in the juices of many fruits and plants, alone, or associated with the citric, tartaric, and oxalic acids; and occasionally combined with potash or lime. Unripe apples, sloes, barberries, the berries of the mountain ash, elder berries, currants, gooseberries, strawberries, raspberries, bilberries, brambleberries, whortleberries, cherries, ananas, afford malic acid; the house-leek and purslane contain the malate of lime.

The acid may be obtained most conveniently from the juice of the berries of the mountain ash, or barberries. This must be clarified, by mixing with white of egg, and heating the mixture to ebullition; then filtering, digesting the clear liquor with carbonate of lead, till it becomes neutral; and evaporating the saline solution, till crystals, of malate of lead be obtained. These are to be washed with cold water, and purified by re-crystallization. On dissolving the white salt in water, and passing a stream of sulphuretted hydrogen through the solution, the lead will be all separated in the form of a sulphuret, and the liquor, after filtration and evaporation, will yield yellow granular crystals, or cauliflower concretions, of malic acid, which may be blanched by re-dissolution and digestion with bone-black, and re-crystallization.

Malic acid has no smell, but a very sour taste, deliquesces by absorption of moisture from the air, is soluble in alcohol, fuses at 150° Fahr., is decomposed at a heat of 348°, and affords by distillation a peculiar acid, the pyromalic. It consists in 100 parts, of 41·47 carbon; 3·51 hydrogen; and 55·02 oxygen; having nearly the same composition as citric acid. A crude malic acid might be economically extracted from the fruit of the mountain ash, applicable to many purposes; but it has not hitherto been manufactured upon the great scale.

MALLEABILITY, is the property belonging to certain metals, of being extended under the hammer. A table of malleability is given in the article DUCTILITY.

MALT; (Eng. and Fr.; _Malz_, Germ.) is barley-corn, which has been subjected to an artificial process of germination. See BEER.

Table of the Quantity of Malt consumed by the undermentioned Brewers of London and Vicinity, from October 10th, 1836, to October 10th, 1837.

+--------------------------------+-------+ | Brewers. | Qrs. | +--------------------------------+-------+ |Barclay and Co. | 100005| |Hanbury and Co. | 82798| |Whitbread and Co. | 47012| |Reid and Co. | 43945| |Combe and Co. | 40366| |Hoare and Co. | 32347| |Calvert and Co. | 32335| |Meux and Co. | 30575| |Elliot and Co. | 24154| |Taylor and Co. | 23556| |Charrington and Co. | 18842| |Thorne and Son | 16404| |Gardner | 15256| |Ramsbottom and Co. | 15227| |J. & C. Goding (11 months) | 14023| |Bricheno | 9863| |Courage and Co. | 9284| |Wood and Co. | 7834| |Goding, Thos. | 7095| |Hazard | 6674| |Mann, Jas. | 6588| |Harris, Thos. | 6042| |More | 6025| |M’Leod, B. | 4960| |Farren and Till | 4783| |Manners and Co. | 4552| |Hale, George. | 4547| |Halford and Topham | 3786| |Stains and Fox | 5783| |Lamont and Co. | 3600| |Laxton | 3583| |Richmond | 3174| |Maynard | 3133| |M’Leod and Thompson | 2834| |Tubb | 2826| |Johnson and Wyatt | 2809| |Duggan and Co. | 2665| |Hodgson | 2400| |Sherborn and Co. | 2347| |Griffith | 2221| |Cox, John | 2151| |Masterman | 1914| |Hill and Rice | 1853| |Gray and Dacre | 1760| |Plimmer | 1747| |Hayward | 1737| |Verey, W. and C. | 1573| |Williamson and Co. | 1566| |Honeyball | 1512| |Satchell and Son | 1441| |Clarke, C. | 1330| |Colyer | 1299| |Filmer and Wall | 1298| |Nicholls and Co. | 1240| |Hagan | 1143| |Hume | 1126| |Buckley and Co. | 1025| |Verey, J. | 1017| |Collins, J. | 966| |Jones | 956| |Ufford and Oldershaw | 953| |Blogg, B. | 943| |Ing | 900| |Keep | 886| |Soulby | 861| |Clarke, R. | 834| |Jenner | 833| |Manvell | 824| |M’Leods | 820| |Braithwaite | 799| |Addison | 768| |Turner | 766| |Holt | 756| |Church | 742| |Clarke, S. | 741| |Mann, Joel | 733| |Turner | 712| |Mantell | 693| |Lock | 651| |Hood | 649| |Pink, A. | 636| |Collins | 598| |Wright | 588| |West | 565| |Abbott | 560| |Hett (6 months) | 552| |Wells | 520| |Higgs | 475| |Harris, Robt. | 470| |Woodward | 462| |Wicks | 441| |Bell | 440| |Thompson | 406| |Mattam | 400| |M’Intosh | 397| |Thurlby | 392| |Griffiths | 391| |Kay | 360| |Tidman | 332| |Lindsay | 326| |Cooper | 315| |West | 306| |Carpenter | 299| |Green | 292| |Chapman | 286| |Brace | 266| |Clark | 248| |Allen | 245| |Powditch | 238| |Garnett | 232| |Hill | 222| |Olley | 214| |Ward | 206| |Bye | 201| |Newton | 175| |Chadwick | 169| |Prosser | 166| |Smith | 164| |Edwards | 156| |Pugh | 155| |Hainstock | 155| |Lloyd | 154| |Reynolds | 151| |Latham | 142| |Meaton | 140| |Brewer | 135| |Stirling | 133| |Ambler | 130| |Potter | 122| |Champion | 121| |Miller | 115| |Edwards | 108| |Easton | 105| |Griffiths | 105| |Hopkins | 91| |Hudson | 90| |Thorpe | 89| |Burt | 88| |Bowden | 88| |Batt | 84| |Phillips | 83| |Jewit | 82| |Tyler | 76| |Whittaker | 75| |Begbie | 75| |Carter | 75| |Priddle | 74| |Coomber | 73| |Stallwood | 71| |Jones | 71| |Rose | 67| |Norris | 67| |Remnant | 62| |Kearney | 62| |Smith | 62| |Woodroffe | 60| |Knight | 60| |Graves | 54| |Sheppard | 52| |Field | 51| |Bradfield | 51| |Webb | 50| |Chapman | 48| |Price | 45| |Godfrey | 45| |Hobbs | 32| |Denman | 31| +--------------------------------+-------+ | Qrs. | |Quantity used 1836, 754,313| |Quantity used 1837, 714,488| | -------| | Decrease 1837, 39,825| | -------| | JOHN SLATER, _Cask Inspector_. | |_Hop-Duty_, 1837. (_Old_) _£_178,578. | |3_s._ 0-1/2_d._ | +----------------------------------------+

Table of the Quantity of Malt from Barley, which paid Duty in

+------+----------+---------+---------+ |Years.| England. |Scotland.| Ireland.| +------+----------+---------+---------+ | | Bushels. | Bushels.| Bushels.| |1834. |34,949,646|3,580,758|1,776,883| |1835. |36,078,855|3,604,816|1,825,300| |1836. |37,196,998|4,168,854|1,872,104| | | | Amount of Duties paid: | | | _£_ | _£_ | _£_ | |1834. | 4,449,745| 462,514| 229,514| |1835. | 4,660,185| 465,622| 235,767| |1836. | 4,804,612| 538,477| 241,813| +------+----------+---------+---------+

MALT KILN; (_Darre_, Germ.) The improved malt kiln of Pistorius is represented _fig._ 653. in a top view; _fig._ 654. in a longitudinal view and section; and _fig._ 655., in transverse section. _a a_, are two quadrangular smoke flues, constructed of fire-tiles, or fire-stones, and covered with iron plates, over which a pent-house roof is laid; the whole bound by the cross pieces _b_ (_figs._ 654, 655.) These flues are built above a grating _c c_, which commences at _c´_; in front of _c´_ there is a bridge of bricks. Instead of such a brick flue covered with plates, iron pipes may be used, covered with semi-cylindrical tiles, to prevent the malt that may happen to fall from being burned. _d d_, are the breast walls of the kiln, 3 feet high, furnished with two apertures shut with iron doors, through which the malt that drops down may be removed from time to time. _e_ is a beam of wood lying on the breast wall, against which the hurdles are laid down slantingly towards the back wall of the kiln; _f f_, are two vertical flues left in the substance of the walls, through which the hot air, discharged by open pipes laid in a subjacent furnace, rises into the space between the pent-house roof and the iron plates, and is thence allowed to issue through apertures in the sides. _g_ is the discharge flue in the back wall of the kiln for the air now saturated with moisture; _h_ is the smoke-pipe, from which the smoke passes into the anterior flue _a_, provided with a slide-plate, for modifying the draught; the smoke thence flows off through a flue fitted also with a damper-plate into the chimney _i_. _k_ is the smoke-pipe of a subsidiary fire, in case no smoke should pass through _h_. The iron pipes are 11 inches in diameter, the air-flue _f_, 5 inches, and the smoke-pipe _h_, 10 inches square; the brick flues 10 inches wide, and the usual height of bricks.

MALTHA; _Bitume Glutineux_, or mineral pitch. It is a soft glutinous substance, with the smell of pitch. It dissolves in alcohol, but leaves a bituminous residuum; as also in naphtha, and oil of turpentine. It seems to be inspissated petroleum.

MANGANESE, (Eng. and Fr.; _Mangan_, _Braunsteinmetal_, Germ.) is a grayish-white metal, of a fine-grained fracture, very hard, very brittle, with considerable lustre, of spec. grav. 8·013, and requiring for fusion the extreme heat of 160° Wedgewood. It should be kept in closely stoppered bottles, under naphtha, like potassium, because with contact of air it speedily gets oxidized, and falls into powder. It decomposes water slowly at common temperatures, and rapidly at a red heat. Pure oxide of manganese can be reduced to the metallic state only in small quantities, by mixing it with lamp black and oil into a dough, and exposing the mixture to the intense heat of a smith’s forge, in a luted crucible; which must be shaken occasionally to favour the agglomeration of the particles into a button. Thus procured, it contains, however, a little carbon.

Manganese is susceptible of five degrees of oxigenation:--

1. The _protoxide_ may be obtained from a solution of the sulphate by precipitation with carbonate of potash, and expelling the carbonic acid from the washed and dried carbonate, by calcination in a close vessel filled with hydrogen gas, taking care that no air have access during the cooling. It is a pale green powder, which slowly attracts oxygen from the air, and becomes brown; on which account it should be kept in glass tubes, containing hydrogen, and hermetically sealed. It consists of 77·57 metal and 22·43 oxygen. It forms with 24 per cent. of water a white hydrate; and with acids, saline compounds; which are white, pink, or amethyst coloured. They have a bitter, acerb taste, and afford with hydrogenated sulphuret of ammonia, a flesh-red precipitate, but with caustic alkalis, one which soon turns brown-red, and eventually black.

2. The _deutoxide of manganese_ exists native in the mineral called _Braunite_; but it may be procured either by calcining, at a red heat, the proto-nitrate, or by spontaneous oxidizement of the protoxide in the air. It is black; when finely pulverized, dark brown, and is convertible, on being heated in acids, into protoxide, with disengagement of oxygen gas. It consists of 69·75 metal, and 30·25 oxygen. It forms with 10 per cent. of water, a liver-brown hydrate, which occurs native under the name of _Manganite_. It dissolves readily in tartaric and citric acids, but in few others. This oxide constitutes a bronze ground in calico-printing.

3. _Peroxide of manganese_; _Braunstein_, occurs abundantly in nature. It gives out oxygen freely when heated, and becomes an oxidulated deutoxide. It consists of 63·36 metal, and 36·64 oxygen.

4. _Manganesic acid_, forms green-coloured salts, but has not hitherto been insulated from the bases. It consists of 53·55 metal, and 46·45 oxygen.

5. _Hypermanganesic acid_, consists of 49·70 metal, and 50·30 oxygen.

_Ores of manganese._--There are two principal ores of this metal which occur in great masses; the peroxide and the hydrated oxide; the first of which is frequently found in primitive formations.

1. _Metalloide oxide of manganese_; _pyrolusite_, or gray manganese ore; has a metallic lustre, a steel gray colour, and affords a black powder. Spec. grav. 4·85. Scratches calc-spar. It effervesces briskly with borax at the blow-pipe, in consequence of the disengagement of oxygen gas. This is the most common ore of manganese, and a very valuable one, being the substance mostly employed in the manufacture of chloride of lime and of flint-glass. It is the peroxide. Great quantities are found near Tavistock, in Devonshire, and Launceston, in Cornwall.

2. _Braunite_, is a dark brown substance, of a glassy metallic lustre, affording a brown powder. Spec. grav. 4·8. It scratches felspar; but is scratched by quartz. Infusible at the blow-pipe, and effervesces but slightly when fused with glass of borax. It is the deutoxide. It gives out at a red heat only 3 per cent. of oxygen.

3. _Manganite_, or hydroxide of manganese; is brownish-black or iron-black, powder brown, with somewhat of a metallic lustre. Spec. grav. 4·3. Scratches fluor spar; affords water by calcination in a glass tube; infusible at the blow-pipe; and effervesces slightly when fused with glass of borax. It consists of about 90 of deutoxide, and 10 of water.

4. _Haussmanite_, _black braunstein_; is brownish-black, affords a reddish-brown powder. Spec. grav. 4·7; scratches fluor spar; infusible at the blow-pipe; does not effervesce when fused with borax. It is a deutoxide. This is a rare mineral, and of no value to the arts.

5. _Barytic oxide of manganese_; _fibrous wad_. It is a combination of deutoxide and peroxide, with some baryta.

6. _Manganese blende_, or sulphuret of manganese; has a metallic aspect; is black, or dark steel gray; spec. grav. 3·95; has no cleavage; cannot be cut; infusible, but affords after being roasted distinct evidence of manganese, by giving a violet tinge to soda at the blow-pipe. Soluble in nitric acid; solution yields a white precipitate with the ferro-cyanide of potassium. It consists of sulphur 53·65; manganese 66·35.

7. _Carbonate of manganese_; _dialogite_. Spec. grav. 3·4; affords a green frit by fusion with carbonate of soda; is soluble with some effervescence in nitric acid; solution when freed from iron by succinate of ammonia, gives a white precipitate, with ferrocyanide of potassium. It consists of 28 carbonic acid, 56 protoxide of manganese, 5·4 of lime, 4·5 protoxide of iron, and 0·8 magnesia.

8. _Hydrosilicate of manganese_; is a black metallic looking substance, which yields a yellowish-brown powder, and water by calcination; is acted upon by muriatic acid, but affords no chlorine. It consists of silica 25; protoxide of manganese 60; water 13.

9. _Ferriferous phosphate of manganese_, is brown or black. Spec. grav. 3·6; scratches fluor; affords by calcination a very little of an acid water which corrodes glass; very fusible at the blow-pipe into a black metalloid magnetic bead; is acted upon by nitric acid: solution lets fall a blue precipitate with ferrocyanide of potassium; which tested by soda is shown to be manganese. It consists of phosphoric acid 32·78; protoxide of iron 31·90; protoxide of manganese 32·60; phosphate of lime 3·2. Another phosphate called _hureaulite_, contains 38 of phosphoric acid; 11·10 of protoxide of iron; 32·85 of protoxide of manganese, and 18 of water.

_Black wad_, is the old English name of the hydrated peroxide of manganese. It occurs in various imitative shapes, in froth-like coatings upon other minerals, as also massive. Some varieties possess imperfect metallic lustre. The external colour is brown of various shades, and similar in the streak, only shining. It is opaque, very sectile, soils and writes. Its specific gravity is about 3·7. Mixed with linseed oil into a dough, black wad forms a mass that spontaneously inflames. A variety from the Hartz, analyzed by Klaproth, afforded peroxide of manganese 68; oxide of iron 6·5; water 17·5; carbon 1; barytes and silica 9. The localities of black wad are particularly Cornwall and Devonshire, the Hartz, and Piedmont. I have analyzed many varieties of the black wad sold to the manufacturers of bleaching salt, and flint glass, and have found few of them so rich in peroxide of manganese as the above. Very generally they contained no less than 25 _per cent._ of oxide of iron, 8 or 9 of silica, about 7 of water, and the remainder amounting to only 60 _per cent._ of the peroxide.

M. Gay Lussac has proposed to determine the commercial value of manganese ore, by the quantity of chlorine which it affords when treated with liquid muriatic acid. He places the manganese powder in a small retort or matras, pours over it the acid, and the chlorine being disengaged with the aid of a gentle heat, is transmitted into a vessel containing milk of lime or potash water. This liquor is thereafter poured into a dilute solution of sulphate of indigo; and the quantity of chlorine is inferred from the quantity of the blue solution which is decoloured. I pass the chlorine into test solution of indigo.

The manufacturer of flint glass uses a small proportion of the black manganese ore, to correct the green tinge which his glass is apt to derive from the iron present in the sand he employs. To him it is of great consequence to get a native manganese containing as little iron oxide as possible; since in fact the colour or limpidity of his product will depend altogether upon that circumstance.

Sulphate of manganese has been of late years introduced into calico printing, to give a chocolate or bronze impression. It is easily formed by heating the black oxide, mixed with a little ground coal, with sulphuric acid. See CALICO PRINTING.

The peroxide of manganese is used also in the formation of glass pastes, and in making the black enamel of pottery. See OXALIC ACID.

MANGLE. (_Calandre_, Fr.; _Mangel_, Germ.) This is a well known machine for smoothing table cloths, table napkins, as well as linen and cotton furniture. As usually made, it consists of an oblong rectangular wooden chest, filled with stones, which load it to the degree of pressure that it should exercise upon the two cylinders on which it rests, and which, by rolling backwards and forwards over the linen spread upon a polished table underneath, render it smooth and level. The moving wheel, being furnished with teeth upon both surfaces of its periphery, and having a notch cut out at one part, allows a pinion, uniformly driven in one direction, to act alternately upon its outside and inside, so as to cause the reciprocating motion of the chest. This elegant and much admired English invention, called the mangle-wheel, has been introduced with great advantage into the machinery of the textile manufactures.

Mr. Warcup, of Dartford, obtained a patent several years ago for a mangle, in which the linen, being rolled round a cylinder revolving in stationary bearings, is pressed downwards by heavy weights hung upon its axes, against a curved bed, made to slide to and fro, or traverse from right to left, and left to right, alternately.

Mr. Hubie, of York, patented in June, 1832, another form of mangle, consisting of three rollers, placed one above another in a vertical frame, the axle of the upper roller being pressed downwards by a powerful spring. The articles intended to be smoothed are introduced into the machine by passing them under the middle roller, which is made to revolve by means of a fly wheel; the pinion upon whose axis works in a large toothed wheel fixed to the shaft of the same roller. The linen, &c. is lapped as usual in protecting cloths. This machine is merely a small CALENDER.

MANIOC, is the Indian name of the nutritious matter of the shrub _jatropha manihot_, from which _cassava_ and _tapioca_ are made in the West Indies.

MANNA, is the concrete saccharine juice of the _Fraxinus ornus_, a tree much cultivated in Sicily and Calabria. It is now little used, and that only in medicine.

MARBLE. This title embraces such of the primitive, transition, and purer compact limestones of secondary formation, as may be quarried in solid blocks without fissures, and are susceptible of a fine polished surface. The finer the white, or more beautifully variegated the colours of the stone, the more valuable, _ceteris paribus_, is the marble. Its general characters are the following:--

Marble effervesces with acids; affords quicklime by calcination; has a conchoidal scaly fracture; is translucent only on the very edges; is easily scratched by the knife; has a spec. grav. of 2·7; admits of being sawn into slabs; and receives a brilliant polish. These qualities occur united in only three principal varieties of limestone; in the saccharoid limestone, so called from its fine granular texture resembling that of loaf sugar, and which constitutes modern statuary marble, like that of Carrara; 2. in the foliated limestone, consisting of a multitude of small facets formed of little plates applied to one another in every possible direction, constituting the antique statuary marble, like that of Paros; 3. in many of the transition and carboniferous, or _encrinitic_ limestones, subordinate to the coal formation.

The saccharoid and lamellar, or statuary marbles, belong entirely to primitive and transition districts. The greater part of the close-grained coloured marbles belong also to the same geological localities; and become so rare in the secondary limestone formations, that immense tracts of these occur without a single bed sufficiently entire and compact to constitute a workable marble. The limestone lying between the calcareo-siliceous sands and gritstone of the under oolite, and which is called Forest marble in England, being susceptible of a tolerable polish, and variegated with imbedded shells, has sometimes been worked into ornamental slabs in Oxfordshire, where it occurs in the neighbourhood of Whichwood forest; but this case can hardly be considered as an exception to the general rule. To constitute a profitable marble-quarry, there must be a large extent of homogeneous limestone, and a facility of transporting the blocks after they are dug. On examining these natural advantages of the beds of Carrara marble, we may readily understand how the statuary marbles discovered in the Pyrenees, Savoy, Corsica, &c. have never been able to come into competition with it in the market. In fact, the two sides of the valley of Carrara may be regarded as mountains of statuary marble of the finest quality.

Gypseous alabaster may be readily distinguished from marbles, because it does not effervesce with acids, and is soft enough to be scratched by the nail; stalagmitic alabaster is somewhat harder than marble, translucent, and variegated with regular stripes or undulations.

Some granular marbles are flexible in thin slabs, or, at least, become so by being dried at the fire; which shews, as Dolomieu suspected, that this property arises from a diminution of the attractive force among the particles, by the loss of the moisture.

The various tints of ornamental marbles generally proceed from oxides of iron; but the blue and green tints are sometimes caused by minute particles of hornblende, as in the slate-blue variety called Turchino, and in some green marbles of Germany. The black marbles are coloured by charcoal, mixed occasionally with sulphur and bitumen; when they constitute stinkstone.

Brard divides marbles, according to their localities, into classes, each of which contains eight subdivisions:--

1. Uni-coloured marbles; including only the white and the black.

2. Variegated marbles; those with irregular spots or veins.

3. Madreporic marbles, presenting animal remains in the shape of white or gray spots, with regularly disposed dots and stars in the centre.

4. Shell marbles; with only a few shells interspersed in the calcareous base.

5. Lumachella marbles, entirely composed of shells.

6. Cipolin marbles, containing veins of greenish talc.

7. Breccia marbles, formed of a number of angular fragments of different marbles, united by a common cement.

8. Puddingstone marbles; a conglomerate of rounded pieces.

_Antique marbles._--The most remarkable of these are the following:--_Parian marble_, called _lychnites_ by the ancients, because its quarries were worked by lamps; it has a yellowish-white colour; and a texture composed of fine shining scales, lying in all directions. The celebrated Arundelian tables at Oxford consist of Parian marble, as well as the Medicean Venus. _Pentelic marble_, from Mount Penteles, near Athens, resembles the Parian, but is somewhat denser and finer grained, with occasional greenish zones, produced by greenish talc, whence it is called by the Italians _Cipolino statuario_. The Parthenon, Propyleum, the Hippodrome, and other principal monuments of Athens, were of Pentelic marble; of which fine specimens may be seen among the Elgin collection, in the British Museum. _Marmo Greco_, or Greek white marble, is of a very lively snow white colour, rather harder than the preceding, and susceptible of a very fine polish. It was obtained from several islands of the Archipelago, as Scio, Samos, Lesbos, &c. _Translucent white marble_, _Marmo statuario_ of the Italians, is very much like the Parian, only not so opaque. Columns and altars of this marble exist in Venice, and several towns of Lombardy; but the quarries are quite unknown. _Flexible white marble_, of which five or six tables are preserved in the house of Prince Borghese, at Rome. The _White marble of Luni_, on the coast of Tuscany, was preferred by the Greek sculptors to both the Parian and Pentelic. _White marble of Carrara_, between Specia and Lucca, is of a fine white colour, but often traversed by gray veins, so that it is difficult to procure moderately large pieces free from them. It is not so apt to turn yellow as the Parian marble. This quarry was worked by the ancients, having been opened in the time of Julius Cæsar. Many antique statues remain of this marble. Its two principal quarries at the present day are those of Pianello and Polvazzo. In the centre of its blocks very limpid rock-crystals are sometimes found, which are called Carrara diamonds. As the finest qualities are becoming excessively rare, it has risen in price to about 3 guineas the cubic foot. The _White marble_ of Mount Hymettus, in Greece, was not of a very pure white, but inclined a little to gray. The statue of Meleager, in the French Museum, is of this marble.

_Black antique marble_, the _Nero antico_ of the Italians. This is more intensely black than any of our modern marbles; it is extremely scarce, occurring only in sculptured pieces. The _red antique marble_, _Egyptum_ of the ancients, and _Rosso antico_ of the Italians, is a beautiful marble of a deep blood-red colour, interspersed with white veins and with very minute white dots, as if strewed over with grains of sand. There is in the Grimani palace at Venice, a colossal statue of Marcus Agrippa in _rosso antico_, which was formerly preserved in the Pantheon at Rome. _Green antique marble_, _verde antico_, is a kind of breccia, whose paste is a mixture of talc and limestone, while the dark green fragments consist of serpentine. Very beautiful specimens of it are preserved at Parma. The best quality has a grass-green paste, with black spots of noble serpentine, but is never mingled with red spots. _Red spotted green antique marble_, has a dark green ground marked with small red and black spots, with fragments of _entrochi_ changed into white marble. It is known only in small tablets. _Leek marble_; a rare variety of that colour, of which there is a table in the Mint at Paris. _Marmo verde pagliocco_ is of a yellowish green colour, and is found only in the ruins of ancient Rome. _Cervelas marble_ of a deep red, with numerous gray and white veins, is said to be found in Africa, and highly esteemed in commerce. _Yellow antique marble_, _giallo antico_ of the Italians; colour of the yolk of an egg, either uniform or marked with black or deep yellow rings. It is rare, but may be replaced by Sienna marble. _Red and white antique marbles_, found only among the ruins of ancient Rome. _Grand antique_, a breccia marble, containing shells, consists of large fragments of a black marble, traversed by veins or lines of a shining white. There are four columns of it in the Museum at Paris. _Antique Cipolino marble._ Cipolin is a name given to all such marbles as have greenish zones produced by green talc; their fracture is granular and shining, and displays here and there plates of talc. _Purple antique breccia marble_, is very variable in the colour and size of its spots. _Antique African breccia_, has a black ground, variegated with large fragments of a grayish-white, deep red, or purplish wine colour; and is one of the most beautiful marbles. _Rose-coloured antique breccia_ marble is very scarce, occurring only in small tablets. There are various other kinds of ancient breccias, which it would be tedious to particularize.

_Modern marbles._--1. British. Black marble is found at Ashford, Matlock, and Monsaldale in Derbyshire; black and white in the north part of Devonshire; the variegated marbles of Devonshire are generally reddish, brownish, and grayish, variously veined with white and yellow, or the colours are often intimately blended; the marbles from Torbay and Babbacombe, display a great variety in the mixture of their colours; the Plymouth marble is either ash-coloured with black veins, or blackish-gray and white, shaded with black veins; the cliffs near Marychurch exhibit marble quarries not only of great extent, but of superior beauty to any other in Devonshire, being either of a dove-coloured ground with reddish-purple and yellow veins, or of a black ground mottled with purplish globules. The green marble of Anglesea is not unlike the _verde antico_; its colours being greenish-black, leek-green, and sometimes dull purplish, irregularly blended with white. The white part is limestone, the green shades proceed from serpentine and asbestos. There are several fine varieties of marble in Derbyshire; the mottled-gray in the neighbourhood of Moneyash, the light gray being rendered extremely beautiful by the number of purple veins which spread upon its polished surface in elegant irregular branches; but its chief ornament is the multitude of _entrochi_, with which this transition limestone-marble abounds. Much of the transition and carboniferous limestone of Wales and Westmoreland is capable of being worked up into agreeable dark marbles.

In Scotland, a particularly fine variety of white marble is found in immense beds, at Assynt in Sutherlandshire. A beautiful ash-gray marble of a very uniform grain, and susceptible of a fine polish, occurs on the north side of the ferry of Ballachulish in Invernesshire. One of the most beautiful varieties is that from the hill of Belephetrich in Tiree, one of the Hebrides. Its colours are pale blood-red, light flesh-red, and reddish-white, with dark green particles of hornblende, or rather sahlite, diffused through the general base. The compact marble of Iona is of a fine grain, a dull white colour, somewhat resembling pure compact felspar. It is said by Bournon, to consist of an intimate mixture of tremolite and carbonate of lime, sometimes with yellowish or greenish-yellow spots. The carboniferous limestone of many of the coal basins in the lowlands of Scotland may be worked into a tolerably good marble for chimney-pieces.

In Ireland, the Kilkenny marble is the one best known, having a black ground more or less varied with white marks produced by petrifactions. The spar which occupies the place of the shells, sometimes assumes a greenish-yellow colour. An exceedingly fine black marble has also been raised at Crayleath in the county of Down. At Louthlougher, in the county of Tipperary, a fine purple marble is found, which when polished looks very beautiful. The county of Kerry affords several variegated marbles, not unlike the Kilkenny.

France possesses a great many marble quarries which have been described by Brard, and of which a copious abstract is given under the article marble,--_Rees’ Cyclopedia_.

The territory of Genoa furnishes several beautiful varieties of marble, the most remarkable of which is the _polzevera di Genoa_, called in French the _vert d’Egypte_ and _vert de mer_. It is a mixture of granular limestone with a talcose and serpentine substance disposed in veins; and it is sometimes mixed with a reddish body. This marble was formerly much employed in Italy, France, and England, for chimney-pieces, but its sombre appearance has put it out of fashion.

Corsica possesses a good statuary marble of a fine close grain, and pure milky whiteness, quarried at Ornofrio; it will bear comparison with that of Carrara; also a gray marble (_bardiglio_), a cipolin, and some other varieties. The island of Elba has immense quarries of a white marble with blackish-green veins.

Among the innumerable varieties of Italian marbles, the following deserve especial notice.

The _rovigio_, a white marble found at Padua; the white marble of St. Julien, at Pisa, of which the cathedral and celebrated slanting tower are built; the Biancone marble, white with a tinge of gray, quarried at Magurega for altars and tombs. Near Mergozza the white saline marble with gray veins is found, with which the cathedral of Milan is built. The black marble of Bergamo is called _paragone_, from its black colour, like touchstone; it has a pure intense tint, and is susceptible of a fine polish. The pure black marble of Como is also much esteemed. The _polveroso_ of Pistoya, is a black marble sprinkled with dots; and the beautiful white marble with black spots, from the Lago Maggiore, has been employed for decorating the interior of many churches in the Milanese. The Margorre marble found in several parts of the Milanese, is bluish veined with brown, and composes part of the dome of the cathedral of Milan. The green marble of Florence owes its colour to a copious admixture of steatite. Another green marble, called _verde di Prado_, occurs in Tuscany, near the little town of Prado. It is marked with spots of a deeper green than the rest, passing even into blackish-blue. The beautiful Sienna marble, or _brocatello di Siena_, has a yellow colour like the yolk of an egg, which is disposed in large irregular spots, surrounded with veins of bluish-red, passing sometimes into purple. At Montarenti, two leagues from Sienna, another yellow marble is met with, which is traversed by black and purplish-black veins. The Brema marble is yellow with white spots. The _mandelato_ of the Italians is a light red marble with yellowish-white spots, found at Luggezzana, in the Veronese. The red marble of Verona is of a red rather inclining to yellow or hyacinth; a second variety of a dark red, composes the vast amphitheatre of Verona. Another marble is found near Verona, with large white spots in a reddish and greenish paste. Very fine columns have been made of it. The _occhio di pavone_ is an Italian shell marble, in which the shells form large orbicular spots, red, white, and bluish. A madreporic marble known under the name of _pietra stellaria_, much employed in Italy, is entirely composed of star madrepores, converted into a gray and white substance, and is susceptible of an excellent polish. The village of Bretonico, in the Veronese, furnishes a splendid breccia marble, composed of yellow, steel-gray, and rose-coloured spots. That of Bergamo consists of black and gray fragments in a greenish cement. Florence marble, called also ruin and landscape marble, is an indurated calcareous marl.

Sicily abounds in marbles, the most valuable of which is that called by the English stone-cutters, Sicilian jasper; it is red with large stripes like ribands, white, red, and sometimes green, which run zigzag with pretty acute angles.

Among the Genoese marbles we may notice the highly esteemed variety called _portor_, on account of the brilliant yellow veins in a deep black ground. The most beautiful kind comes from Porto-Venese, and Louis XIV. caused a great deal of it to be worked up for the decoration of Versailles. It costs now two pounds per cubic foot.

_Of cutting and polishing marble._--The marble saw is a thin plate of soft iron, continually supplied during its sawing motion, with water and the sharpest sand. The sawing of moderate pieces is performed by hand, but that of large slabs is most economically done by a proper mill.

The first substance used in the polishing process is the sharpest sand, which must be worked with till the surface becomes perfectly flat. Then a second, and even a third sand of increasing fineness is to be applied. The next substance is emery of progressive degrees of fineness, after which tripoli is employed; and the last polish is given with tin-putty. The body with which the sand is rubbed upon the marble, is usually a plate of iron; but for the subsequent process, a plate of lead is used with fine sand and emery. The polishing rubbers are coarse linen cloths, or bagging, wedged tight into an iron planing tool. In every step of the operation, a constant trickling supply of water is required.

Visiters of Derby may have an opportunity of inspecting Brown’s extensive machinery for cutting marble into many ornamental forms, which has been well described in Rees’ Cyclopedia.

Sir James Jelf patented, in 1822, a combination of machinery for cutting any description of parallel mouldings upon marble slabs, for ornamental purposes; in which, tools, supplied with sand and water, are made to traverse to and fro.

Mr. Tullock obtained a patent, in 1824, for improvements in machinery for sawing and grooving marble; the power being applied by means of toothed wheels bearing cranks, which gave the see-saw motion to the cutting iron plates.

In November, 1829, Mr. Gibbs secured, by patent, an invention for working ornamental devices in marble, by means of a travelling drill, guided by a mould of wood, &c., in counter relief; and in April, 1833, Mr. G. W. Wilds obtained a patent for machinery, which consists of a series of circular cutters, for separating slabs from a block of marble; the block being advanced slowly to meet the cutters, by the progressive movement of a platform upon wheels, driven by the agency of a rack and pinion, as in the cylinder boring machine of the steam-engine manufacturer. Sand and water must be supplied, of course, from a hopper, to these smooth cutting discs of iron or copper. See GLASS-CUTTING. He proposes also to mould and polish marble, by applying a rotatory wheel or cylinder of any shape to it, in its carrying frame.

MARCASITE, is a variety of iron pyrites, containing generally a little arsenic.

MARGARATES, are saline compounds of margaric acid with the bases.

MARGARIC ACID, is one of the acid fats, produced by saponifying tallow with alkaline matter, and decomposing the soap with dilute acid. The term Margaric signifies PEARLY-looking.

The physical properties of the margaric and stearic acids are very similar; the chief difference is that the former is more fusible, melting at 140° F. The readiest mode of obtaining pure margaric acid, is to dissolve olive oil soap in water, to pour into the solution, a solution of neutral acetate of lead, to wash and dry the precipitate, and then to remove its oleate of lead by ether, which does not affect its margarate of lead. The residuum being decomposed by boiling hot muriatic acid, affords margaric acid. When heated in a retort this acid boils. It is insoluble in water, very soluble in alcohol and ether; it reddens litmus paper, and decomposes with the aid of heat, the carbonates of soda and potash.

MARINE ACID. See MURIATIC ACID.

MARINE SALT. See SALT.

MARL (_Marne_, Fr.; _Mergel_, Germ.), is a mixed earthy substance, consisting of carbonate of lime, clay, and siliceous sand, in very variable proportions; it is sometimes compact, sometimes pulverulent. According to the predominance of one or other of these three main ingredients, marls may be distributed into calcareous, clayey, and sandy. See LIMESTONE.

MARQUETRY, is a peculiar kind of cabinet work, in which the surface of wood is ornamented with inlaid pieces of various colours and forms. The _marqueteur_ puts gold, silver, copper, tortoise-shell, mother-of-pearl, ivory, horn, &c. under contribution. These substances being reduced to laminæ of proper thinness, are cut out into the desired forms by punches, which produce at once the full pattern or mould, and the empty one, which enclosed it; and both serve their separate purposes in marquetry. For the methods of dyeing the woods, &c. see IVORY.

MARTIAL, signifies belonging to iron; from Mars, the mythological name of this metal.

MASSICOT, is the yellow oxide of lead.

MASTIC (Eng. and Fr.; _Mastix_, Germ.), is a resin produced by making incisions in the _Pistacia Lentiscus_, a tree cultivated in the Levant, and chiefly in the island of Chios. It comes to us in yellow, brittle, transparent, rounded tears; which soften between the teeth; with bitterish taste and aromatic smell, and a specific gravity of 1·07. Mastic consists of two resins; one soluble in dilute alcohol; but both dissolve in strong alcohol. Its solution in spirit of wine constitutes a good varnish. It dissolves also in oil of turpentine. See VARNISH.

MATRASS, is a bottle with a thin egg-shaped bottom, much used for digestions in chemical researches.

MATTE, is a crude black copper reduced, but not refined from sulphur and other heterogeneous substances.

MEADOW ORE, is conchoidal bog iron ore.

MEDALS. For their composition, see BRONZE and COPPER.

MEERSCHAUM (Germ.; _sea-froth_, Eng.; _Ecume de Mer_, _Magnésie carbonatée silicifère_, Fr.), is a white mineral, of a somewhat earthy appearance, always soft, but dry to the touch, and adhering to the tongue. Specific gravity, 2·6 to 3·4; affords water by calcination; fuses with difficulty at the blowpipe into a white enamel; and is acted upon by acids. It consists, according to Klaproth, of silica, 41·5; magnesia, 18·25; water and carbonic acid, 39. Other analysts give, silica 50, magnesia 25, water 25. It occurs in veins or kidney-shaped nodules, among rocks of serpentine, at Egribos, in the island of Negropont, Eski-Schehir in Anatolia, Brussa at the foot of Mount Olympus, at Baldissero in Piedmont, in the serpentine veins of Cornwall, &c.

When first dug up, it is soft, greasy, and lathers like soap; and is on that account used by the Tartars in washing their linen. The well-known Turkey tobacco-pipes are made from it, by a process analogous to that for making pottery ware. The bowls of the pipes, when imported into Germany, are prepared for sale by soaking them first in tallow, then in wax, and finally by polishing them with shave-grass.

MELLITE. (Eng. and Fr.; _Honigstein_, Germ.) See HONEYSTONE.

MELLITIC ACID, which is associated with alumina in the preceding mineral, crystallizes in small colourless needles, is without smell, of a strongly acid taste, permanent in the air, soluble in water and alcohol, as also in boiling hot concentrated sulphuric acid, but is decomposed by hot nitric acid, and consists of 50·21 carbon, and 49·79 oxygen. It is carbonized at a red heat, without the production of any inflammable oil.

MELLON, is a new compound of carbon and azote, discovered by M. Liebig, by heating bi-sulpho-cyanide of mercury. The mellon remains at the bottom of the retort under the form of a yellow powder.

MENACHANITE, an ore of _titanium_, found in the bed of a rivulet which flows into the valley Menacan, in Cornwall.

MERCURY or QUICKSILVER. This metal is distinguished by its fluidity at common temperatures; its density = 13·6; its silver blue lustre; and its extreme mobility. A cold of 39° below zero of Fahrenheit, or -40° cent., is required for its congelation, in which state its density is increased in the proportion of 10 to 9, or it becomes of spec. grav. 15·0. At a temperature of 656° F. it boils and distils off in an elastic vapour; which, being condensed by cold, forms purified mercury.

Mercury combines with great readiness with certain metals, as gold, silver, zinc, tin, and bismuth, forming, in certain proportions, fluid solutions of these metals. Such mercurial alloys are called _amalgams_. This property is extensively employed in many arts; as in extracting gold and silver from their ores; in gilding, plating, making looking-glasses, &c. Humboldt estimates at 16,000 quintals, of 100 lbs. each, the quantity of mercury annually employed at his visit to America, in the treatment of the mines of New Spain; three-fourths of which came from European mines.

The mercurial ores may be divided into four species:--

1. _Native quicksilver._--It occurs in most of the mines of the other mercurial ores, in the form of small drops attached to the rocks, or lodged in the crevices of other ores.

2. _Argental mercury, or native silver amalgam._--It has a silver-white colour, and is more or less soft, according to the proportion which the mercury bears to the silver. Its density is sometimes so high as 14. A moderate heat dissipates the mercury, and leaves the silver. Klaproth states its constituents at silver 36, and mercury 64, in 100; but Cordier makes them to be, 27-1/2 silver, and 72-1/2 mercury. It occurs crystallized in a variety of forms. It has been found in the territory of Deux-Ponts, at Rozenau and Niderstana, in Hungary, in a canton of Tyrol, at Sahlberg in Sweden, at Kolyvan in Siberia, and at Allémont in Dauphiny; in small quantity at Almaden in Spain, and at Idria in Carniola. By the chemical union of the mercury with the silver, the amalgam, which should by calculation have a spec. grav. of only 12·5, acquires that of 14·11, according to M. Cordier.

3. _Sulphuret of mercury_, commonly called Cinnabar, is a red mineral of various shades; burning at the blowpipe with a blue flame, volatilizing entirely with the smell of burning sulphur, and giving a quicksilver coating to a plate of copper held in the fumes. Even the powder of cinnabar rubbed on copper whitens it. Its density varies from 6·9 to 10·2. It becomes negatively electrical by friction. Analysed by Klaproth, it was found to consist of mercury 84·5, sulphur 14·75. Its composition, viewed as a bisulphuret of mercury, is, mercury 86·2, sulphur 13·8. The finest crystals of sulphuret of mercury come from China, and Almaden in Spain. These contain, according to Klaproth, 85 per cent. of mercury.

A _bituminous sulphuret of mercury_ appears to be the base of the great exploration of Idria; it is of a dark liver-red hue; and of a slaty texture, with straight or twisted plates. It exists in large masses in the bituminous schists of Idria. M. Beurard mentions also the locality of Munster-Appel, in the duchy of Deux-Ponts, where the ore includes impressions of fishes, curiously spotted with cinnabar.

The compact variety of the Idria ore seems very complex in composition, according to the following analysis of Klaproth:--Mercury, 81·8; sulphur, 13·75; carbon, 2·3; silica, 0·65; alumina, 0·55; oxide of iron, 0·20; copper, 0·02; water, 0·73; in 100 parts. M. Beurard mentions another variety from the Palatinate, which yields a large quantity of bitumen by distillation; and it was present in all the specimens of these ores analyzed by me for the German Mines Company. At Idria and Almaden the sulphurets are extremely rich in mercury.

4. _Muriated mercury_, or the _Chloride of mercury_, commonly called Horn mercury. This ore occurs in very small crystals of a pearl-gray or greenish-gray colour, or in small nipples which stud, like crystals, the cavities, fissures, or geodes among the ferruginous gangues of the other ores of mercury. It is brittle, and entirely volatile at the blowpipe, characters which distinguish it from horn silver.

The geological position of the mercurial ores, in all parts of the world, is in the strata which commence the series of secondary formations. Sometimes they are found in the red sandstone above the coal, as at Menildot, in the old dutchy of Deux-Ponts, at Durasno in Mexico, at Cuença in New Granada, at Cerros de Gauzan and Upar in Peru; in the subordinate porphyries, as at Deux-Ponts, San Juan de la Chica in Peru, and at Cerro-del-Fraile, near the town of San-Felipe, they occur also among the strata below, or subordinate to the calcareous formation, called _zechstein_, in Germany, or among the accompanying bituminous schists, as at Idria in Carniola; and, lastly, they form masses in the zechstein itself. Thus, it appears that the mercurial deposits are confined within very narrow geological limits, between the calcareous beds of zechstein, and the red sandstone. They occur at times in carbonaceous nodules, derived from the decomposition of mosses of various kinds; and the whole mercurial deposit is occasionally covered with beds of charcoal, as at Durasno.

They are even sometimes accompanied with the remains of organic bodies, such as casts of fishes, fossil shells, silicified wood, and true coal. The last fact has been observed at Potzberg, in the works of Drey-Koenigszug, by M. Brongniart. These sandstones, bituminous schists, and indurated clays, contain mercury both in the state of sulphuret and in the native form. They are more or less penetrated with the ore, forming sometimes numerous beds of very great thickness; while, in the more antient or the primitive formations, these ores exist only in very small quantity associated with tin. Mercury is, generally speaking, a metal sparingly distributed in nature, and its mines are very rare.

The great exploitations of Idria in Friuli, in the county of Goritz, were discovered in 1497, and the principal ore mined there is the bituminous sulphuret. The workings of this mine have been pushed to the depth of 280 yards. The product in quicksilver might easily amount annually to 6000 metric quintals = 600 tons British; but, in order to uphold the price of the metal, the Austrian government has restricted the production to 150 tons. The memorable fire of 1803 was most disastrous to these mines. It was extinguished only by drowning all the underground workings. The sublimed mercury in this catastrophe occasioned diseases and nervous tremblings to more than 900 persons in the neighbourhood.

Pliny has recorded two interesting facts: 1. that the Greeks imported red cinnabar from Almaden 700 years before the Christian era; and 2. that Rome, in his time, annually received 700,000 pounds from the same mines. Since 1827, they have produced 22,000 cwts. of mercury every year, with a corps of 700 miners and 200 smelters; and, indeed, the veins are so extremely rich, that though they have been worked pretty constantly during so many centuries, the mines have hardly reached the depth of 330 yards, or something less than 1000 feet. The lode actually under exploration is from 14 to 16 yards thick, and it becomes thicker still at the crossing of the veins. The totality of the ore is extracted. It yields in their smelting works only 10 per cent. upon an average, but there is no doubt, from the analysis of the ores, that nearly one half of the quicksilver is lost, and dispersed in the air, to the great injury of the workmen’s health, in consequence of the barbarous apparatus of aludels employed in its sublimation; an apparatus which has remained without any material change for the better since the days of the Moorish dominion in Spain. M. Le Play, the eminent _Ingenieur des Mines_, who published, in a recent volume of the Annales des Mines, his _Itinéraire_ to Almaden, says, that the mercurial contents of the ores are _notablement plus elevées_ than the product.

These veins extend all the way from the town of Chillon to Almadenejos. Upon the borders of the streamlet Balde Azogues, a black slate is also mined which is abundantly impregnated with metallic mercury. The ores are treated in 13 double furnaces, which I shall presently describe. “Le mercure,” says M. Le Play, “a sur la santé des ouvriers la plus funeste influence, et l’on ne peut se défendre d’un sentiment pénible en voyant l’empressement avec lequel des jeunes gens, pleins de force et de santé, se disputent la faveur d’aller chercher dans les mines, des maladies cruelles, et souvent une mort prématurée. La population des mineurs d’Almaden méritent le plus haut interêt.” These victims of a deplorable mismanagement are described as being a laborious, simple-minded, virtuous race of beings, who are thus condemned to breathe an atmosphere impregnated far and near with the fumes of a volatile poison, which the lessons of science, as I shall presently demonstrate, might readily repress, with the effect of not only protecting the health of the population, but of vastly augmenting the revenues of the state.

These celebrated mines, near to which lie those of _Las Cuebas_ and of _Almadenejos_, were known to the Romans. After having been the property of the religious knights of _Calatrava_, who had assisted in expelling the Moors, they were farmed off to the celebrated _Fugger_ merchants of Augsbourg; and afterwards explored on account of the government, from the date of 1645 till the present time. Their produce was, till very lately, entirely appropriated to the treatment of the gold and silver ores of the new world.

The mines of the _Palatinate_, situated on the left bank of the Rhine, though they do not approach in richness and importance to those of Idria and Almaden, merit, however, all the attention of the government that farms them out. They are numerous, and varied in geological position. Those of Drey-Koenigszug, at Potzberg, near Kussel, deserve particular notice. The workings have reached a depth of more than 220 yards; the ore being a sandstone strongly impregnated with sulphuret of mercury. The produce of these mines is estimated at about 30 tons per annum.

There are also in Hungary, Bohemia, and several other parts of Germany, some inconsiderable exploitations of mercury, the total produce of which is valued at about 30 or 40 tons on an average of several years.

The mines of Guancavelica, in Peru, are the more interesting, as their products are directly employed in treating the ores of gold and silver, which abound in that portion of America. These quicksilver mines, explored since 1570, produced, up to 1800, 53,700 tons of that metal; but the actual produce of the explorations of these countries was, according to Helms, about the beginning of this century, from 170 to 180 tons per annum.

In 1782 recourse was had by the South American miners to the mercury extracted in the province of Yun-nan, in China.

The metallurgic treatment of the quicksilver ores is tolerably simple. In general, when the sulphuret of mercury, the most common ore, has been pulverized, and sometimes washed, it is introduced into retorts of cast iron, sheet iron, or even stoneware, in mixture with an equal weight of quicklime. These retorts are arranged in various ways.

Prior to the 17th century, the method called _per descensum_ was the only one in use for distilling mercury; and it was effected by means of two earthen pots adjusted over each other. The upper pot, filled with ore, and closed at the top, was covered over with burning fuel; and the mercurial vapours expelled by the heat, passed down through small holes in the bottom of the pot, to be condensed in another vessel placed below. However convenient this apparatus might be, on account of the facility of transporting it, wherever the ore was found, its inefficiency and the losses it occasioned were eventually recognized. Hence, before 1635, some smelting works of the Palatinate had given up the method _per descensum_, which was, however, still retained in Idria; and they substituted for it the furnaces called _galleries_. At first earthenware retorts were employed in these furnaces; but they were soon succeeded by iron retorts. In the Palatinate this mode of operating is still in use. At Idria, in the year 1750, a great distillatory apparatus was established for the treatment of the mercurial ores, in imitation of those which previously existed at Almaden, in Spain, and called _aludel-furnaces_. But, since 1794, these aludels have been suppressed, and new distillatory apparatus have been constructed at Idria, remarkable only for their magnitude; exceeding, in this respect, every other metallurgic erection.

There exist, therefore, three kinds of apparatus for the distillation of mercury: 1. the furnace called a _gallery_; 2. the furnace with _aludels_; and 3. the _large apparatus_ of Idria. I shall describe each of these briefly, in succession.

1. _Furnace called Gallery of the Palatinate._--The construction of this furnace is disposed so as to contain four ranges, _a a´_, _b b´_, of large retorts, styled cucurbits, of cast iron, in which the ore of mercury is subjected to distillation. This arrangement is shewn in _fig._ 656., which presents a vertical section in the line _a b_ of the ground plan, _fig._ 657. In the ground plan, the roof _e e´_ of the furnace (_fig._ 656.) is supposed to be lifted off, in order to shew the disposition of the four ranges of cucurbits upon the grate _c f_, _figs._ 656, 657., which receives the pit-coal employed as fuel. Under this grate extends an ash-pit _d_. _Fig._ 658., which exhibits an elevation of the furnace, points out this ash-pit, as well as one of the two doors _c_, by which the fuel is thrown upon the grate _c f_. Openings _e e_, (_fig._ 656.) are left over the top arch of the furnace, whereby the draught of air may receive a suitable direction. The grate of the fire-place extends over the whole length of the furnace, _fig._ 657., from the door _c_ to the door _f_, situated at the opposite extremity. The furnace called _gallery_ includes commonly 30 cucurbits, and in some establishments even 52. Into each are introduced from 56 to 70 pounds of ore, and 15 to 18 pounds of quicklime, a mixture which fills no more than two-thirds of the cucurbit; to the neck a stoneware receiver is adapted, containing water to half its height. The fire, at first moderate, is eventually pushed till the cucurbits are red hot. The operation being concluded, the contents of the receivers are poured out into a wooden bowl placed upon a plank above a bucket; the quicksilver falls to the bottom of the bowl, and the water draws over the _black mercury_, for so the substance that coats the inside of the receivers is called. This is considered to be a mixture of sulphuret and oxide of mercury. The _black mercury_, taken out of the tub and dried, is distilled anew with excess of lime; after which the residuum in the retorts is thrown away, as useless.

_Aludel furnaces of Almaden._--_Figs._ 659. and 660. represent the great furnaces with aludels in use at Almaden, and anciently in Idria; for between the two establishments there was in fact little difference before the year 1794. _Figs._ 659. and 662. present two vertical sections; _figs._ 660. and 661. are two plans of two similar furnaces, conjoined in one body of brickwork. In the four figures the following objects are to be remarked; a door _a_, by which the wood is introduced into the fire-place _b_. This is perforated with holes for the passage of air; the ash-pit _c_, is seen beneath. An upper chamber _d_, contains the mercurial ores distributed upon open arches, which form the perforated sole of this chamber. Immediately over these arches, there are piled up in a dome form, large blocks of a limestone, very poor in quicksilver ore; above these are laid blocks of a smaller size, then ores of rather inferior quality, and stamped ores mixed with richer minerals. Lastly, the whole is covered up with soft bricks, formed of clay kneaded with _schlich_, and with small pieces of sulphuret of mercury. Six ranges of aludels or stoneware tubes, _f f_, of a pear shape, luted together with clay, are mounted in front of each of the two furnaces, on a double sloping terrace, having in its lowest middle line two gutters _t v_, a little inclined towards the intermediate wall _m_. In each range the aludel placed at the line _t m v_ of _fig._ 660., that is to say at the lowest point, _g_, _figs._ 659. 662., is pierced with a hole. Thereby the mercury which had been volatilized in _d_, if it be already condensed by the cooling in the series of aludels _f g_, may pass into the corresponding gutter, next into the hole _m_, _fig._ 660., and after that into the wooden pipes _h h´_, _fig._ 659., which conduct it across the masonry of the terrace into cisterns filled with water; see _q_, _fig._ 661., which is the plan of _fig._ 662.

The portion of mercury not condensed in the range of aludels, _f g_, which is the most considerable, goes in the state of vapour, into a chamber _k_; but in passing under a partition _l l_, a certain portion is deposited in a cistern _i_, filled with water. The greater part of the vapours diffused in the chamber _k´_ is thereby condensed, and the mercury falls down upon the two inclined planes which form its bottom. What may still exist as vapour passes into an upper chamber _k´_, by a small chimney _n_. On one of the sides of this chamber there is a shutter which may be opened at pleasure from below upwards, and beneath this shutter, there is a gutter into which a notable quantity of mercury collects. Much of it is also found condensed in the aludels. These facts prove that this process has inconveniences, which have been tried to be remedied by the more extensive but rather unchemical grand apparatus of Idria.

Details of the aludel apparatus: 25 are set in each of the 12 ranges, seen in _fig._ 661. constituting 300 pear-shaped stoneware vessels, open at both ends, being merely thrust into one another, and luted with loam. What a multitude of joints, of which a great many must be continually giving way by the shrinkage of the luting, whereby the mercurial fumes will escape with great loss of product, to poison the air!

_a_, is the door of the fire-place; _c_, the perforated arches upon which the ore is piled in the chamber _e_, through the door _d_, and an orifice at top; the latter being closed during the distillation; _f f_ are vents for conducting the mercurial vapours into two chambers _i_, separated by a triangular body of masonry _m n_; _h_ is the smoke chimney of the fire-place; _o o_, are the ranges of aludels, in connection with the chamber _i_, which are laid slantingly towards the gutter _q_, upon the double inclined plane terrace, and terminate in the chamber _h q_; this being surmounted by two chimneys _t_. The mercury is collected in these aludels and in the basins at _q_ and _p_, _fig._ 661. _r_ is a thin stone partition set up between the two principal walls of each of the furnaces. _v_ is the stair of the aludel terrace, leading to the platform which surmounts the furnace; _z_ is a gutter for conducting away the rains which may fall upon the buildings.

_Great apparatus of Idria._--Before entering into details of this laboratory, it will not be useless to recapitulate the metallurgic classification of the ores treated in it. 1. The ores in large blocks, fragments, or shivers, whose size varies from a cubic foot to that of a nut. 2. The smaller ores, from the size of a nut to that of grains of dust.

The first class of _large_ ores comprises three subdivisions, namely; _a_, blocks of metalliferous rocks, which is the most abundant and the poorest species of ore, affording only one _per cent._ of mercury; _b_, the massive sulphuret of mercury, the richest and rarest ore, yielding 80 _per cent._ when it is picked; _c_, the fragments or splinters proceeding from the breaking and sorting, and which vary in value, from 1 to 40 _per cent._

The second class of small ores comprises: _d_, the fragments or shivers extracted from the mine in the state of little pieces, affording from 10 to 12 _per cent._; _e_, the kernels of ore, separated on the sieve, yielding 32 _per cent._; _f_, the sands and paste called _schlich_, obtained in the treatment of the poorest ores, by means of the stamps and washing tables; 100 parts of this _schlich_ give at least 8 of quicksilver.

The general aspect of the apparatus is indicated by _figs._ 663, 664. and 665. _Fig._ 665. represents the exterior, but only one half, which is enough, as it resembles exactly the other, which is not shown. In these three figures the following objects may be distinguished; _figs._ 663, 664., _a_, door of the fire-place; _b_, the furnace in which beech-wood is burned mixed with a little fir-wood; _c_, door of the ash-pit, extended beneath; _d_, a space in which the ores are deposited upon the seven arches, 1. to 7., as indicated in _figs._ 663. and 666.; _e e_, brick tunnels, by which the smoke of the fuel and the vapours of mercury pass, on the one side, into successive chambers _f k_.

_f g h i j k l_ are passages which permit the circulation of the vapours from the furnace _a b c d_, to the chimneys _l l_. _Figs._ 663. and 664. exhibit clearly the distribution of these openings on each side of the same furnace, and in each half of the apparatus, which is double, as _fig._ 664. shows; the spaces without letters being in every respect similar to the spaces mentioned below. _Fig._ 664. is double the scale of _fig._ 663.

_m m´_, _fig._ 664., are basins of reception, distributed before the doors of each of the chambers _f k f´ k´_. The condensed mercury which flows out of the chambers is conveyed thither. _n n´_ is a trench into which the mercury, after being lifted into the basins _m_, is poured, so that it may run towards a common chamber _o_, in the sloping direction indicated by the arrows. _o_ leads to the chamber where the mercury is received into a porphyry trough; out of which it is laded and packed up in portions of 50 or 100 lbs. in sheep-skins prepared with alum. _p p´_, _fig._ 663., are vaulted arches, through which a circulation may go on round the furnace _a b c d_, on the ground level, _q q´_ are the vaults of the upper stories. _r r´_, _fig._ 665., vaults which permit access to the tunnels _e´ e´´_, _fig._ 663.

_s s´_ and _t t´_, _fig._ 665., are the doors of the chambers, _f k_ and _f´ k´_. These openings are shut during the distillation by wooden doors faced with iron, and luted with a mortar of clay and lime. _u u´_ is the door of the vaults 1. to 7. of the furnace represented in _fig._ 663. These openings are hermetically shut, like the preceding. _v v´_, _fig._ 663., are superior openings of the chambers, closed during the operation by luted plugs; they are opened afterwards to facilitate the cooling of the apparatus, and to collect the mercurial soot. _x y z_, _fig._ 666., are floors which correspond to the doors _u u´_ of the vaults 1. to 7., _fig._ 665. These floors are reached by stairs set up in the different parts of the building, which contains the whole apparatus.

On the lower arches the largest blocks of metalliferous rock are laid; over these the less bulky fragments are arranged, which are covered with the shivers and pieces of less dimension. On the middle vaults, the small ore is placed, distributed into cylindrical pipkins of earthenware, of 10 inches diameter and 5 inches depth. The upper vaults receive likewise pipkins filled with the sands and pastes called _schlich_.

In 3 hours, by the labour of 40 men, the two double sets of apparatus are charged, and all the apertures are closed. A quick fire of beech-wood is then kindled; and when the whole mass has become sufficiently heated, the sulphuret of mercury begins to vapourize; coming into contact with the portion of oxygen which had not been carbonated, by combustion, its sulphur burns into sulphurous acid, while the mercury becomes free, passes with the other vapours into the chambers for condensing it, and precipitates in the liquid form at a greater or less distance from the fire-place. The walls of the chambers and the floors, with which their lower portion is covered, are soon coated over with a black mercurial soot, which, being treated anew, furnishes 50 _per cent._ of mercury. The distillation lasts from 10 to 12 hours; during which time the whole furnace is kept at a cherry-red heat. A complete charge for the two double apparatus, consists of from 1000 to 1300 quintals of ore, which produce from 80 to 90 quintals of running mercury. The furnace takes from 5 or 6 days to cool, according to the state of the weather; and if to that period be added the time requisite for withdrawing the residuums, and attending to such repairs as the furnace may need, it is obvious that only one distillation can be performed in the course of a week.

In the works of Idria, in 1812, 56,686 quintals and a half of quicksilver ores were distilled, after undergoing a very careful mechanical preparation. They afforded 4832 quintals of running mercury; a quantity corresponding to about 8-1/2 _per cent._ of the ore. These smelting works are about 180 feet long and 30 feet high.

Upon the preceding three systems of smelting mercurial ores, I shall now make some observations.

It has been long well known, that quicksilver may be most readily extracted from cinnabar, by heating it in contact with quicklime. The sulphur of the cinnabar combines, by virtue of a superior affinity with the lime, to the exclusion of the quicksilver, to form sulphurets of lime and calcium, both of which being fixed _hepars_, remain in the retort while the mercury is volatilized by the heat. In a few places, hammerschlag, or the iron cinder, driven off from the blooms by the tilting hammer, has been used instead of lime in the reduction of this mercurial ore, whereby sulphurous acid and sulphuret of iron are formed.

The annual production of the Bavarian Rhine provinces has been estimated at from 400 to 550 quintals; that of Almaden, in the year 1827, was 22,000 quintals; and of Idria, at present, is not more than 1500 quintals.

All the plans hitherto prescribed for distilling the ore along with quicklime, are remarkably rude. In that practised at Landsberg by Obermoschel, there is a great waste of labour, in charging the numerous small cucurbits; there is a great waste of fuel in the mode of heating them; a great waste of mercury by the imperfect luting of the retorts to the receivers, as well as the imperfect condensation of the mercurial vapours; and probably a considerable loss by pilfering.

The modes practised at Almaden and Idria are, in the greatest degree, barbarous; the ores being heated upon open arches, and the vapours attempted to be condensed by enclosing them within brick or stone and mortar walls, which can never be rendered either sufficiently tight or cool.

To obviate all these inconveniences and sources of loss, the proper chemical arrangements suited to the present improved state of the arts ought to be adopted, by which labour, fuel, and mercury, might all be economized to the utmost extent. The only apparatus fit to be employed is a series of cast-iron cylinder retorts, somewhat like those employed in the coal gas works, but with peculiarities suited to the condensation of the mercurial vapours. Into each of these retorts, supposed to be at least one foot square in area, and 7 feet long, 6 or 7 cwt. of a mixture of the ground ore with the quicklime, may be easily introduced, from a measured heap, by means of a shovel. The specific gravity of the cinnabar being more than 6 times that of water, a cubic foot of it will weigh more than 3-1/2 cwt.; but supposing the mixture of it with quicklime (when the ore does not contain the calcareous matter itself) to be only thrice the density of water, then four cubic feet might be put into each of the above retorts, and still leave 1-1/2 cubic feet of empty space for the expansion of volume which may take place in the decomposition. The ore should certainly be ground to a moderately fine powder, by stamps, iron cylinders, or an edge wheel, so that when mixed with quicklime, the cinnabar may be brought into intimate contact with its decomposer, otherwise much of it will be dissipated unproductively in fumes, for it is extremely volatile.

_Figs._ 667, 668, 669. represent a cheap and powerful apparatus which I contrived at the request of the German Mines Company of London, and which is now mounted at Landsberg, near Obermoschel, in the Bavarian Rhein-Kreis.

_Fig._ 667. is a section parallel to the front elevation of three arched benches of retorts, of the size above specified. Each bench contains 3 retorts, of the form represented by _a a a_. I, is the single fire-place or furnace, capable of giving adequate ignition by coal or wood, to the three retorts. The retorts were built up in an excellent manner, by an English mason perfectly acquainted with the best modes of erecting coal-gas retorts, who was sent over on purpose. The path of the flame and smoke is precisely similar to that represented in _fig._ 483, page 549, whereby the uppermost retort is immersed in a bath of uniformly ignited air, while the currents reverberated from the top, play round the two undermost retorts, in their way to the vent-flues beneath them. The bottom of the uppermost retort is protected from the direct impulse of the flame by fire-tiles. The dotted lines K K, show the paths of the chimneys which rise at the back ends of the retorts.

In the section, _fig._ 668., _a_ is the body of the retort; its mouth at the right hand end is shut, as usual, by a luted iron lid, secured with a cross-bar and screw-bolts; its other end is prolonged by a sloping pipe of cast iron, 4 inches in diameter, furnished with a nozzle hole at L, closed with a screw plug. Through this hole a wire rammer may be introduced, to ascertain that the tube is pervious, and to cleanse it from the mercurial soot, when thought necessary. _c_, is a cross section of the main condenser, shown in a longitudinal section at C C, _fig._ 669. This pipe is 18 inches in diameter, and about 20 feet long. At _a a_, &c., the back ends of the retorts are seen, with the slanting tubes _b b_, &c., descending through orifices in the upper surface of the condenser pipe, and dipping their ends just below the water-line _h i_. _g_, is the cap of a water valve, which removes all risk from sudden expansion or condensation. The condenser is placed within a rectangular trough, made either of wood or stone, through which a sufficient stream of water passes to keep it perfectly cool, and repress every trace of mercurial vapour, and it is laid with a slight inclination from _i_ to _h_, so that the condensed quicksilver may spontaneously flow along its bottom, and pass through the vertical tube D into the locked up iron chest, or magazine _e_. This tube D is from the beginning closed at bottom, by immersion in a shallow iron cup, always filled with mercury. _k_ is a graduated gauge rod, to indicate the progressive accumulation of quicksilver in the chest, without being under the necessity of unlocking it.

This air-tight apparatus was erected about a year ago, and has been found to act perfectly well; I regret, however, that my professional engagements at home have not hitherto permitted me to conduct its operations personally for some days. The average samples of cinnabar ore from Obermoschel are ten times poorer than those of Almaden. Were such an apparatus as the above, with some slight modifications which have lately occurred to me, mounted for the Spanish mines, I am confident that their produce in quicksilver might be nearly doubled, with a vast economy of fuel, labour, and human life. The whole cost of the 9 large retorts, with their condensing apparatus, iron magazine, &c., was very little more than _two hundred pounds_! As the retorts are kept in a state of nearly uniform ignition, like those of the gas works, neither they, nor the furnaces are liable to be injured in their joints by the alternate contractions and expansions, which they would inevitably suffer if allowed to cool; and being always ready heated to the proper pitch for decomposing the mercurial ores, they are capable of working off a charge, under skilful management, in the course of 3 hours. Thus, in 24 hours, with a relay of labourers, 8 charges of at least 5 cwts. of ore each, might be smelted = 2 tons, with 3 retorts, and 6 tons with 9 retorts; with a daily product from the rich ores of Almaden, or even Idria, of from 12 cwts. to 20 cwts. Instead of 3 benches of 3 retorts each, I would recommend 15 benches, containing 45 retorts, to be erected for either the Almaden or Idria mines; which, while they would smelt all their ores, could be got for a sum not much exceeding 1000_l._, an outlay which they would reimburse within a month or two.

Quicksilver is a substance of paramount value to science. Its great density and its regular rate of expansion and contraction by increase and diminution of temperature, give it the preference over all liquids for filling barometric and thermometric tubes. In chemistry it furnishes the only means of collecting and manipulating, in the pneumatic trough, such gaseous bodies as are condensable over water. To its aid, in this respect, the modern advancement of chemical discovery is pre-eminently due.

This metal alloyed with tin-foil forms the reflecting surface of looking glasses, and by its ready solution of gold or silver, and subsequent dissipation by a moderate heat, it becomes the great instrument of the arts of gilding and silvering copper and brass. The same property makes it so available in extracting these precious metals from their ores. The anatomist applies it elegantly, to distend and display the minuter vessels of the lymphatic system, and secretory systems, by injecting it with a syringe through all their convolutions. It is the basis of many very powerful medicines, at present probably too indiscriminately used, to the great detriment of English society; for it is far more sparingly prescribed by practitioners upon the continent of Europe, not otherwise superior in skill or science to those of Great Britain.

The nitrate of mercury is employed for the _secrétage_ of rabbit and hare-skins, that is, for communicating to the fur of these and other quadrupeds the faculty of felting, which they do not naturally possess. With this view the solution of that salt is applied to them lightly in one direction with a sponge. A compound amalgam of zinc and tin is probably the best exciter which can be applied to the cushions of electrical machines. Mercury imported for home consumption in 1836, 286,808 lbs.; in 1837, 314,036 lbs.

The only mercurial compounds which are extensively used in the arts, are fictitious cinnabar or VERMILLION, and corrosive sublimate.

MERCURY, BICHLORIDE OF; _Corrosive sublimate_; (_Deutochlorure de mercure_, Fr.; _Aetzendes quecksilber sublimat_, Germ.) is made by subliming a mixture of equal parts of persulphate of mercury, prepared as above described, and sea-salt, in a stone-ware cucurbit. The sublimate rises in vapour, and encrusts the globular glass capital with a white mass of small prismatic needles. Its specific gravity is 5·14. Its taste is acrid, stypto-metallic, and exceedingly unpleasant. It is soluble in 20 parts of water, at the ordinary temperature, and in its own weight of boiling water. It dissolves in 2-1/2 times its weight of cold alcohol. It is a very deadly poison. Raw white of egg swallowed in profusion, is the best antidote. A solution of corrosive sublimate has been long employed for preserving soft anatomical preparations. By this means the corpse of Colonel Morland was embalmed, in order to be brought from the seat of war to Paris. His features remained unaltered, only his skin was brown, and his body was so hard as to sound like a piece of wood when struck with a hammer.

In the valuable work upon the dry rot, published by Mr. Knowles, secretary of the committee of inspectors of the navy, in 1821, corrosive sublimate is enumerated among the chemical substances which had been prescribed for preventing the dry rot in timber; and it is well known that Sir H. Davy had, several years before that date, used and recommended to the Admiralty and Navy Board, corrosive sublimate as an anti-dry rot application. It has been since extensively employed by a joint-stock company for the same purpose, under the title of Kyan’s patent.

MERCURY, PROTOCHLORIDE OF; _Calomel_; (_Protochlorure de mercure_, Fr., _Versüsstes quecksilber_, Germ.) This compound, so much used and abused by medical practitioners, is commonly prepared by triturating four parts of corrosive sublimate along with three parts of running quicksilver in a marble mortar, till the metallic globules entirely disappear, with the production of a black powder, which is to be put into a glass balloon, and exposed to a subliming heat in a sand bath. The calomel, which rises in vapour, and attaches itself in a crystalline crust to the upper hemisphere of the balloon, is to be detached, reduced to a fine powder, or levigated and elutriated. 200 lbs. of mercury yield 236 of calomel and 272 of corrosive sublimate.

The following more economical process is that adopted at the Apothecaries’ Hall, London. 140 pounds of concentrated sulphuric acid are boiled in a cast iron pot upon 100 pounds of mercury, till a dry persulphate is obtained. Of this salt, 124 pounds are triturated with 81 pounds of mercury, till the globules disappear, and till a protosulphate be formed. This is to be intimately mixed with 68 pounds of sea-salt, and the mixture, being put into a large stone-ware cucurbit, is to be submitted to a subliming heat. See CALOMEL.

From 190 to 200 pounds of calomel rise in a crystalline cake, as in the former process, into the capital; while sulphate of soda remains at the bottom of the alembic. The calomel must be ground to an impalpable powder, and elutriated. The vapours, instead of being condensed into a cake within the top of the globe or in a capital, may be allowed to diffuse themselves into a close vessel, containing water in a state of ebullition, whereby the calomel is obtained at once in the form of a washed impalpable powder. Calomel is tasteless and insoluble in water. Its specific gravity is 7·176.

For the compound of mercury with fulminic acid, see FULMINATE. _Periodide of mercury_ is a bright but fugitive red pigment. It is easily prepared by dropping a solution of iodide of potassium into a solution of corrosive sublimate, as long as any precipitation takes place, decanting off the supernatant muriate of potash, washing and drying the precipitate.

METALLURGY (_Erzkunde_, Germ.) is the art of extracting metals from their ores. This art, which supplies industry with the instruments most essential to its wants, is alike dependent upon the sciences of chemistry and mechanics; upon the former, as directing the smelting processes, best adapted to disentangle each metal from its mineralizer; upon the latter, as furnishing the means of grinding the ores, and separating the light stony parts from the rich metallic matter.

Notwithstanding the striking analogy which exists between common chemical and metallurgic operations, since both are employed to insulate certain bodies from others, there are essential differences which should be carefully noted. In the first place, the quantity of materials being always very great in metallurgy, requires corresponding adaptations of apparatus, and often produces peculiar phenomena; in the second place, the agents to be employed for treating great masses, must be selected with a view to economy, as well as to chemical action. In analytical chemistry, the main object being exactness of result, and purity of product, little attention is bestowed upon the value of the reagents, on account of the small quantity required for any particular process. But in smelting metals upon the great scale, profit being the sole object, cheap materials and easy operations alone are admissible.

The metallic ores as presented by nature, are almost always mixed with a considerable number of foreign substances; and could not therefore be advantageously submitted to metallurgic operations, till they are purified and concentrated to a certain degree by various methods.

OF THE PREPARATION OF ORES FOR THE SMELTING HOUSE.

There are two kinds of _preparation_; the one termed mechanical, from the means employed, and the results obtained, consists in processes for breaking and grinding the ores, and for washing them so as to separate the vein-stones, gangues, or other mixed earthy matters, in order to insulate or concentrate the metallic parts.

Another kind of preparation, called chemical, has for its object to separate, by means of fire, various volatile substances combined in the ores, and which it is requisite to clear away, at least in a certain degree, before trying to extract the metals they may contain.

Lastly, an indispensable operation in several circumstances, is to discover, by simple and cheap methods, called _assays_, the quantity of metal contained in the different species of ores to be treated.

This head of our subject, therefore, falls under three subdivisions:--

§ 1. The mechanical preparation of ores, including _picking_, _stamping_, and different modes of washing.

§ 2. The chemical preparation, consisting especially in the roasting or calcination of the ores.

§ 3. The assay of ores, comprehending the mechanical part: that is, by washing; the chemical part, or assays by the _dry way_; and the assays by the _moist way_.

_Section_ 1. _Of the mechanical preparation or dressing of ores._--I. The first picking or sorting takes place in the interior, or underground, workings, and consists in separating the fragments of rocks, that apparently contain no metallic matter, from those that contain more or less of it. The external aspect guides this separation; as also the feeling of density in the hand.

The substances when turned out to the day, undergo another _sorting_, with greater or less care, according to the value of the included metal. This operation consists in breaking the lumps of ore with the hammer, into fragments of greater or less size, usually as large as the fist, whereby all the pieces may be picked out and thrown away that contain no metal, and even such as contain too little to be smelted with advantage. There is for the most part, a building erected near the output of the mine, in which the breaking and picking of the ores are performed. In a covered gallery, or under a shed, banks of earth are thrown up, and divided into separate beds, on each of which a thick plate of cast iron is laid. On this plate, elderly workmen, women, and children, break the ores with hand hammers, then pick and sort them piece by piece. The matters so treated, are usually separated into three parts; 1. the rock or sterile gangue, which is thrown away; 2. the ore for the stamping mill, which presents too intimate a mixture of rock and metallic substance to admit of separation by breaking and picking; and 3. the pure ore, or at least the very rich portion, called the _sorted mine_ or the _fat ore_. On the sorting floors there remains much small rubbish, which might form a fourth subdivision of ore, since it is treated in a peculiar manner, by sifting, as will be presently mentioned.

The distribution of fragments more or less rich, in one class or another, is relative to the value of the included metal, taking into account the expenses necessary for its extraction. Thus in certain lead mines, pieces of the gangues are thrown away, which judged by the eye may contain 3 per cent. of galena, because it is known that the greater portion of this would be lost in the washings required for separating the 97 parts of the gangue, and that the remainder would not pay the expenses.

II. The very simple operations of _picking_ are common to almost all ores; but there are other operations requiring more skill, care, and expense, which are employed in their final state of perfection only upon ores of metals possessing a certain value, as those of lead, silver, &c. We allude to the _washing_ of ores.

The most simple and economical washings are those that certain iron ores, particularly the alluvial, are subjected to, as they are found near the surface of the ground agglutinated in great or little pieces. It is often useful to clean these pieces, in order to pick out the earthy lumps, which would be altogether injurious in the furnaces.

This crude washing is performed sometimes by men stirring in the midst of a stream of water, with iron rakes or shovels, the lumps of ore placed in large chests, or basins of wood or iron.

In other situations, this washing is executed more economically by a machine called a _buddle_ or dolly-tub by our miners. A trough of wood or iron, with a concave bottom, is filled with the ore to be washed. Within the tub or trough, arms or iron handles are moved round about, being attached to the arbor of a hydraulic wheel. The trough is kept always full of water, which as it is renewed carries off the earthy matters, diffused through it by the motion of the machine, and the friction among the pieces of the ore. When the washing is finished, a door in one of the sides of the trough is opened, and the current removes the ore into a more spacious basin, where it is subjected to a kind of picking. It is frequently indeed passed through sieves in different modes. See LEAD and TIN, for figures of _buddles_ and _dollies_.

III. _Stamping._ Before describing the refined methods of washing the more valuable ores of copper, silver, lead, &c., it is proper to point out the means of reducing them into a powder of greater or less fineness, by _stamping_, so called from the name _stamps_ of the pestles employed for that purpose. Its usefulness is not restricted to preparing the ores; for it is employed in almost every smelting house for pounding clays, charcoal, scoriæ, &c. A stamping mill or pounding machine, _fig._ 670., consists of several movable pillars of wood _l l l_, placed vertically, and supported in this position between frames of carpentry K K K. These pieces are each armed at their under end with a mass of iron _m_. An arbor or axle _a a_, moved by water, and turning horizontally, tosses up these wooden pestles, by means of wipers or cams, which lay hold of the shoulders of the pestles at _l l l_. These are raised in succession, and fall into an oblong trough below _m m_, scooped out in the ground, having its bottom covered either with plates of iron or hard stones. In this trough, beneath these pestles, the ore to be stamped is allowed to fall from a hopper above, which is kept constantly full.

The trough is closed in at the sides by two partitions, and includes three or four pestles; which the French miners call a battery. They are so disposed that their ascent and descent take place at equal intervals of time.

Usually a stamping machine is composed of several batteries (two, three, or four), and the arrangement of the wipers on the arbor of the hydraulic wheel is such that there is constantly a like number of pestles lifted at a time; a circumstance important for maintaining the uniform going of the machine.

The matters that are not to be exposed to subsequent washing are stamped dry, that is without leading water into the trough; and the same thing is sometimes done with the rich ores, whose lighter parts might otherwise be lost.

Most usually, especially for ores of lead, silver, copper, &c., the trough of the stamper is placed in the middle of a current of water, of greater or less force; which, sweeping off the pounded substances, deposits them at a greater or less distance onwards, in the order of the size and richness of the grain; constituting a first washing, as they escape from beneath the pestles.

In the dry stamping, the fineness of the powder depends on the weight of the pestles, the height of their fall, and the period of their action upon the ore; but in the stampers exposed to a stream of water, the retention of the matters in the trough is longer or shorter, according to the facility given for their escape. Sometimes these matters flow out of the chest over its edges, and the height of the line they must surmount has an influence on the size of the grain; at other times, the water and the pounded matter which it carries off, are made to pass through a grating, causing a kind of sifting at the same time. There are, however, some differences in the results of these two methods. Lastly, the quantity of water that traverses the trough, as well as its velocity, has an influence on the discharge of the pounded matters, and consequently on the products of the stampers.

The size of the particles of the pounded ore being different, according to the variable hardness of the matters which compose them, suggests the means of classing them, and distributing them nearly in the order of their size and specific gravity, by making the water, as it escapes from the stamping trough, circulate in a system of canals called a _labyrinth_, where it deposits successively, in proportion as it loses its velocity, the earthy and metallic matters it had floated along. These metalliferous portions, especially when they have a great specific gravity like galena, would be deposited in the first passages, were it not that from their hardness being inferior to that of the _gangue_, they are reduced to a much finer powder, or into thin plates, which seem to adhere to both the watery and earthy particles; whence they have to be sought for among the finest portions of the pulverised gangue, called slime, _schlich_, or _schlamme_.

There are several methods of conducting the stamps; in reference to the size of the grains wished to be obtained, and which is previously determined agreeably to the nature of the ore, and of the gangue; its richness, &c. The height of the slit that lets the pounded matters escape, or the diameters of the holes in the grating, their distance, the quantity of water flowing in, its velocity, &c., modify the result of the stamping operation.

When it is requisite to obtain powder of an extreme fineness, as for ores that are to be subjected to the process of amalgamation, they are passed under millstones, as in common corn mills; and after grinding, they are bolted so as to form a species of flour; or they are crushed between rolls. See LEAD and TIN.

_Washing of ores._

IV. The ores pounded under the stamps are next exposed to very delicate operations, both tedious and costly, which are called the _washings_. Their purpose is to separate mechanically the earthy matters from the metallic portion, which must therefore have a much higher specific gravity; for otherwise, the washing would be impracticable.

The medium employed to diminish the difference of specific gravity, and to move along the lightest matters, is water; which is made to flow with greater or less velocity and abundance over the schlich or pasty mud spread on a table of various inclination.

But as this operation always occasions, not only considerable expense, but a certain loss of metal, it is right to calculate what is the degree of richness below which washing is unprofitable; and on the other hand, what is the degree of purification of the _schlich_ at which it is proper to stop, because too much metal would be lost comparatively with the expense of fusing a small additional quantity of gangue. There cannot, indeed, be any fixed rule in this respect, since the elements of these calculations vary for every work.

Before describing the different modes of washing, we must treat of the sifting or riddling, whose purpose, like that of the labyrinth succeeding the stamps, is to distribute and to separate the ores (which have not passed through the water stamps) in the order of the coarseness of grain. This operation is practised particularly upon the debris of the mine, and the rubbish produced in breaking the ores. These substances are put into a riddle, or species of round or square sieve, whose bottom is formed of a grating instead of a plate of metal pierced with holes. This riddle is plunged suddenly and repeatedly into a tub or cistern filled with water. This liquid enters through the bottom, raises up the mineral particles, separates them and keeps them suspended for an instant, after which they fall down in nearly the order of their specific gravities, and are thus classed with a certain degree of regularity. The sieve is sometimes dipped by the immediate effort of the washer; sometimes it is suspended to a swing which the workman moves; in order that the riddling may be rightly done, the sieve should receive but a single movement from below upwards; in this case the ore is separated from the gangue, and if there be different specific gravities, there is formed in the sieve as many distinct strata, which the workman can easily take out with a _spatula_, throwing the upper part away when it is too poor to be re-sifted. This operation by the hand-sieve, is called _riddling in the tub_, or riddling by deposit.

We may observe, that during the sifting, the particles which can pass across the holes of the bottom, fall into the tub and settle down there; whence they are afterwards gathered out, and exposed to washing when they are worth the trouble.

Sometimes, as at Poullaouen, the sieves are conical, and held by means of two handles by a workman; and instead of receiving a single movement, as in the preceding method, the sifter himself gives them a variety of dexterous movements in succession. His object is to separate the poor portions of the ore from the richer; in order to subject the former to the stamp mill.

Among the siftings and washings which ores are made to undergo, we must notice among the most useful and ingenious, those practised by _iron gratings_, called on the Continent _grilles anglaises_, and the _step-washings_ of Hungary, _laveries à gradins_. These methods of freeing the ores from the pulverulent earthy matters, consist in placing them, at their out-put from the mine, upon gratings, and bringing over them a stream of water, which merely takes down through the bars the small fragments, but carries off the pulverulent portions. The latter are received in cisterns, where they are allowed to rest long enough to settle to the bottom. The washing by steps is an extension of the preceding plan. To form an idea, let us imagine a series of grates placed successively at different levels, so that the water, arriving on the highest, where the ore for washing lies, carries off a portion of it, through this first grate upon a second closer in its bars, thence to a third, &c., and finally into labyrinths or cisterns of deposition.

The _grilles anglaises_ are similar to the _sleeping tables_ used at Idria. The system of these _en gradins_ is represented in _fig._ 671. There are 5 such systems in the works at Idria, for the sorting of the small morsels of quicksilver ore, intended for the stamping mill. These fragments are but moderately rich in metal, and are picked up at random, of various sizes, from that of the fist to a grain of dust.

These ores are placed in the chest _a_, below the level of which 7 grates are distributed, so that the fragments which pass through the first _b_, proceed by an inclined conduit on to the second grate _c_, and so in succession. (See the conduits _l_, _o_, _p_). In front, and on a level with each of the grates _b_, _c_, _d_, &c., a child is stationed on one of the floors, 1, 2, 3, to 7.

A current of water, which falls into the chest _a_, carries the fragments of ore upon the grates. The pieces which remain upon the two grates _b_ and _c_, are thrown on the adjoining table _v_, where they undergo a sorting by hand; there the pieces are classified, 1. into gangue to be thrown away; 2. into ore for the stamp mill; 3. into ore to be sent directly to the furnace. The pieces which remain on each of the succeeding grates, _d_, _e_, _f_, _g_, _h_, are deposited on those of the floors 3 to 7, in front of each. Before every one of these shelves a deposit-sieve is established, (see _t_, _u_,) and the workmen in charge of it stand in one of the corresponding boxes, marked 8 to 12. The sieve is represented only in front of the chest _h_, for the sake of clearness.

Each of the workmen placed in 8, 9, 10, 11, 12, operates on the heap before him; the upper layer of the deposit formed in his sieve, is sent to the stamping house, and the inferior layer directly to the furnace.

As to the grains which, after traversing the five grates, have arrived at the chest _x_, they are washed in the two chests _y_, which are analogous to the German chests to be presently described. The upper layer of what is deposited in _y_ is sent to the furnace; the rest is treated anew on three tables of percussion, similar to the English brake-sieves, also to be presently described.

After several successive manipulations on these tables, an upper stratum of _schlich_ is obtained fit for the furnace; an intermediate stratum, which is washed anew by the same process; and an inferior stratum, that is sent to the system of stamps, _fig._ 672.

This figure represents the general ground plan of a stamping and washing mill. The stamps F are composed of two batteries similar to _fig._ 670. The ore passes in succession under three pestles of cast iron, each of which is heavier the nearer it is to the sieve through which the _sand_ or pounded matter escapes.

In the upper part of the figure we see issuing from the stamps, two conduits destined to receive the water and the metalliferous sand with which it is loaded. The first, marked F, S, _w_, is used only when a certain quality of ore is _stamped_, richer in metal than is usually treated by means of the second conduit, the first being closed. The second conduit, or that employed for ordinary manipulation when the other is shut, is indicated by F, 0·7, B; then by 0·58 and 0·29. These numbers express the depth of the corresponding portions of this conduit. From F to B, the conduit or water-course is divided into three portions much shallower, called the _rich conduit_, the _middle conduit_, and the _inferior_. Beyond the basin B, the conduit takes the name of labyrinth. There the muddy sediments of ore are deposited; being the finer the further they are from the stamps F. Darts indicate the direction of the stream in the labyrinth. On the _German chests_, placed at 3, the sand derived from the rich and middle conduits is treated, in order to obtain three distinct qualities of _schlich_, as already mentioned. P is a cloth-covered table, for treating the deposit of the German chests at 3. M N are two sweep tables (_à balai_), for treating the ore collected in the lower conduit, which precedes the midmost of the three German chests. Upon the three similar tables R T V, are treated in like manner the muddy deposits of the labyrinth, which forms suite to three parallel German chests situated at 3, not shown for want of room in the figure, but connected in three rectangular zigzags with each other, as well as by a transverse branch to the points 0·7 and P. At the upper part of these five sweep tables, the materials which are to undergo washing are agitated in two boxes O O, by small paddle-wheels.

We shall now describe the _percussion-tables_ used in the Hartz, for treating the sand of ore obtained from the conduits represented above.

_Figs._ 673, 674. and 675. exhibit a plan, a vertical section, and elevation, of one of these tables, taken in the direction of its length. The _arbor_ or great shaft in prolongation from the stamps mill, is shown in section perpendicularly to its axis, at A. The _cams_ or wipers are shown round its circumference, one of them having just acted on _n_.

These cams, by the revolution of the arbor, cause the alternating movements of a horizontal bar of wood _o_, _u_, which strikes at the point _u_ against a table _d_, _b_, _c_, _u_. This table is suspended by two chains _t_, at its superior end, and by two rods at its lower end. After having been pushed by the piece _o_, _u_, it rebounds to strike against a block or bracket B. A lever _p_, _q_, serves to adjust the inclination of the movable table, the pivots _q_ being points of suspension.

The ore-sand to be washed, is placed in the chest _a_, into which a current of water runs. The ore floated onwards by the water, is carried through a sieve on a sloping small table _x_, under which is concealed the higher end of the movable table _d_, _b_, _c_, _u_; and it thence falls on this table, diffusing itself uniformly over its surface. The particles deposited on this table form an oblong _talus_ (slope) upon it; the successive percussions that it receives, determine the weightier matters, and consequently those richest in metal, to accumulate towards its upper end at _u_. Now the workman by means of the lever _p_, raises the lower end _d_ a little in order to preserve the same degree of inclination to the surface on which the deposit is strewed. According as the substances are swept along by the water, he is careful to remove them from the middle of the table towards the top, by means of a wooden roller. With this intent, he walks on the table _d b c u_, where the sandy sediment has sufficient consistence to bear him. When the table is abundantly charged with the washed ore, the deposit is divided into three bands or segments _d b_, _b c_, _c u_. Each of these bands is removed separately and thrown into the particular heap assigned to it. Every one of the heaps thus formed becomes afterwards the object of a separate manipulation on a percussion table, but always according to the same procedure. It is sufficient in general to pass twice over this table the matters contained in the heap, proceeding from the superior band _c u_, in order to obtain a pure _schlich_; but the heap preceding from the intermediate belt _b c_, requires always a greater number of manipulations, and the lower band _d b_ still more. These successive manipulations are so associated that eventually each heap furnishes pure _schlich_, which is obtained from the superior band _c u_. As to the lightest particles which the water sweeps away beyond the lower end of the percussion table, they fall into conduits; whence they are lifted to undergo a new manipulation.

_Fig._ 676. is a profile of a plan which has been advantageously substituted, in the Hartz, for that part of the preceding apparatus which causes the jolt of the piece _o u_ against the table _d b c u_. By means of this plan, it is easy to vary, according to the circumstances of a manipulation always delicate, the force of percussion which a bar _x y_, ought to communicate by its extremity _y_. With this view, a slender piece of wood _u_ is made to slide in an upright piece, _v x_, adjusted upon an axis at _v_. To the piece _u_ a rod of iron is connected, by means of a hinge _z_; this rod is capable of entering more or less into a case or sheath in the middle of the piece _v x_, and of being stopped at the proper point, by a thumb-screw which presses against this piece. If it be wished to increase the force of percussion, we must lower the point _z_; if to diminish it, we must raise it. In the first case, the extremity of the piece _u_, advances so much further under the cam of the driving shaft _t_; in the second, it goes so much less forwards; whereby the adjustment is produced.

_Figs._ 677. and 678. represent a complete system of _sleeping tables_, _tables dormantes_; such as are mounted in Idria. _Fig._ 678. is the plan, and _fig._ 677. a vertical section. The mercurial ores, reduced to a sand by stamps like those of _fig._ 672., pass into a series of conduits _a a_, _b b_, _c c_, which form three successive floors below the level of the floor of the works. The sand taken out of these conduits is thrown into the cells _q_; whence they are transferred into the trough _e_, and water is run upon them by turning two stopcocks for each trough. The sand thus diffused upon each table, runs off with the water by a groove _f_, comes upon a sieve _h_, spreads itself upon the board _g_, and thence falls into the slanting chest, or sleeping table _i k_. The under surface _k_ of this chest is pierced with holes, which may be stopped at pleasure with wooden plugs. There is a conduit _m_, at the lower end of each table, to catch the light particles carried off by the water out of the chest _i k_, through the holes properly opened, while the denser parts are deposited upon the bottom of this chest. A general conduit _n_ passes across at the foot of all the chests _i k_; it receives the refuse of the washing operations.

_Fig._ 679. is a set of stamping and washing works for the ores of argentiferous galena, as mounted at _Bockwiese_, in the district of Zellerfeldt, in the Hartz.

A is the stamp mill and its subsidiary parts; among which are _a_, the driving or main shaft; _b_, the overshot water-wheel; _c c_, six strong rings or hoops of cast iron, for receiving each a cam or tappet; _g_, the brake of the machine; _k_, _k_, _k_, the three standards of the stamps; _l l_, &c. six pestles of pine wood, shod with lumps of cast iron. There are two chests, out of which the ore to be ground falls spontaneously into the two troughs of the stamps. Of late years, however, the ore is mostly supplied by hand; the watercourse terminates a short distance above the middle of the wheel _b_. There is a stream of water for the service of the stamps, and conduits proceeding from it, to lead the water into the two stamp troughs; the conduit of discharge is common to the two batteries or sets of stamps through which the water carries off the sand or stamped ore. There is a movable table of separation, mounted with two sieves. The sands pass immediately into the conduit placed upon a level with the floor, and separated into two compartments, the first of which empties its water into the second. There are two boards of separation, or tables, laid upon the ground, with a very slight slope of only 15 inches from their top to their bottom. Each of these boards is divided into four cases with edges; the whole being arranged so that it is possible, by means of a flood-gate or sluice, to cause the superfluous water of the case to pass into the following ones. Thus the work can go on without interruption, and alternately upon the two boards. There are winding canals in the labyrinth, N, N, N, in which are deposited the particles carried along by the water which has passed upon the boards. The depth of these canals gradually increases from 12 to 20 inches, to give a suitable descent for maintaining the water-flow. At D, two percussion tables are placed. F G are two German chests. H J are two percussion tables, which are driven by the cams _z z_, fixed upon the main shaft _x y_. K K´ are two sloping sweep tables (_à balai_).

The _German chests_ are rectangular, being about 3 yards long, half a yard broad, with edges half a yard high; and their inclination is such that the lower end is about 15 inches beneath the level of the upper. At their upper end, usually called the bolster, a kind of trough or box, without any edge at the side next the chest, is placed, containing the ore to be washed. The water is allowed to fall upon the bolster in a thin sheet.

The _sleeping tables_ have upright edges; they are from 4 to 5 yards long, nearly 2 yards wide, and have fully a yard of inclination.

The preceding tables are sometimes covered with cloth, particularly in treating ores that contain gold, on a supposition that the woollen or linen fibres would retain more surely the metallic particles; but this method appears on trial to merit no confidence, for it produces a very impure _schlich_.

_Fig._ 680. is a swing-sieve employed in the Hartz, for sifting the small fragments of the ore of argentiferous lead. Such an apparatus is usually set up in the outside of a stamp, and washing mill; its place being denoted by the letter A, _fig._ 672. The two movable chests or boxes A B, of the sieve, are connected together, at their lower ends, with an upright rod, which terminates at one of the arms of a small balance beam, mounted between the driving shaft of the stamps and the sieve, perpendicularly to the length of both. The opposite arm of this beam carries another upright rod, which ears (cams or _mentonnets_), placed on purpose upon the driving shaft, may push down. During this movement the two lower ends A, B, are raised; and when the peg-cam of the shaft quits the rod which it had depressed, the swing chests fall by their own weight. Thus they are made to vibrate alternately upon their axes. The small ore is put into the upper part of the chest A, over which a stream of water falls from an adjoining conduit. The fragments which cannot pass through a cast-iron grid in the bottom of that chest, are sorted by hand upon a table in front of A, and they are classed by the workman, either among the ores to be stamped, whether dry or wet, or among the rubbish to be thrown away, or among the copper ores to be smelted by themselves. As to the small particles which fall through the grid upon the chest B, supplied also with a stream of water, they descend successively upon two other brass wire sieves, and also through the iron wire _r_, in the bottom of B.

In certain mines of the Hartz, tables called _à balais_, or _sweeping tables_, are employed. The whole of the process consists in letting flow, over the sloping table, in successive currents, water charged with the ore, which is deposited at a less or greater distance, as also pure water for the purpose of washing the deposited ore, afterwards carried off by means of this sweeping operation.

At the upper end of these _sweep-tables_, the matters for washing are agitated in a chest, by a small wheel with vanes, or flap-boards. The conduit of the muddy waters opens above a little table or shelf; the conduit of pure water, which adjoins the preceding, opens below it. At the lower part of each of these tables, there is a transverse slit, covered by a small door with hinges, opening outwardly, by falling back towards the foot of the table. The water spreading over the table, may at pleasure be let into this slit, by raising a bit of leather which is nailed to the table, so as to cover the small door when it is in the shut position; but when this is opened, the piece of leather then hangs down into it. Otherwise the water may be allowed to pass freely above the leather, when the door is shut. The same thing may be done with a similar opening placed above the conduit. By means of these two slits, two distinct qualities of _schlich_ may be obtained, which are deposited into two distinct conduits or canals. The refuse of the operation is turned into another conduit, and afterwards into ulterior reservoirs, whence it is lifted out to undergo a new washing.

In the percussion tables, the water for washing the ores is sometimes spread in slender streamlets, sometimes in a full body, so as to let two cubic feet escape per minute. The number of shocks communicated per minute, varies from 15 to 36; and the table may be pushed out of its settled position at one time, three quarters of an inch, at another nearly 8 inches. The coarse ore-sand requires in general less water, and less slope of table, than the fine and pasty sand.

The _mechanical_ operations which ores undergo, take place commonly at their out-put from the mine, and without any intermediate operation. Sometimes, however, the hardness of certain _gangues_ (vein-stones), and of certain iron-ores, is diminished by subjecting them to calcination previously to the breaking and stamping processes.

When it is intended to wash certain ores, an operation founded on the difference of their specific gravities, it may happen that by slightly changing the chemical state of the substances that compose the ore, the earthy parts may become more easily separable, as also the other foreign matters. With this view, the ores of tin are subjected to a roasting, which by separating the arsenic, and oxidizing the copper which are intermixed, furnishes the means of obtaining, by the subsequent washing, an oxide of tin much purer than could be otherwise procured. In general, however, these are rare cases; so that the washing almost always immediately succeeds the picking and stamping; and the roasting comes next, when it needs to be employed.

The operation of roasting is in general executed by various processes, relatively to the nature of the ores, the quality of the fuel, and to the object in view. The greatest economy ought to be studied in the fuel, as well as the labour; two most important circumstances, on account of the great masses operated upon.

Three principal methods may be distinguished; 1. the roasting in a heap in the open air, the most simple of the whole; 2. the roasting executed between little walls, and which may be called case-roasting (_rost-stadeln_, in German); and 3. roasting in furnaces.

We may remark, as to the description about to be given of these different processes, that in the first two, the fuel is always in immediate contact with the ore to be roasted, whilst in furnaces, this contact may or may not take place.

1. The roasting in the open air, and in heaps more or less considerable, is practised upon iron ores, and such as are pyritous or bituminous. The operation consists in general in spreading over a plane area, often bottomed with beaten clay, billets of wood arranged like the bars of a gridiron, and sometimes laid crosswise over one another, so as to form a uniform flat bed. Sometimes wood charcoal is scattered in, so as to fill up the interstices, and to prevent the ore from falling between the other pieces of the fuel. Coal is also employed in moderately small lumps; and even occasionally, turf. The ore either simply broken into pieces, or even sometimes under the form of _schlich_, is piled up over the fuel; most usually alternate beds of fuel and ore are formed.

The fire, kindled in general at the lower part, but sometimes, however, at the middle chimney, spreads from spot to spot, putting the operation in train. The combustion must be so conducted as to be slow and suffocated, to prolong the ustulation, and let the whole mass be equably penetrated with heat. The means employed to direct the fire, are to cover outwardly with earth the portions where too much activity is displayed, and to pierce with holes or to give air to those where it is imperfectly developed. Rains, winds, variable seasons, and especially good primary arrangements of a calcination, have much influence on this process, which requires, besides, an almost incessant inspection at the beginning.

Nothing in general can be said as to the consumption of fuel, because it varies with its quality, as well as with the ores and the purpose in view. But it may be laid down as a good rule, to employ no more fuel than is strictly necessary for the kind of calcination in hand, and for supporting the combustion; for an excess of fuel would produce, besides an expense uselessly incurred, the inconvenience, at times very serious, of such a heat as may melt or vitrify the ores; a result entirely the reverse of a well-conducted ustulation.

_Figs._ 681, 682, 683. represent the roasting in mounds, as practised near Goslar in the Hartz, and at Chessy in the department of the Rhone. _Fig._ 681. is a vertical section in the line _h c_ of _figs._ 682. and 683. In _fig._ 682. there is shown in plan, only a little more than one half of the quadrangular truncated pyramid, which constitutes the heap. _Fig._ 683. shows a little more than one fourth of a bed of wood, arranged at the bottom of the pyramid, as shown by _a a_, _fig._ 681., and _c g h_, _fig._ 683. C is a wooden chimney, formed within the heap of ore, at whose bottom _c_ there is a little parcel of charcoal, _d d_ are large lumps of ore distributed upon the wooden pile _a a_; _e e_ are smaller fragments, to cover the larger; _f f_ is rubbish and clay laid smoothly in a slope over the whole. _g_, _fig._ 683., a passage for air left under the bed of billets; of which there is a similar one in each of the four sides of the base _a a_, so that two principal currents of air cross under the upright axis C _c_, of the truncated pyramid indicated in _fig._ 681.

The kindling is thrown in by the chimney C. The charcoal _c_, and the wood _a a_, take fire; the sulphureous ores _d e f_ are heated to such a high temperature as to vaporize the sulphur. In the Lower Hartz, a heap of this kind continues roasting during four months.

2. The second method. The difficulty of managing the fire in the roasting of substances containing little sulphur, with the greater difficulty of arranging and supporting in their place the _schlichs_ to be roasted, and last of all, the necessity of giving successive fires to the same ores, or to inconsiderable quantities at a time, have led to the contrivance of surrounding the area on which the roasting takes place with three little walls, or with four, leaving a door in the one in front. This is what is called a _walled area_, and sometimes, improperly enough, a roasting furnace. Inside of these little walls, about 3 feet high, there are often vertical conduits or chimneys made to correspond with an opening on the ground level, in order to excite a draught of air in the adjacent parts. When the roasting is once set agoing, these chimneys can be opened or shut at their upper ends, according to the necessities of the process.

Several such furnaces are usually erected in connexion with each other by their lateral walls, and all terminated by a common wall, which forms their posterior part; sometimes they are covered with a shed supported partly by the back wall, built sufficiently high for this purpose. These dispositions are suitable for the roasting of _schlichs_, and in general of all matters which are to have several fires; a circumstance often indispensable to a due separation of the sulphur, arsenic, &c.

3. The furnaces employed for roasting the ores and the _mattes_ differ much, according to the nature of the ores, and the size of the lumps. We shall content ourselves with referring to the principal forms.

When iron ores are to be roasted, which require but a simple calcination to disengage the combined water and carbonic acid, egg-shaped furnaces, similar to those in which limestone is burned in contact with fuel, may be conveniently employed; and they present the advantage of an operation which is continuous with a never-cooling apparatus. The analogy in the effects to be produced is so perfect, that the same furnace may be used for either object. Greater dimensions may, however, be given to those destined for the calcination of iron ores. But it must be remembered that this process is applicable only to ores broken into lumps, and not to ores in grains or powder.

It has been attempted to employ the same method a little modified, for the roasting of ores of sulphuret of copper and pyrites, with the view of extracting a part of the sulphur. More or less success has ensued, but without ever surmounting all the obstacles arising from the great fusibility of the sulphuret of iron. For sometimes it runs into one mass, or at least into lumps agglutinated together in certain parts of the furnace, and the operation is either stopped altogether, or becomes more or less languid; the air not being able to penetrate into all the parts, the roasting becomes consequently imperfect. This inconvenience is even more serious than might at first sight appear; for, as the ill-roasted ores now contain too little sulphur to support their combustion, and as they sometimes fall into small fragments in the cooling, they cannot be passed again through the same furnace, and it becomes necessary to finish the roasting in a reverberatory hearth, which is much more expensive.

In the Pyrenees, the roasting of iron ores is executed in a circular furnace, so disposed that the fuel is contained and burned in a kind of interior oven, above which lie the pieces of ore to be calcined. Sometimes the vault of this oven which sustains the ore, is formed of bricks, leaving between them openings for the passage of the flame and the smoke, and the apparatus then resembles certain pottery kilns; at other times the vault is formed of large lumps of ore, carefully arranged as to the intervals requisite to be left for draught over the arch. The broken ore is then distributed above this arch, care being taken to place the larger pieces undermost. This process is simple in the construction of the furnace, and economical, as branches of trees, without value in the forests, may be employed in the roasting. See _Lime-kiln_ figures.

In some other countries, the ores are roasted in furnaces very like those in which porcelain is baked; that is to say, the fuel is placed exteriorly to the body of the furnace in a kind of brick shafts, and the flame traverses the broken ore with which the furnace is filled. In such an apparatus the calcination is continuous.

When it is proposed to extract the sulphur from the iron pyrites, or from pyritous minerals, different furnaces may be employed, among which that used in Hungary deserves notice. It is a rectangular parallelopiped of four walls, each of them being perforated with holes and vertical conduits which lead into chambers of condensation, where the sulphur is collected. The ore placed between the four walls on billets of wood arranged as in _figs._ 681, 682, 683., for the great roastings in the open air, is calcined with the disengagement of much sulphur, which finds more facility in escaping by the lateral conduits in the walls, than up through the whole mass, or across the upper surface covered over with earth; whence it passes into the chambers of condensation. In this way upwards of a thousand tons of pyrites may be roasted at once, and a large quantity of sulphur obtained. See COPPER.

_Roasting of Pyrites._--_Figs._ 684, 685. represent a furnace which has been long employed at Fahlun in Sweden, and several other parts of that kingdom, for roasting iron pyrites in order to obtain sulphur. This apparatus was constructed by the celebrated Gahn. _Fig._ 684. is a vertical section, in the line _k d n o_ of _fig._ 685., which is a plan of the furnace; the top being supposed to be taken off. In both figures the conduit may be imagined to to be broken off at _e_; its entire length in a straight line is 43 feet beyond the dotted line _e n_, before the bend, which is an extension of this conduit. Upon the slope _a b_ of a hillock _a b c_, lumps _r_ of iron pyrites are piled upon the pieces of wood _i i_ for roasting. A conduit _d f e_ forms the continuation of the space denoted by _r_, which is covered by stone slabs so far as _f_; and from this point to the chamber _h_ it is constructed in boards. At the beginning of this conduit, there is a recipient _g_. The chamber _h_ is divided into five chambers by horizontal partitions, which permit the circulation of the vapours from one compartment to another. The ores _r_ being distributed upon the billets of wood _i i_, whenever these are fairly kindled, they are covered with small ore, and then with rammed earth _l l_. Towards the point _m_, for a space of a foot square, the ores are covered with movable stone slabs, by means of which the fire may be regulated, by the displacement of one or more, as may be deemed necessary. The liquid sulphur runs into the recipient _g_, whence it is laded out from time to time. The sublimed sulphur passes into the conduit _f e_ and the chamber _h_, from which it is taken out, and washed with water, to free it from sulphuric acid with which it is somewhat impregnated; it is afterwards distilled in cast-iron retorts. The residuum of the pyrites is turned to account in Sweden, for the preparation of a common red colour much used as a pigment for wooden buildings.

The reverberatory furnace affords one of the best means of ustulation, where it is requisite to employ the simultaneous action of heat and atmospherical air to destroy certain combinations, and to decompose the sulphurets, arseniurets, &c. It is likewise evident that the facility thus offered of stirring the matters spread out on the sole, in order to renew the surfaces, of observing their appearances, of augmenting or diminishing the degree of heat, &c., promise a success much surer, a roasting far better executed, than by any other process. It is known, besides, that flame mingled with much undecomposed air issuing from the furnace, is highly oxidizing, and is very fit for burning away the sulphur, and oxidizing the metals. Finally, this is almost the only method of rightly roasting ores which are in a very fine powder. If it be not employed constantly and for every kind of ore, it is just because more economy is found in practising calcination in heaps, or on areas enclosed by walls; besides, in certain mines, a very great number of these furnaces, and many workmen, would be required to roast the considerable body of ores that must be daily smelted. Hence there would result from the construction of such apparatus and its maintenance a very notable outlay, which is saved in the other processes.

But in every case where it is desired to have a very perfect roasting, as for blende from which zinc is to be extracted, for sulphuret of antimony, &c., or even for ores reduced to a very fine powder, and destined for amalgamation, it is proper to perform the operation in a reverberatory furnace. When very fusible sulphurous ores are treated, the workman charged with the calcination must employ much care and experience, chiefly in the management of the fire. It will sometimes, indeed, happen, that the ore partially fuses; when it becomes necessary to withdraw the materials from the furnace, to let them cool and grind them anew, in order to recommence the operation. The construction of these furnaces demands no other attention than to give to the sole or laboratory the suitable size, and so to proportion to this the grate and the chimney that the heating may be effected with the greatest economy.

The reverberatory furnace is always employed to roast the ores of precious metals, and especially those for amalgamation; as the latter often contain arsenic, antimony, and other volatile substances, they must be disposed of in a peculiar manner.

The sole, usually very spacious, is divided into two parts, of which the one farthest off from the furnace is a little higher than the other. Above the vault there is a space or chamber in which the ore is deposited, and which communicates with the laboratory by a vertical passage; which serves to allow the ore to be pushed down, when it is dried and a little heated. The flame and the smoke which escape from the sole or laboratory pass into condensing chambers, before entering into the chimney of draught, so as to deposit in them the oxide of arsenic and other substances. When the ore on the part of the sole farthest from the grate has suffered so much heat as to begin to be roasted, has became less fusible, and when the roasting of that in the nearer part of the sole is completed, the former is raked towards the fire-bridge, and its ustulation is finished by stirring it over frequently with a paddle, skilfully worked, through one of the doors left in the side for this purpose. The operation is considered to be finished when the vapours and the smell have almost wholly ceased; its duration depending obviously on the nature of the ores.

When this furnace is employed to roast very arsenical ores, as the tin ores of Schlackenwald in Bohemia, and at Ehrenfriedersdorf in Saxony, the arsenical pyrites of Geyer (in Saxony), &c., the chambers of condensation for the arsenious acid are much more extensive than in the furnaces commonly used for roasting galena, copper, or even silver ores.

_Figs._ 686, 687, 688. represent a reverberatory furnace employed in the smelting works of Lautenthal, in the Hartz, for roasting the schlichs of lead ores, which contain much blende or sulphuret of zinc. In _fig._ 686. we see that the two parts A B, B C, are absolutely like, the two furnaces being built in one body of brickwork. _Fig._ 687. is the plan of the furnace B C, taken at the level E F of _fig._ 686. _Fig._ 688. is a vertical section of the similar furnace A B, taken in the prolongation of the line G H in _fig._ 687.

_a_ is the fire-place of the furnace, its grate and ash-pit. _b_ is the conduit of vaporization, which communicates with the chambers _c_; _c_, chambers into which the vaporized substances are deposited; _d_, chimney for the escape of the smoke of the fire-place _a_, after it has gone through the space _b c c_; _e´_, is the charging door, with a hook hanging in front to rest the long iron rake upon, with which the materials are turned over; _f_, chamber containing a quantity of schlich destined for roasting; this chamber communicates with the vaulted corridor (gallery) D, seen in _fig._ 686.; _g_, orifice through which the schlich is thrown into the furnace; _h_, area or hearth of the reverberatory furnace, of which the roof is certainly much too high; _i_, channels for the escape of the watery vapours; _k l_, front arcade, between which and the furnace, properly speaking, are the two orifices of the conduits, which terminate at the channels _m_, _m´_. _m_ is the channel for carrying towards the chimney _d_, the vapours which escape by the door _e´_. _n_ is a walled-up door, which is opened from time to time, to take out of the chambers _c_, _c_, the substances that may be deposited in them.

At the smelting works of Lautenthal, in such a roasting furnace, from 6 to 9 quintals (cwts.) of schlich are treated at a time, and it is stirred frequently with an iron rake upon the altar _h_. The period of this operation is from 6 to 12 hours, according as the schlich may be more or less dry, more or less rich in lead, or more or less charged with blende. When the latter substance is abundant, the process requires 12 hours, with about 60 cubic feet of cleft billets for fuel.

In such furnaces are roasted the cobalt ores of Schneeberg in Saxony, the tin ores of Schlackenwald in Bohemia, of Ehrenfriedersdorf in Saxony, and elsewhere; as also the arsenical pyrites at Geyer in Saxony. But there are poison towers and extensive condensing chambers attached in the latter case. See ARSENIC.

_Figs._ 689, 690, 691. represent the reverberatory furnace generally employed in the Hartz, in the district of Mansfeldt, Saxony, Hungary, &c., for the treatment of black copper, and for refining rose copper upon the great scale. An analogous furnace is used at Andreasberg for the liquefaction or purification of the mattes, and for workable lead when it is much loaded with arsenic.

_Fig._ 689. presents the elevation of the furnace parallel to the line I K, of the plan _fig._ 690.; which plan is taken at the level of the tuyère _n_, of _fig._ 691.; _fig._ 691. is a vertical section in the line L M, _fig._ 690. _k_ represents one of two basins of reception, brasqued with clay and charcoal; _n_, _n_, two tuyères, through which enters the blast of two pairs of bellows, like those shown at Cupellation of SILVER; _q_, door by which the matter to be melted is laid upon the sole of the furnace; _v_, _v_, two points where the sole is perforated, when necessary to run off the melted matter into either of the basins _h_; _x_, door through which the slags or cinders floating upon the surface of the melted metal are raked out; _y_, door of the fire-place. The fuel is laid upon a grate above an ash-pit, and below the arch of a reverberatory which is contiguous to the dome or cap of the furnace properly so called. In the section, _fig._ 691., the following parts may be noted: 1, 2, 3, mason-work of the foundation; 4, vapour channels or conduits, for the escape of the humidity; 5, bed of clay; 6, brasque composed of clay and charcoal, which forms the concavity of the hearth.

_Figs._ 692, 693, 694., show the furnace employed for liquation in one of the principal smelting works of the Hartz. _Fig._ 694. exhibits the working area charged with the liquation cakes and charcoal, supported by sheets of wrought iron; being an image of the process in action. _Fig._ 693. is the plan, in the line F, G, of _fig._ 692.

A liquation cake is composed of--

Black copper holding at least 5 or 6 _loths_ (2-1/2 or 3 oz.) of silver per cwt., and weighing 90 to 96 lbs.

Lead obtained from litharge, 2 cwts. Litharge, 1/2 cwt.

From 30 to 32 cakes are successively worked in one operation, which lasts about 5 hours; the furnace is brought into action, as usual, with the aid of slags; then a little litharge is added; when the lead begins to flow, the copper is introduced, and when the copper flows, lead is added, so that the mixture of the metals may be effected in the best way possible.

From 8 to 16 of these cakes (_pains_) are usually placed in the liquation furnace, _figs._ 692, 693, 694. The operation lasts 3 or 4 hours, in which time about 1-1/2 quintals of charcoal are consumed. The cakes are covered with burning charcoal, supported, as I have said, by the iron plates. The workable lead obtained flows off towards the basin in front of the furnace; whence it is laded out into moulds set alongside. See _fig._ 693. If the lead thus obtained be not sufficiently rich in silver to be worth cupellation, it is employed to form new liquation cakes. When it contains from 5 to 6 loths of silver per cwt., it is submitted to cupellation in the said smelting works. See SILVER.

The _trompe_, or water-blowing engine, _figs._ 695, 696, 697. _Fig._ 695. is the elevation; _fig._ 696. is a vertical section, made at right angles to the elevation. The machine is formed of two cylindrical pipes, the bodies of the _trompe_ _b b_, set upright, called the funnels, which terminate above in a water cistern _a_, and below in a close basin under _c_, called the _tub_ or _drum_. The conical part _p_, of the funnel has been called _etranguillon_, being _strangled_, as it were, in order that the water discharged into the body of the trompe shall not fill the pipe in falling, but be divided into many streamlets. Below this _narrow part_, eight holes, _q q_, are perforated obliquely through the substance of the trompe, called the vent-holes or nostrils, for admitting the air, which the water carries with it in its descent. The air afterwards parts from the water, by dashing upon a cast-iron slab, placed in the _drum_ upon the pedestal _d_. An aperture _l_, at the bottom of the drum, allows the water to flow away after its fall; but, to prevent the air from escaping along with it, the water as it issues is received in a chest _l m o n_, divided into two parts by a vertical slide-plate between _m n_. By raising or lowering this plate, the water may be maintained at any desired level within the drum, so as to give the included air any determinate degree of pressure. The superfluous water then flows off by the hole _o_.

The air-pipe _e f_, _fig._ 696., is fitted to the upper part of the _drum_; it is divided, at the point _f_, into three tubes, of which the principal one is destined for the furnace of cupellation, whilst the other two _g g_, serve for different melting furnaces. Each of these tubes ends in a leather pocket, and an iron nose-pipe _k_, adjusted in the tuyère of the furnace. At Pesey, and in the whole of Savoy, a floodgate is fitted into the upper cistern _a_, to regulate the admission of water into the trome; but in Carniola, the funnel _p_ is closed with a wooden plug, suspended to a cord, which goes round a pulley mounted upon a horizontal axis, as shewn in _fig._ 697. By the plug _a_ being raised more or less, merely the quantity of water required for the operation is admitted. The plug is pierced lengthwise with an oblique hole _c c_, in which the small tube _c_ is inserted, with its top some way above the water level, through which air may be admitted into the heart of the column descending into the trompe _p q_.

The ordinary height of the trompe apparatus is about 26 or 27 feet to the upper level of the water cistern; its total length is 11 mètres (36 feet 6 inches), and its width 2 feet, to give room for the drums. It is situated 10 mètres (33-1/3 feet) from the melting furnace. This is the case at the smelting works of Jauerberg, in Upper Carniola.

OF THE ASSAY OF ORES.

Assays ought to occupy an important place in metallurgic instructions, and there is reason to believe that the knowledge of assaying is not sufficiently diffused, since its practice is so often neglected in smelting houses. Not only ought the assays of the ores under treatment, to be frequently repeated, because their nature is subject to vary; but the different products of the furnaces should be subjected to reiterated assays, at the several periods of the operations. When silver or gold ores are in question, the docimastic operations, then indispensable, exercise a salutary controul over the metallurgic processes, and afford a clear indication of the quantities of precious metal which they ought to produce.

By the title _Assays_, in a metallurgic point of view, is meant the method of ascertaining for any substance whatever, not only the presence and the nature of a metal, but its proportional quantity. Hence the operations which do not lead to a precise determination of the metal in question, are not to be arranged among the assays now under consideration. Experiments made with the blow-pipe, although capable of yielding most useful indications, are like the touchstone in regard to gold, and do not constitute genuine assays.

Three kinds of assays may be practised in different circumstances, and with more or less advantage upon different ores. 1. The mechanical assay; 2. the assay by the dry way; 3. the assay by the humid way.

1. _Of mechanical assays._--These kinds of assays consist in the separation of the substances mechanically mixed in the ores, and are performed by a hand-washing, in a small trough of an oblong shape, called a _sebilla_. After pulverizing with more or less pains the matters to be assayed by this process, a determinate weight of them is put into this wooden bowl with a little water; and by means of certain movements and some precautions, to be learned only by practice, the lightest substances may be pretty exactly separated, namely, the earthy gangues from the denser matter or metallic particles, without losing any sensible portion of them. Thus a _schlich_ of greater or less purity will be obtained, which may afford the means of judging by its quality of the richness of the assayed ores, and which may thereafter be subjected to assays of another kind, whereby the whole metal may be insulated.

Washing, as an assay, is practised on auriferous sands; on all ores from the _stamps_, and even on _schlichs_ already washed upon the great scale, to appreciate more nicely the degree of purity they have acquired. The ores of tin in which the oxide is often disseminated in much earthy gangue, are well adapted to this species of assay, because the tin oxide is very dense. The mechanical assay may also be employed in reference to the ores whose metallic portion presents an uniform composition, provided it also possesses considerable specific gravity. Thus the ores of sulphuret of lead (galena) being susceptible of becoming almost pure sulphurets (within 1 or 2 _per cent._) by mere washing skilfully conducted, the richness of that ore in pure galena, and consequently in lead, may be at once concluded; since 120 of galena contain 104 of lead, and 16 of sulphur. The sulphuret of antimony mingled with its gangue may be subjected to the same mode of assay, and the result will be still more direct, since the crude antimony is brought into the market after being freed from its gangue by a simple fusion.

The assay by washing is also had recourse to for ascertaining if the _scoriæ_ or other products of the furnaces contain some metallic grains which might be extracted from them by stamping and washing on the great scale; a process employed considerably with the _scoriæ_ of tin and copper works.

_Of assays by the dry way._--The assay by the dry way has for its object, to show the nature and proportion of the metals contained in a mineral substance. To make a good assay, however, it is indispensably necessary to know what is the metal associated with it, and even within certain limits, the quantity of the foreign bodies. Only one metal is commonly looked after; unless in the case of certain argentiferous ores. The mineralogical examination of the substances under treatment, is most commonly sufficient to afford data in these respects; but the assays may always be varied with different views, before stopping at a definite result; and in every instance, only such assays can be confided in, as have been verified by a double operation.

This mode of assaying requires only a little experience, with a simple apparatus; and is of such a nature as to be practised currently in the smelting works. The air furnace and crucibles employed are described in all good elementary chemical books. These assays are usually performed with the addition of a flux to the ore, or some agent for separating the earthy from the metallic substances; and they possess a peculiar advantage relative to the smelting operations, because they offer many analogies between results on the great scale and experiments on the small. This may even enable us often to deduce, from the manner in which the assay has succeeded with a certain flux, and at a certain degree of heat, valuable indications as to the treatment of the ore in the great way. See FURNACE.

In the smelting houses which purchase the ore, as in Germany, it is necessary to bestow much attention upon the assays, because they serve to regulate the quality and the price of the schlichs to be delivered. These assays are not by any means free from difficulties, especially when ores containing several useful metals are treated, and which are to be dosed or proportioned; ores, for example, including a notable quantity of lead, copper, and silver, mixed together.

In the central works of the Hartz, as well as in those of Saxony, the _schlichs_ as delivered are subjected to docimastic assays, which are verified three times, and by three different persons, one of whom is engaged for the interests of the mining partners, another for that of the smelting house, and a third as arbiter in case of a difference. If the first two results of assaying differ by 1/2 _loth_ (or 1/4 ounce) of silver per cwt. of _schlich_, the operations must be resumed; but this rarely happens. When out of the three assays, the one differs from the two others by no more than 1/4 loth of silver per cwt., but by more in one, and by less in another, the mean result is adopted. As to the contents of the _schlich_ in lead, the mean results of the assays must be taken. The differences allowed, are three pounds for the _schlich_, when it contains from 12 to 30 per cent. of lead, increasing to six pounds for _schlich_, when it contains less than 55 per cent. of that metal.

Assaying forms in great establishments, an important object in reference to time and expense. Thus, in the single work of Franckenscharn, in the Hartz, no less than 300 assays have to be made in a threefold way, every Monday, without taking into account the several assays of the smelting products which take place every Thursday. Formerly fluxes more or less compound were employed for these purposes, and every assay cost about fifteen pence. At present all these assays are made more simply, by much cheaper methods, and cost a penny farthing each upon an average.

_Of the assays by the humid way._--The assays by the humid way, not reducible to very simple processes, are true chemical analyses, which may in fact be applied with much advantage, either to ores, or to the products of the furnace; but which cannot be expected to be practised in smelting-houses, on account of the complication of apparatus and reagents they require. Moreover, an expert chemist is necessary to obtain results that can be depended on. The directors of smelting-houses, however, should never neglect any opportunities that may occur of submitting the materials operated upon, as well as their products, to a more thorough examination than the dry way alone can effect. One of the great advantages of similar researches is, to discover and appreciate the minute quantities of injurious substances which impair the malleability of the metals, which give them several bad qualities, about whose nature and cause, more or less error and uncertainty prevail. Chemical analysis, rightly applied to metallurgy, cannot fail to introduce remarkable improvements into the processes.--See the different metals, in their alphabetical places.

For assays in the dry way, both of stony and metallic minerals, the process of Dr. Abich deserves recommendation. In consists in mixing the pulverized mineral with 4 or 6 times its weight of carbonate of baryta in powder, fusing the mixture at a white heat, and then dissolving it after it cools, in dilute muriatic acid. The most refractory minerals, even corundum, cyanite, staurolite, zircon, and felspar, yield readily to this treatment. This process may be employed with advantage upon poor refractory ores. The platinum crucible, into which the mixed materials are put for fusion, should be placed in a Hessian crucible, and surrounded with good coak.

* * * * *

The following tabular view of the metallic produce of the British mines, is given by two very skilful observers, in a work published in 1827, entitled _Voyage Metallurgique en Angleterre, par MM. Dufrénoy et Elie de Beaumont_:--

Tons. Tons. Tin Cornwall alone 3,160 { Cornwall 9,331 } { Devonshire 537 } { Staffordshire 38 } Copper { Anglesey 738 } { Wales 55 } 11,469 { Cumberland 21 } { Ireland 738 } { Scotland 11 } { Wales 7,500 } { Scotland 2,800 } Lead { Cornwall and Devonshire 800 } 31,900 { Shropshire 800 } { Derbyshire 1,000 } { Cumberland 19,000 } Cast Iron about 600,000[32]

[32] I have converted the weights of lead and cast iron, given in kilogrammes, into tons, at the rate of 1000 kilogrammes per ton; which is sufficiently near.

The manganese raised in England exceeds 2000 tons.

M. Heron de Villefosse inserted in the last number of the _Annales des Mines_ for 1827, the following statistical view of the metallic products of France:--

Tons. Lead in pigs (_saumons_) 103 Litharge 513 Sulphuret of lead, ground galena (_alquifoux_) 112 Black copper 164 Antimony 91 Manganese 765 Crude cast iron 25,606 Bar iron 127,643 Steel 3,500 Silver in ingots 1-1/6

The total value of which is estimated at 80 millions of francs; or about 3,400,000 pounds sterling.

METALS; (_Metaux_, Fr.; _Metalle_, Germ.) are by far the most numerous class of undecompounded bodies in chemical arrangements. They amount to 41; of which 7 form, with oxygen, bodies possessed of alkaline properties; these are, 1. potassium; 2. sodium; 3. lithium; 4. barytium, or barium; 5. strontium; 6. calcium; 7. magnesium; for even magnesia, the last and feeblest base, tinges turmeric brown, and red cabbage green. The next 5 metals form, with oxygen, the earths proper; they are, 8. yttrium; 9. glucinum; 10. alumium; 11. zirconium; 12. thorinum. The remaining 29 may be enumerated in alphabetical order, as they hardly admit of being grouped into subdivisions with any advantage. They are as follows: 13. antimony; 14. arsenic; 15. bismuth; 16. cadmium; 17. cerium; 18. chromium; 19. cobalt; 20. copper; 21. gold; 22. iridium; 23. iron; 24. lead; 25. manganese; 26. mercury; 27. molybdenum; 28. nickel; 29. osmium; 30. palladium; 31. platinum; 32. rhodium; 33. silver; 34. tantalum; 35. tellurium; 36. tin; 37. titanium; 38. tungstenium; 39. vanadium; 40. uranium; 41. zinc.

1. They are all, more or less, remarkable for a peculiar lustre, called the metallic. This property of strongly reflecting light, is connected with a certain state of aggregation of their particles, but is possessed, superficially at least, by mica, animal charcoal, selenium, polished indigo;--bodies not at all metallic.

2. The metals are excellent conductors of caloric, and most of them also of electricity, though probably not all. According to Despretz, they possess the power of conducting heat according to the following numbers:--Gold, 1000; platinum, 981; silver, 973; copper, 898; iron, 374; zinc, 363; tin, 304; lead, 179·6.

Becquerel gives the following table of metals, as to electrical conduction:--

Copper, 100; gold, 93·6; silver, 73·6; zinc, 28·5; platina, 16·4; iron, 15·8; tin, 15·5; lead, 8·3; mercury, 3·5; potassium, 1·33.

The metals which hardly, if at all, conduct electricity, are, zirconium; alumium; tantalum, in powder; and tellurium.

3. Metals are probably opaque; yet gold leaf, as observed by Newton, seems to transmit the green rays, for objects placed behind it in the sunbeam appear green. This phenomena has, however, been ascribed to the rays of light passing through an infinite number of minute fissures in the thinly hammered gold.

4. All metals are capable of combining with oxygen, but with affinities and in quantities extremely different. Potassium and sodium have the strongest affinity for it; arsenic and chromium, the feeblest. Many metals become acids by a sufficient dose of oxygen, while, with a smaller dose, they constitute salifiable bases.

5. Metals combine with each other, forming a class of bodies called alloys, except when one of them is mercury, in which case the compound is styled an amalgam.

6. They combine with hydrogen into _hydrurets_; with carbon, into _carburets_; with sulphur, into _sulphurets_; with phosphorus, into _phosphurets_; with selenium, into _seleniurets_; with boron, into _borurets_ (_borides?_); with chlorine, into _chlorides_; with iodine, into _iodides_; with cyanogen, into _cyanides_; with silicon, into _silicides_; and with fluorine, into _fluorides_.

7. Metallic salts are definite compounds, mostly crystalline, of the metallic oxides with the acids. See HALOID.

METEORITES, (_Aerolithes_, Fr.), are stones of a peculiar aspect and composition, which have fallen from the air.

METHYLÈNE, a peculiar liquid compound of carbon and hydrogen, extracted from pyroxilic spirit, which is reckoned to be a bi-hydrate of _methylène_.

MICA, is a finely foliated mineral, of a pearly metallic lustre. It is harder than gypsum, but not so hard as calc-spar; flexible and elastic; spec. grav. 2·65. It is an ingredient of granite and gneiss. The large sheets of mica exposed for sale in London, are mostly brought from Siberia. They are used, instead of glass, to enclose the fire, without concealing the flame, in certain stoves.

The mica of Fahlun, analyzed by Rose, afforded, silica, 46·22; alumina, 34·52; peroxide? of iron, 6·04; potash, 8·22; magnesia, with oxide of manganese, 2·11; fluoric acid, 1·09; water, 0·98.

MICROCOSMIC SALT; a term given to a salt extracted from human urine, because man was regarded by the alchemists as a miniature of the world, or the microcosm. It is a phosphate of soda and ammonia; and is now prepared by mixing, equivalent proportions of phosphate of soda and phosphate of ammonia, each in solution, evaporating and crystallizing the mixture. A small excess of ammonia aids the crystallization.

MILK; (_Lait_, Fr.; _Milche_, Germ.) owes its whiteness and opacity to an emulsion composed of the caseous matter and butter, with sugar of milk, extractive matters, salts, and free lactic acid; the latter of which causes fresh milk to redden litmus paper. Milk, in general, contains from 10 to 12 per cent. of solid matter, on being evaporated to dryness by a steam heat. The mean specific gravity of cows’ milk is 1·030, but it is less if the milk be rich in cream. The specific gravity of the skimmed milk is 1·035; and of the cream is 1·0244. 100 parts of creamed milk, contain--

Caseous matter, containing some butter, 2·600 Sugar of milk 3·500 Alcoholic extract, lactic acid, and lactates 0·600 Salts; muriate and phosphate of potash, and phosphate of lime 0·420 Water 92·875 Cream consists of,--Butter separated by churning 4·5 Caseous matter precipitated by the coagulation of the milk of the butter 3·5 Butter-milk 92·0 ------- 100·0

When milk contained in wire-corked bottles, is heated to the boiling point in a water bath, the oxygen of the included small portion of air under the cork seems to be carbonated, and the milk will afterwards keep fresh, it is said, for a year or two; as green gooseberries and peas do by the same treatment.

MILL-STONE, or BUHR-STONE. This interesting form of silica, which occurs in great masses, has a texture essentially cellular, the cells being irregular in number, shape, and size, and are often crossed by thin plates, or coarse fibres of silex. The Buhr-stone has a straight fracture, but it is not so brittle as flint, though its hardness is nearly the same. It is feebly translucent; its colours are pale and dead, of a whitish, grayish, or yellowish cast, sometimes with a tinge of blue.

The Buhr-stones usually occur in beds, which are sometimes continuous, and at others interrupted. These beds are placed amid deposits of sand, or argillaceous and ferruginous marls, which penetrate between them, filling their fissures and honeycomb cavities. Buhr-stones constitute a very rare geological formation, being found in abundance only in the mineral basin of Paris, and a few adjoining districts. Its place of superposition is well ascertained: it forms a part of the lacustrine, or fresh-water formation, which, in the locality alluded to, lies above the fossil-bone gypsum, and the stratum of sand and marine sandstone which cover it. Buhr-stone constitutes, therefore, the uppermost solid stratum of the crust of the globe; for above it there is nothing but alluvial soil, or diluvial gravel, sand, and loam.

Buhr-stones sometimes contain no organic forms, at others they seem as if stuffed full of fresh-water shells, or land shells and vegetables of inland growth. There is no exception known to this arrangement; but the shells have assumed a siliceous nature, and their cavities are often bedecked with crystals of quartz. The best Buhr-stones for grinding corn, have about an equal proportion of solid matter, and of vacant space. The finest quarry of them is upon the high ground, near _La Ferté-sous-Jouarre_. The stones are quarried in the open air, and are cut out in cylinders, from one to two yards in diameter, by a series of iron and wooden wedges, gradually but equally inserted. The pieces of buhr-stones are afterwards cut into parallelopipeds, called _panes_, which are bound with iron hoops into large millstones. These pieces are exported chiefly to England and America. Good millstones of a bluish white colour, with a regular proportion of cells, when six feet and a half in diameter, fetch 1200 francs a-piece, or 48_l._ sterling. A coarse conglomerate sandstone or breccia is, in some cases, used as a substitute for buhr-stones; but it is a poor one.

MINERAL WATERS. See SODA WATER, and WATERS, MINERAL.

MINES; (_Bergwerke_, Germ.) Amidst the variety of bodies apparently infinite, which compose the crust of the globe, geologists have demonstrated the prevalence of a few general systems of rocks, to which they have given the name of _formations_ or _deposits_. A large proportion of these mineral systems consists of parallel planes, whose length and breadth greatly exceed their thickness; on which account they are called stratified rocks; others occur in very thick blocks, without any parallel stratification, or horizontal seams of considerable extent.

The stratiform deposits are subdivided into two great classes; the primary and the secondary. The former seem to have been called into existence before the creation of organic matter, because they contain no exuviæ of vegetable or animal beings; while the latter are more or less interspersed, and sometimes replete with organic remains. The primary strata are characterized, moreover, by the nearly vertical or highly inclined position of their planes; the secondary lie for the most part in a nearly horizontal position.

Where the primitive mountains graduate down into the plains, rocks of an intermediate character appear, which, though possessing a nearly vertical position, contain a few vestiges of animal beings, especially shells. These have been called _transition_, to indicate their being the passing links between the first and second systems of ancient deposits; they are distinguished by the fractured and cemented texture of their planes, for which reason they are sometimes called conglomerate.

Between these and the truly secondary rocks, another very valuable series is interposed in certain districts of the globe; namely, the coal-measures, the paramount formation of Great Britain. The coal strata are disposed in a basin-form, and alternate with parallel beds of sandstone, slate-clay, iron-stone, and occasionally limestone. Some geologists have called the coal-measures the medial formation.

In every mineral plane, the inclination and direction are to be noted; the former being the angle which it forms with the horizon, the latter the point of the azimuth or horizon, towards which it dips, as west, north-east, south, &c. The direction of the bed is that of a horizontal line drawn in its plane; and which is also denoted by the point of the compass. Since the lines of direction and inclination are at right angles to each other, the first may always be inferred from the second; for when a stratum is said to dip to the east or west, this implies that its direction is north and south.

The smaller sinuosities of the bed are not taken into account, just as the windings of a river are neglected in stating the line of its course.

_Masses_ are mineral deposits, not extensively spread in parallel planes, but irregular heaps, rounded or oval, enveloped in whole or in a great measure by rocks of a different kind. Lenticular masses being frequently placed between two horizontal or inclined strata, have been sometimes supposed to be stratiform themselves, and have been accordingly denominated by the Germans _liegende stocke_, _lying heaps_ or _blocks_.

The orbicular masses often occur in the interior of unstratified mountains, or in the bosom of one bed.

_Nests_, _concretions_, _nodules_, are small masses found in the middle of strata; the first being commonly in a friable state; the second often kidney-shaped, or tuberous; the third nearly round, and encrusted, like the kernel of an almond.

_Lodes_, or large veins, are flattened masses, with their opposite surfaces not parallel, which consequently terminate like a wedge, at a greater or less distance, and do not run parallel with the rocky strata in which they lie, but cross them in a direction not far from the perpendicular; often traversing several different mineral planes. The _lodes_ are sometimes deranged in their course, so as to pursue for a little way the space between two contiguous strata; at other times they divide into several branches. The matter which fills the lodes is for the most part entirely different from the rocks they pass through, or at least it possesses peculiar features.

This mode of existence, exhibited by several mineral substances, but which has been long known with regard to metallic ores, suggests the idea of clefts or rents having been made in the stratum posterior to its consolidation, and of the vacuities having been filled with foreign matter, either immediately or after a certain interval. There can be no doubt as to the justness of the first part of the proposition, for there may be observed round many lodes undeniable proofs of the movement or dislocation of the rock; for example, upon each side of the rent, the same strata are no longer situated in the same plane as before, but make greater or smaller angles with it; or the stratum upon one side of the lode is raised considerably above, or depressed considerably below, its counterpart upon the other side. With regard to the manner in which the rent has been filled, different opinions may be entertained. In the lodes which are widest near the surface of the ground, and graduate into a thin wedge below, the foreign matter would seem to have been introduced as into a funnel at the top, and to have carried along with it in its fluid state portions of rounded gravel and organic remains. In other cases, other conceptions seem to be more probable; since many lodes are largest at their under part, and become progressively narrower as they approach the surface; from which circumstance, it has been inferred that the rent has been caused by an expansive force acting from within the earth, and that the foreign matter, having been injected in a fluid state, has afterwards slowly crystallized. This hypothesis accounts much better than the other for most of the phenomena observable in mineral veins, for the alterations of the rock at their sides, for the crystallization of the different substances interspersed in them, for the cavities bestudded with little crystals, and for many minute peculiarities. Thus, the large crystals of certain substances which line the walls of hollow veins, have sometimes their under surfaces besprinkled with small crystals of sulphurets, arseniurets, &c., while their upper surfaces are quite smooth; suggesting the idea of a slow sublimation of these volatile matters from below, by the residual heat, and their condensation upon the under faces of the crystalline bodies, already cooled. This phenomenon affords a strong indication of the igneous origin of metalliferous veins.

In the lodes, the principal matters which fill them are to be distinguished from the accessory substances; the latter being distributed irregularly, amidst the mass of the first, in crystals, nodules, grains, seams, &c. The non-metalliferous exterior portion, which is often the largest, is called _gangue_, from the German _gang_, _vein_. The position of a vein is denoted, like that of the strata, by the angle of inclination, and the point of the horizon towards which they dip, whence the direction is deduced.

_Veins_, are merely small lodes, which sometimes traverse the great ones, ramifying in various directions, and in different degrees of tenuity.

A metalliferous substance is said to be _disseminated_, when it is dispersed in crystals, spangles, scales, globules, &c., through a large mineral mass.

Certain ores which contain the metals most indispensable to human necessities, have been treasured up by the Creator in very bountiful deposits; constituting either great masses in rocks of different kinds, or distributed in lodes, veins, nests, concretions, or beds with stony and earthy admixtures; the whole of which become the objects of mineral exploration. These precious stores occur in different stages of the geological formations; but their main portion, after having existed abundantly in the several orders of the primary strata, suddenly cease to be found towards the middle of the secondary. Iron ores are the only ones which continue among the more modern deposits, even so high as the beds immediately beneath the chalk, when they also disappear, or exist merely as colouring matters of the tertiary earthy beds.

The strata of gneiss and mica-slate constitute in Europe the grand metallic domain. There is hardly any kind of ore which does not occur there in sufficient abundance to become the object of mining operations, and many are found no where else. The transition rocks and the lower part of the secondary ones, are not so rich, neither do they contain the same variety of ores. But this order of things, which is presented by Great Britain, Germany, France, Sweden, and Norway, is far from forming a general law; since in equinoxial America the gneiss is but little metalliferous; while the superior strata, such as the clay-schists, the sienitic porphyries, the limestones, which complete the transition series, as also several secondary deposits, include the greater portion of the immense mineral wealth of that region of the globe.

All the substances of which the ordinary metals form the basis, are not equally abundant in nature; a great proportion of the numerous mineral species which figure in our classifications, are mere varieties scattered up and down in the cavities of the great masses or lodes. The workable ores are few in number, being mostly sulphurets, some oxides, and carbonates. These occasionally form of themselves very large masses, but more frequently they are blended with lumps of quartz felspar, and carbonate of lime, which form the main body of the deposit; as happens always in proper lodes. The ores in that case are arranged in small layers parallel to the strata of the formation, or in small veins which traverse the rock in all directions, or in nests or concretions stationed irregularly, or finally disseminated in hardly visible particles. These deposits sometimes contain apparently only one species of ore, sometimes several, which must be mined together, as they seem to be of contemporaneous formation; whilst, in other cases, they are separable, having been probably formed at different epochs. In treating of the several metals in their alphabetical order, I have taken care to describe their peculiar geological positions, and the rocks which accompany or mineralize them.

In mining, as in architecture, the best method of imparting instruction is to display the master-pieces of the respective arts, which speak clearly to the mind through the medium of the eye. It is not so easy, however, to represent at once the general effect of a mine, as it is of an edifice; because there is no point of sight from which the former can be sketched at once, like the latter. The subterraneous structures certainly afford some of the finest examples of the useful labours of man, continued for ages, under the guidance of science and ingenuity; but, however curious, beautiful, and grand in themselves, they cannot become objects of a panoramic view. It is only by the lights of geometry and geology that mines can be contemplated and surveyed, either as a whole or in their details; and, therefore, these marvellous subterranean regions, in which roads are cut many hundred miles long, are altogether unknown or disregarded by men of the world. Should any of them, perchance, from curiosity or interest, descend into these dark recesses of the earth, they are prepared to discover only a few insulated objects, which they may think strange or possibly hideous; but they cannot recognize either the symmetrical disposition of mineral bodies, or the laws which govern geological phenomena, and serve as sure guides to the skilful miner in his adventurous search. It is by exact plans and sections of subterraneous workings, that a knowledge of the nature, extent, and distribution of mineral wealth, can be acquired.

As there is no country in the world so truly rich and powerful, by virtue of its mineral stores, as Great Britain, so there are no people who ought to take a deeper interest in their scientific illustration. I have endeavoured in the present article to collect from the most authentic sources the most interesting and instructive examples of mining operations.

To the magnificent work of Ville-Fosse, _Sur la Richesse Minerale_, no longer on sale, I have to acknowledge weighty obligations; many of the figures being copied from his great Atlas.

Lodes or mineral veins are usually distinguished by English miners into at least four species. 1. The rake vein. 2. The pipe vein. 3. The flat or dilated vein; and 4. The interlaced mass (_stock-werke_), indicating the union of a multitude of small veins mixed in every possible direction with each other, and with the rock.

1. The _rake_ vein is a perpendicular mineral fissure; and is the form best known among practical miners. It commonly runs in a straight line, beginning at the superficies of the strata, and cutting them downwards, generally further than can be reached. This vein sometimes stands quite perpendicular; but it more usually inclines or hangs over at a greater or smaller angle, or slope, which is called by the miners the _hade_ or _hading_ of the vein. The line of direction in which the fissure runs, is called the _bearing of the vein_.

2. The _pipe_ vein resembles in many respects a huge irregular cavern, pushing forward into the body of the earth in a sloping direction, under various inclinations, from an angle of a few degrees to the horizon, to a dip of 45°, or more. The pipe does not in general cut the strata across like the rake vein, but insinuates itself between them; so that if the plane of the strata be nearly horizontal, the bearing of the pipe vein will be conformable; but if the strata stand up at a high angle, the pipe shoots down nearly headlong like a shaft. Some pipes are very wide and high, others are very low and narrow, sometimes not larger than a common mine or drift.

3. The _flat_ or _dilated_ vein, is a space or opening between two strata or beds of stone, the one of which lies above, and the other below this vein, like a stratum of coal between its roof and pavement; so that the vein and the strata are placed in the same plane of inclination. These veins are subject, like coal, to be interrupted, broken, and thrown up or down by slips, dykes, or other interruptions of the regular strata. In the case of a metallic vein, a slip often increases the chance of finding more treasure. Such veins do not preserve the parallelism of their beds, characteristic of coal seams; but vary excessively in thickness within a moderate space. Flat veins occur frequently in limestone, either in a horizontal or declining direction. The flat or strata veins open and close, as the rake veins also do.

4. The interlaced mass has been already defined.

To these may be added the _accumulated_ vein, or irregular mass (_butzenwerke_), a great deposit placed without any order in the bosom of the rocks, apparently filling up cavernous spaces.

The interlaced masses are more frequent in primitive formations, than in the others; and tin is the ore which most commonly affects this locality. See figure of TIN mine.

The study of the mineral substances, called _gangues_ or vein-stones, which usually accompany the different ores, is indispensable in the investigation and working of mines. These _gangues_, such as quartz, calcareous spar, fluor spar, heavy spar, &c., and a great number of other substances, although of little or no value in themselves, become of great consequence to the miner, either by pointing out by their presence that of certain useful minerals, or by characterising in their several associations, different deposits of ores of which it may be possible to follow the traces, and to discriminate the relations, often of a complicated kind, provided we observe assiduously the accompanying _gangues_.

Mineral veins are subject to derangements in their course, which are called shifts or faults. Thus, when a transverse vein throws out, or intercepts, a longitudinal one, we must commonly look for the rejected vein on the side of the obtuse angle which the direction of the latter makes with that of the former. When a bed of ore is deranged by a fault, we must observe whether the slip of the strata be upwards or downwards; for in either circumstance, it is only by pursuing the direction of the fault that we can recover the ore; in the former case by mounting, in the latter by descending beyond the dislocation.

When two veins intersect each other, the direction of the _offcast_ is a subject of interest, both to the miner and the geologist. In Saxony it is considered as a general fact that the portion thrown out is always upon the side of the obtuse angle, a circumstance which holds also in Cornwall; and the more obtuse the angle, the out-throw is the more considerable. A vein may be thrown out on meeting another vein, in a line which approaches either towards its inclination or its direction. The Cornish miners use two different terms to denote these two modes of rejection; for the first case, they say the vein is _heaved_; for the second, it is _started_.

The great copper lode of Carharack, _d_, _fig._ 699. in the parish of Gwenap, is one of the most instructive examples of intersection. The power or thickness of this vein is 8 feet; its direction is nearly due east and west, and it dips towards the north at an inclination of two feet per fathom; its upper part being in the _killas_ (a greenish clay-slate); its lower part in the granite. The lode has suffered two intersections; the first produced by meeting the vein _h_, called _Steven’s fluckan_, which runs from north-east to south-west, and which throws the lode several fathoms out; the second is produced by another vein _i_, almost at right angles with the first, and which occasions another out-throw of 20 fathoms to the right side. The fall of the vein occurs therefore in the one case to the right, and in the other to the left; but in both it is towards the side of the obtuse angle. This distribution is very singular; for one part of the vein appears to have mounted while the other has descended. N, S denotes North and South. _d_ is the copper lode running east and west. _h_, _i_, are systems of clay-slate veins called fluckans; the line over S, represents the down-shift, and _d´_ the up-shift.

_General observations on the localities of ores, and on the indications of metallic mines._

1. _Tin_, exists principally in primitive rocks, appearing either in interlaced masses, in beds, or as a constituent part of the rock itself, and more rarely in distinct veins. Tin ore is found indeed sometimes in alluvial land, filling up low situations between lofty mountains.

2. _Gold_, occurs either in beds, or in veins, frequently in primitive rocks; though in other formations, and particularly in alluvial earth, it is also found. When this metal exists in the bosom of primitive rocks, it is particularly in schists; it is not found in serpentine, but it is met with in greywacke in Transylvania. The gold of alluvial districts, called gold of washing or transport, occurs, as well as alluvial tin, among the debris of the more ancient rocks.

3. _Silver_, is found particularly in veins and beds, in primitive and transition formations; though some veins of this metal occur in secondary strata. The rocks richest in it are, gneiss, mica-slate, clay-slate, greywacke, and old alpine limestone. Localities of silver-ore itself are not numerous, at least in Europe, among secondary formations; but it occurs in combination with the ores of copper or of lead.

4. _Copper_, exists in the three mineral epochas; 1. in primitive rocks, principally in the state of pyritous copper, in beds, in masses, or in veins; 2. in transition districts, sometimes in masses, sometimes in veins of copper pyrites; 3. in secondary strata, especially in beds of cupreous schist.

5. _Lead_, occurs also in each of the three mineral epochas; abounding particularly in primitive and transition grounds, where it usually constitutes veins, and occasionally beds of sulphuretted lead (galena). The same ore is found in strata or in veins among secondary rocks, associated now and then with ochreous iron-oxide and calamine (carbonate of zinc); and it is sometimes disseminated in grains through more recent strata.

6. _Iron_, is met with in four different mineral eras, but in different ores. Among primitive rocks, magnetic iron ore and specular iron ore occur chiefly in beds, sometimes of enormous size; the ores of red or brown oxide of iron (hæmatite) are found generally in veins, or occasionally in masses with sparry iron, both in primitive and transition rocks; as also sometimes in secondary strata; but more frequently in the coal-measure strata, as beds of clay-ironstone, of globular iron oxide, and carbonate of iron. In alluvial districts we find ores of clay-ironstone, granular iron-ore, bog-ore, swamp-ore, and meadow-ore. The iron ores which belong to the primitive period have almost always the metallic aspect, with a richness amounting even to 80 per cent. of iron, while the ores in the posterior formations become in general more and more earthy, down to those in alluvial soils, some of which present the appearance of a common stone, and afford not more than 20 per cent. of metal, though its quality is often excellent.

7. _Mercury_, occurs principally among secondary strata, in disseminated masses, along with combustible substances; though the metal is met with occasionally in primitive countries.

8. _Cobalt_, belongs to the three mineral epochas; its most abundant deposits are veins in primitive rocks; small veins containing this metal are found, however, in secondary strata.

9. _Antimony_, occurs in veins or beds among primitive and transition rocks.

10, 11. Bismuth and nickel do not appear to constitute the predominating substance of any mineral deposits; but they often accompany cobalt.

12. _Zinc_, occurs in the three several formations: namely, as sulphuret or blende, particularly in primitive and transition rocks; as calamine, in secondary strata, usually along with oxide of iron, and sometimes with sulphuret of lead.

An acquaintance with the general results collected and classified by geology must be our first guide in the investigation of mines. This enables the observer to judge whether any particular district, should from the nature and arrangement of its rocks, be susceptible of including within its bosom, beds of workable ores; it indicates also, to a certain degree, what substances may probably be met with in a given series of rocks, and what locality these substances will preferably affect. For want of a knowledge of these facts, many persons have gone blindly into researches equally absurd and ruinous.

Formerly indications of mines were taken from very unimportant circumstances; from thermal waters, the heat of which was gratuitously referred to the decomposition of pyrites; from mineral waters, whose course is however often from a far distant source; from vapours incumbent over particular mountain groups; from the snows melting faster in one mineral district than another; from the different species of forest trees, and from the greater or less vigour of vegetation, &c. In general, all such indications are equally fallacious with the divining rod, and the compass made of a lump of pyrites suspended by a thread.

Geognostic observation has substituted more rational characters of metallic deposits, some of which may be called _negative_ and others _positive_.

The _negative_ indications are derived from that peculiar geological constitution, which from experience or general principles excludes certain metallic matters; for example, granite, and in general every primitive formation, forbids the hope of finding within them combustible fossils (pit-coal), unless it be beds of anthracite; there also it would be vain to seek for sal gem. It is very seldom that granite rocks include silver; or limestones, ores of tin. Volcanic territories never afford any metallic ores worth the working; nor do extensive veins usually run into secondary and alluvial formations. The richer ores of iron do not occur in secondary strata; and the ores of this metal peculiar to these localities, do not exist among primary rocks.

Among _positive_ indications, some are proximate and others remote. The proximate are, an efflorescence, so to speak, of the subjacent metallic masses; magnetic attraction for iron ores; bituminous stone, or inflammable gas for pit-coal; the frequent occurrence of fragments of particular ores, &c. The remote indications consist in the geological epocha, and nature of the rocks. From the examples previously adduced, marks of this kind acquire new importance when in a district susceptible of including deposits of workable ores, the _gangues_ or vein-stones are met with which usually accompany any particular metal. The general aspect of mountains whose flanks present gentle and continuous slopes, the frequency of sterile veins, the presence of metalliferous sands, the neighbourhood of some known locality of an ore, for instance that of iron-stone in reference to coal, lastly the existence of salt springs and mineral waters, may furnish some indications; but when ferruginous or cupreous waters issue from sands or clays, such characters merit in general little attention, because the waters may flow from a great distance. No greater importance can be attached to metalliferous sands and saline springs.

In speaking of remote indications, we may remark that in several places, and particularly near Clausthal in the Hartz, a certain ore of red oxide of iron occurs above the most abundant deposits of the ores of lead and silver; whence it has been named by the Germans the _iron-hat_. It appears that the iron ore rich in silver, which is worked in America under the name of _pacos_, has some analogy with this substance; but iron ore is in general so plentifully diffused on the surface of the soil, that its presence can be regarded as only a remote indication, relative to other mineral substances, except in the case of clay ironstone with coal.

_Of the instruments and operations of subterranean operations._--It is by the aid of geometry in the first place that the miner studies the situation of the mineral deposits, on the surface and in the interior of the ground; determines the several relations of the veins and the rocks; and becomes capable of directing the perforations towards a suitable end.

The instruments are, 1. the magnetic compass, which is employed to measure the direction of a metallic ore, wherever the neighbourhood of iron does not interfere with its functions; 2. the graduated semicircle which serves to measure the inclination, which is also called the clinometer.

3. The chain or cord for measuring the distance of one point from another.

4. When the neighbourhood of iron renders the use of the magnet uncertain, a plate or plane table is employed.

The dials of the compasses generally used in the most celebrated mines, are graduated into hours; most commonly into twice 12 hours. Thus the whole limb is divided into 24 spaces, each of which contains 15° = 1 hour. Each hour is subdivided into 8 parts.

_Means of penetrating into the interior of the earth._--In order to penetrate into the interior of the earth, and to extract from it the objects of his toils, the miner has at his disposal several means, which may be divided into three classes: 1. _manual tools_, 2. _gunpowder_, and 3. _fire_.

The tools used by the miners of Cornwall and Devonshire are the following:

_Fig._ 700. The _pick_. It is a light tool, and somewhat varied in shape according to circumstances. One side used as a hammer is called the _poll_, and is employed to drive in the _gads_, or to loosen and detach prominences. The _point_ is of steel, carefully tempered, and drawn under the hammer to the proper form. The French call it _pointerolle_.

_Fig._ 701. The _gad_. It is a wedge of steel, driven into crevices of rocks, or into small openings made with the point of the pick.

_Fig._ 702. The _miner’s shovel_. It has a pointed form, to enable it to penetrate among the coarse and hard fragments of the mine rubbish. Its handle being somewhat bent, a man’s power may be conveniently applied without bending his body.

The _blasting_ or _shooting_ tools are:--

A sledge or mallet _fig._ 703. Borer -- 704. Claying bar -- 705. Needle or nail -- 706. Scraper -- 707. Tamping bar -- 708.

Besides these tools the miner requires a powder-horn, rushes to be filled with gunpowder, tin cartridges for occasional use in wet ground, and paper rubbed over with gunpowder or grease, for the _smifts_ or fuses.

The _borer_, _fig._ 704., is an iron bar tipped with steel, formed like a thick chisel, and is used by one man holding it straight in the hole with constant rotation on its axis, while another strikes the head of it with the iron sledge or mallet, _fig._ 703. The hole is cleared out from time to time by the scraper, _fig._ 707., which is a flat iron rod turned up at one end. If the ground be very wet, and the hole gets full of mud, it is cleaned out by a stick bent at the end into a fibrous brush, called a _swab-stick_.

_Fig._ 709. represents the plan of blasting the rock, and a section of a hole ready for firing. The hole must be rendered as dry as possible, which is effected very simply by filling it partly with tenacious clay, and then driving into it a tapering iron rod, which nearly fills its calibre, called the _claying bar_. This being forced in with great violence, condenses the clay into all the crevices of the rock, and secures the dryness of the hole. Should this plan fail, recourse is had to tin cartridges furnished with a stem or tube (see _fig._ 710.,) through which the powder may be inflamed. When the hole is dry, and the charge of powder introduced, the _nail_, a small taper rod of copper, is inserted so as to reach the bottom of the hole, which is now ready for _tamping_. By this difficult and dangerous process, the gunpowder is confined, and the disruptive effect produced. Different substances are employed for _tamping_, or cramming the hole, the most usual one being any soft species of rock free from siliceous or flinty particles. Small quantities of it only are introduced at a time, and rammed very hard by the _tamping-bar_, which is held steadily by one man, and struck with a sledge by another. The hole being thus filled, the nail is withdrawn by putting a bar through its eye, and striking it upwards. Thus a small perforation or vent is left for the rush which communicates the fire.

Besides the improved tamping-bar faced with hard copper, other contrivances have been resorted to for diminishing the risk of those dreadful accidents that frequently occur in this operation. Dry sand is sometimes used as a tamping material, but there are many rocks for the blasting of which it is ineffective. Tough clay will answer better in several situations.

For conveying the fire, the large and long green rushes which grow in marshy ground are selected. A slit is made in one side of the rush, along which the sharp end of a bit of stick is drawn, so as to extract the pith, when the skin of the rush closes again by its own elasticity. This tube is filled up with gunpowder, dropped into the vent-hole, and made steady with a bit of clay. A paper _smift_, adjusted to burn a proper time, is then fixed to the top of the rush-tube, and kindled, when the men of the mine retire to a safe distance.

In _fig._ 709. the portion of the rock which would be dislodged by the explosion, is that included between A and B. The charge of powder is represented by the white part which fills the hole up to C; from which point to the top, the hole is filled with _tamping_. The _smift_ is shewn at D.

_Fig._ 711. is an iron bucket, or as it is called in Cornwall, a kibble, in which the ore is raised in the shafts, by machines called _whims_, worked by horses. The best kibbles are made of sheet-iron, and hold each about three hundred weight of ore: 120 kibbles are supposed to clear a cubic fathom of rock.

_Fig._ 712. represents the wheelbarrow used under ground for conveying ore and waste to the foot of the shafts. It is made of light deal, except the wheel, which has a narrow rim of iron.

_Fig._ 713. represents Mr. Taylor’s ingenious ventilator, or machine for renewing fresh air in mines. It is so simple in construction, so complete in its operation, requires so little power to work it, and is so little liable to injury from wear, that nothing further of the kind can be desired in ordinary metallic mines. The shaft of the mine is represented at A; at either the top or bottom of which the machine may be placed, as is found most convenient, but the foul air must be discharged into a floor, furnished with a valve-door to prevent its return into the mine. B is the air-pipe from the mine, passing through the bottom of the fixed vessel or cylinder C, which is formed of timber, and bound with iron hoops. It is filled with water nearly to the top of the pipe B, on which is fixed a valve opening upwards at D. E, the air, or exhausting cylinder of cast-iron, open at bottom, and suspended over the air-pipe, but immersed some way in the water. It is furnished with a wooden top, having an aperture fitted with a valve likewise opening upwards at F. This exhausting cylinder is moved up and down by the _bob_ G, brought into connexion with any engine by the horizontal rod H; the weight of the cylinder being balanced, if necessary, by the counterpoise I. The action is as follows:--When the cylinder rises, the air from the mine rushes up through the pipe and valve D; and when it descends, this valve shuts, and prevents the return of the air, which is expelled through the valve F. With a cylinder two feet in diameter and six feet long, working from two to three strokes per minute, 200 gallons of air may be discharged in the same time.

Gunpowder is the most valuable agent of excavation; possessing a power which has no limit, and which can act every where, even under water. Its introduction, in 1615, caused a great revolution in the mining art.

It is employed in mines in different manners, and in different quantities, according to circumstances. In all cases, however, the process resolves itself into boring a hole, and enclosing a cartridge in it, which is afterwards made to explode. The hole is always cylindrical, and is usually made by means of the borer, _fig._ 704., a stem of iron, terminated by a blunt-edged chisel. It sometimes ends in a cross, formed by two chisels set transversely. The workman holds the stem in his left hand, and strikes it with an iron mallet held in his right. He is careful to turn the punch a very little round at every stroke. Several punches are employed in succession, to bore one hole; the first shorter, the latter ones longer, and somewhat thinner. The rubbish is withdrawn as it accumulates, at the bottom of the hole, by means of a picker, which is a small spoon or disc of iron fixed at the end of a slender iron rod. When holes of a large size are to be made, several men must be employed; one to hold the punch, and one or more to wield the iron mallet. The perforations are seldom less than an inch in diameter, and 18 inches deep; but they are sometimes 2 inches wide, with a depth of 50 inches.

The gunpowder, when used, is most commonly put up in paper cartridges. Into the side of the cartridge, a small cylindrical spindle or _piercer_ is pushed. In this state the cartridge is forced down to the bottom of the hole, which is then stuffed, by means of the tamping bar, _fig._ 708., with bits of dry clay, or friable stones coarsely pounded.[33] The piercer is now withdrawn, which leaves in its place, a channel through which fire may be conveyed to the charge. This is executed either by pouring gunpowder into that passage, or by inserting into it, reeds, straw stems, quills, or tubes of paper filled with gunpowder. This is exploded by a long match, which the workmen kindle, and then retire to a place of safety.

[33] Sir Rose Price invented a cap of bronze alloy, to tip the lower end of the iron rod; a contrivance now generally used in Cornwall. Before the Geological Society of that county introduced this invention into practice, scarcely a month elapsed without some dreadful explosion sending the miner to an untimely grave, or so injuring him by blowing out his eyes, or shattering his limbs, as to render him a miserable object of charity for the rest of his days. Scarcely has any accident happened since the employment of the new tamping-bar. When the whole bar was made of the tin and copper alloy it was expensive, and apt to bend; but the iron rod tipped with the bronze is both cheap and effectual. An ingenious instrument, called the shifting cartridge, was invented by Mr. Chinalls, and is described in the Transactions of the above society.

As the _piercer_ must not only be slender, but stiff, so as to be easily withdrawn when the hole is tamped, iron spindles are usually employed, though they occasionally give rise to sparks, and consequently to dangerous accidents, by their friction against the sides of the hole. Brass piercers have been sometimes tried; but they twist and break too readily.

Each hole bored in a mine, should be so placed in reference to the schistose structure of the rock, and to its natural fissures, as to attack and blow up the least resisting masses. Sometimes the rock is prepared beforehand for splitting in a certain direction, by means of a narrow channel excavated with the small hammer.

The quantity of gunpowder should be proportional to the depth of the hole, and the resistance of the rock; and merely sufficient to split it. Anything additional would serve no other purpose than to throw the fragments about the mine, without increasing the useful effect. Into the holes of about an inch and a quarter diameter, and 18 inches deep, only two ounces of gunpowder are put.

It appears that the effect of the gunpowder may be augmented by leaving an empty space above, in the middle of, or beneath the cartridge. In the mines of Silesia, the consumption of gunpowder has been eventually reduced, without diminishing the product of the blasts, by mixing sawdust with it in certain proportions. The hole has also been filled up with sand in some cases, according to Mr. Jessop’s plan, instead of being packed with stones, which has removed the danger of the tamping operation. The experiments made in this way have given results very advantageous in quarry blasts with great charges of gunpowder; but less favourable in the small charges employed in mines.

Water does not oppose an insurmountable obstacle to the employment of gunpowder; but when the hole cannot be made dry, a cartridge bag impermeable to water must be had recourse to, provided with a tube also impermeable, in which the _piercer_ is placed.

After the explosion of each mining charge, wedges and levers are employed, to drag away and break down what has been shattered.

Wherever the rock is tolerably hard, the use of gunpowder is more economical and more rapid than any tool-work, and is therefore always preferred. A gallery, for example, a yard and a half high, and a yard wide, the piercing of which by the hammer formerly cost from five to ten pounds sterling, the running yard, in Germany, is executed at the present day by gunpowder at from two to three pounds. When, however, a precious mass of ore is to be detached, when the rock is cavernous, which nearly nullifies the action of gunpowder, or when there is reason to apprehend that the shock caused by the explosion may produce an injurious fall of rubbish, hand-tools alone must be employed.

In certain rocks and ores of extreme hardness, the use both of tools and gunpowder becomes very tedious and costly. Examples to this effect are seen, in the mass of quartz mingled with copper pyrites, worked at Rammelsberg, in the Hartz, in the masses of stanniferous granite of Geyer and Altenberg in the Erzgebirge of Saxony, &c. In these circumstances, fortunately very rare, the action of fire is used with advantage to diminish the cohesion of the rocks and the ores. The employment of this agent is not necessarily restricted to these difficult cases. It was formerly applied very often to the working of hard substances; but the introduction of gunpowder into the mining art, and the increase in the price of wood, occasion fire to be little used as an ordinary means of excavation, except in places where the scantiness of the population has left a great extent of forest timber, as happens at Kongsberg in Norway, at Dannemora in Sweden, at Felsobanya in Transylvania, &c.

The action of fire may be applied to the piercing of a gallery, or to the advancement of a horizontal cut, or to the crumbling down of a mass of ore, by the successive upraising of the roof of a gallery already pierced. In any of these cases, the process consists in forming bonfires, the flame of which is made to play upon the parts to be attacked. All the workmen must be removed from the mine during, and even for some time after, the combustion. When the excavations have become sufficiently cool to allow them to enter, they break down with levers and wedges, or even by means of gunpowder, the masses which have been rent and altered by the fire.

To complete our account of the manner in which man may penetrate into the interior of the earth, we must point out the form of the excavations that he should make in it.

In mines, three principal species of excavations may be distinguished; viz. _shafts_, _galleries_, and the _cavities_ of greater or less magnitude which remain in the room of the old workings.

A _shaft_ or _pit_ is a prismatic or cylindrical hollow space, the axis of which is either vertical or much inclined to the horizon. The dimension of the pit, which is never less than 32 inches in its narrowest diameter, amounts sometimes to several yards. Its depth may extend to 1000 feet, and more. Whenever a shaft is opened, means must be provided to extract the rubbish which continually tends to accumulate at its bottom, as well as the waters which may percolate down into it; as also to facilitate the descent and ascent of the workmen. For some time a wheel and axle erected over the mouth of the opening, which serve to elevate one or two buckets of proper dimensions, may be sufficient for most of these purposes. But such a machine becomes ere long inadequate. Horse-whims, or powerful steam-engines, must then be had recourse to; and effectual methods of support must be employed to prevent the sides of the shaft from crumbling and falling down.

A _Gallery_ is a prismatic space, the straight or winding axis of which does not usually deviate much from the horizontal line. Two principal species are distinguished; the galleries of _elongation_, which follow the direction of a bed or a vein; and the _transverse_ galleries, which intersect this direction under an angle not much different from 90°. The most ordinary dimensions of galleries are a yard wide, and two yards high; but many still larger may be seen traversing thick deposits of ore. There are few whose width is less than 24 inches, and height less than 40; such small drifts serve merely as temporary expedients in workings. Some galleries are several leagues in length. We shall describe in the sequel the means which are for the most part necessary to support the roof and the walls. The rubbish is removed by waggons or wheelbarrows of various kinds. See _fig._ 712.

It is impossible to advance the boring of a shaft or gallery beyond a certain rate, because only a limited set of workmen can be made to bear upon it. There are some galleries which have taken more than 30 years to perforate. The only expedient for accelerating the advance of a gallery, is to commence, at several points of the line to be pursued, portions of galleries which may be joined together on their completion.

Whether tools or gunpowder be used in making the excavations, they should be so applied as to render the labour as easy and quick as possible, by disengaging the mass out of the rock at two or three of its faces. The effect of gunpowder, wedges, or picks, is then much more powerful. The greater the excavation, the more important is it to observe this rule. With this intent, the working is disposed in the form of _steps_ (_gradins_), placed like those of a stair; each step being removed in successive portions, the whole of which, except the last, are disengaged on three sides, at the instant of their being attacked.

The substances to be mined occur in the bosom of the earth, under the form of alluvial deposits, beds, pipe-veins, or masses, threads or small veins, and rake-veins.

When the existence of a deposit of ore is merely suspected, without positive proofs, recourse must be had to labours of research, in order to ascertain the richness, nature, and disposition of a supposed mine. These are divided into three kinds; _open workings_, _subterranean workings_, and _boring operations_.

1. The _working by an open trench_, has for its object to discover the outcropping or basset edges of strata or veins. It consists in opening a fosse of greater or less width, which, after removing the vegetable mould, the alluvial deposits, and the matters disintegrated by the atmosphere, discloses the native rocks, and enables us to distinguish the beds which are interposed, as well as the veins that traverse them. The trench ought always to be opened in a direction perpendicular to the line of the supposed deposit. This mode of investigation costs little, but it seldom gives much insight. It is chiefly employed for verifying the existence of a supposed bed or vein.

The _subterranean workings_ afford much more satisfactory knowledge. They are executed by different kinds of perforations; viz. by _longitudinal galleries_ hollowed out of the mass of the beds or veins themselves, in following their course; by _transverse galleries_, pushed at right angles to the direction of the veins; by _inclined shafts_, which pursue the slope of the deposits, and are excavated in their mass; or, lastly, by _perpendicular pits_.

If a vein or bed unveils itself on the flank of a mountain, it may be explored, according to the greater or less slope of its inclination, either by a longitudinal gallery opened in its mass, from the outcropping surface, or by a transverse gallery falling upon it in a certain point, from which either an oblong gallery or a sloping shaft may be opened.

If our object be to reconnoitre a highly inclined stratum, or a vein in a level country, we shall obtain it with sufficient precision, by means of shafts, 8 or 10 yards deep, dug at 30 yards distance from one another; excavated in the mass of ore, in the direction of its deposit. If the bed is not very much inclined, only 45°, for example, vertical shafts must be opened in the direction of its roof, or of the superjacent rocky stratum, and galleries must be driven from the points in which they meet the ore, in the line of its direction.

When the rocks which cover valuable minerals are not of very great hardness, as happens generally with the coal formation, with pyritous and aluminous slates, sal gem, and some other minerals of the secondary strata, the _borer_ is employed with advantage to ascertain their nature. This mode of investigation is economical, and gives, in such cases, a tolerably exact insight into the riches of the interior. The method of using the borer, has been described under ARTESIAN WELLS.

OF MINING IN PARTICULAR.

The mode of working mines is two-fold; by _open excavations_, and _subterranean_.

Workings in the open air present few difficulties, and occasion little expense, unless when pushed to a great depth. They are always preferred for working deposits little distant from the surface; where, in fact, other methods cannot be resorted to, if the substance to be raised be covered with incoherent matters. The only rules to be observed are, to arrange the workings in terraces, so as to facilitate the cutting down of the earth; to transport the ores and the rubbish to their destination at the least possible expense; and to guard against the crumbling down of the sides. With the latter view, they ought to have a suitable slope, or to be propped by timbers whenever they are not quite solid.

_Open workings_, are employed for valuable clays, sands, as also for the alluvial soils of diamonds, gold, and oxide of tin, bog iron ores, &c., limestones, gypsums, building stones, roofing slates, masses of rock salt in some situations, and certain deposits of ores, particularly the specular iron of the island of Elba; the masses of stanniferous granite of _Geyer_, _Altenberg_, and _Seyffen_, in the Erzgebirge, a chain of mountains between Saxony and Bohemia; the thick veins or masses of black oxide of iron of Nordmarch, Dannemora, &c., in Sweden; the mass of cupreous pyrites of Ræraas, near Drontheim, in Norway; several mines of iron, copper, and gold in the Ural mountains, &c.

_Subterranean workings_ may be conveniently divided into five classes, viz.:--

1. Veins, or beds, much inclined to the horizon, having a thickness of at least two yards.

2. Beds of slight inclination, or nearly horizontal, the power or thickness of which does not exceed two yards.

3. Beds of great thickness, but slightly inclined.

4. Veins, or beds highly inclined, of great thickness.

5. Masses of considerable magnitude in all their dimensions.

_Subterranean mining_ requires two very distinct classes of workings; the _preparatory_, and those for _extraction_.

The _preparatory_ consist in galleries, or in pits and galleries destined to conduct the miner to the point most proper for attacking the deposit of ore, for tracing it all round this point, for preparing chambers of excavation, and for concerting measures with a view to the circulation of air, the discharge of waters, and the transport of the extracted minerals.

If the vein or bed in question be placed in a mountain, and if its direction forms a very obtuse angle with the line of the slope, the miner begins by opening in its side, at the lowest possible level, a gallery of elongation, which serves at once to give issue to the waters, to explore the deposit through a considerable extent, and then to follow it in another direction; but to commence the real mining operations, he pierces either shafts or galleries, according to the slope of the deposit, across the first gallery.

For a stratum little inclined to the horizon, placed beneath a plain, the first thing is to pierce two vertical shafts, which are usually made to arrive at two points in the same line of slope, and a gallery is driven to unite them. It is, in the first place, for the sake of circulation of air that these two pits are sunk; one of them, which is also destined for the drainage of the waters, should reach the lowest point of the intended workings. If a vein is intersected by transverse ones, the shafts are placed so as to follow, or, at least, to cut through the intersections. When the mineral ores lie in nearly vertical masses, it is right to avoid, as far as possible, sinking pits into their interior. These should rather be perforated at one side of their floor, even at some considerable distance, to avoid all risk of crumbling the ores into a heap of rubbish, and overwhelming the workmen.

With a vein of less than two yards thick, as soon as the preparatory labours have brought the miners to the point of the vein from which the ulterior workings are to ramify, whenever a circulation of air has been secured, and an outlet to the water and the matters mined, the first object is to divide the mass of ore into large parallelopipeds, by means of oblong galleries, pierced 20 or 25 yards below one another, with pits of communication opened up, 30, 40, or 50 yards asunder, which follow the slope of the vein. These galleries and shafts are usually of the same breadth as the vein, unless when it is very narrow, in which case it is requisite to cut out a portion of the roof or the floor. Such workings serve at once the purposes of mining, by affording a portion of ore, and the complete investigation of the nature and riches of the vein, a certain extent of which is thus prepared before removing the cubical masses. It is proper to advance first of all, in this manner, to the greatest distance from the central point which can be mined with economy, and afterwards to remove the parallelopiped blocks, in working back to that point.

This latter operation may be carried on in two different ways; of which one consists in attacking the ore from above; and another from below. In either case, the excavations are disposed in steps similar to a stair upon their upper or under side. The first is styled a _working_ in direct or descending steps; and the second a _working_ in _reverse_, or ascending steps.

1. Suppose, for example, that the post N, _fig._ 714., included between the horizontal gallery A C, and the shaft A B, is to be excavated by direct steps, a workman stationed upon a scaffold at the point _a_, which forms the angle between the shaft and the elongated drift, attacks the rock in front of him and beneath his feet. Whenever he has cut out a parallelopiped (a rectangular mass), of from four to six yards broad, and two yards high, a second miner is set to work upon a scaffold at _a´_, two yards beneath the first, who, in like manner, excavates the rock under his feet and before him. As soon as the second miner has removed a post of four or six yards in width, by two in height, a third begins upon a scaffold at _a´´_ to work out a third step. Thus, as many workmen are employed as there are steps to be made between the two oblong horizontal galleries which extend above and below the mass to be excavated; and since they all proceed simultaneously, they continue working in similar positions, in floors, over each other, as upon a stair with very long wide steps. As they advance, the miners construct before them wooden floors _c c c c_, for the purpose of supporting the rubbish which each workman extracts from his own step. This floor, which should be very solid, serves also for wheeling out his barrow filled with ore. The round billets which support the planks sustain the roof or the wall of the mineral vein or bed under operation. If the rubbish be very considerable, as is commonly the case, the floor planks are lost. However strongly they may be made, as they cannot be repaired, they sooner or later give way under the enormous pressure of the rubbish; and as all the weight is borne by the roof of the oblong gallery underneath, this must be sufficiently timbered. By this ingenious plan, a great many miners may go to work together upon a vein without mutual interference; as the portions which they detach have always two faces at least free, they are consequently more easily separable, either with gunpowder or with the pick. Should the vein be more than a yard thick, or if its substance be very refractory, two miners are set upon each step. _b b b b_ indicate the quadrangular masses that are cut out successively downwards; and 1 1, 2 2, 3 3, forwards; the lines of small circles are the sections of the ends of the billets which support the floors.

2. To attack a mass Y, _fig._ 715., a scaffold _m_, is erected in one of its terminal pits P P, at the level of the ceiling of the gallery R R´, where it terminates below. A miner placed on this scaffold, cuts off at the angle of this mass a parallelopiped 1, from one to two yards high, by six or eight long. When he has advanced thus far, there is placed in the same pit, upon another scaffold _m´_, a second miner, who attacks the vein above the roof of the first cutting, and hews down, above the parallelopiped 1, a parallelopiped of the same dimensions 1´, while the first is taking out another 2, in advance of 1. When the second miner has gone forward 6 or 8 yards, a third is placed also in the same pit. He commences the third step, while the first two miners are pushing forwards theirs, and so in succession.

In this mode of working, as well as in the preceding, it is requisite to support the rubbish and the walls of the vein. For the first object, a single floor _n n n_, may be sufficient, constructed above the lower gallery, substantial enough to bear all the rubbish, as well as the miners. In certain cases, an arched roof may be substituted; and in others, several floors are laid at different heights. The sides of the vein are supported by means of pieces of wood fixed between them perpendicularly to their planes. Sometimes, in the middle of the rubbish, small pits are left at regular distances apart, through which the workmen throw the ore coarsely picked, down into the lower gallery. The rubbish occasionally forms a slope _f f f_, so high that miners placed upon it can work conveniently. When the rich portions are so abundant as to leave too little rubbish to make such a sloping platform, the miners plant themselves upon movable floors, which they carry forward along with the excavations.

These two modes of working in the _step-form_, have peculiar advantages and disadvantages; and each is preferred to the other according to circumstances.

In the _descending workings_ or in _direct steps_, _fig._ 714., the miner is placed on the very mass or substance of the vein; he works commodiously before him; he is not exposed to the splinters which may fly off from the roof; but by this plan he is obliged to employ a great deal of timber to sustain the rubbish; and the wood is fixed for ever.

In the _ascending workings_, or in _reversed steps_, _fig._ 715., the miner is compelled to work in the re-entering angle formed between the roof and the front wall of his excavation, a posture sometimes oppressive; but the weight of the ore conspires with his efforts to make it fall. He employs less timber than in the _workings_ with _direct steps_. The _sorting_ of the ore is more difficult than in the _descending working_, because the rich ore is sometimes confounded with the heap of rubbish on which it falls.

When seams of diluvium or gravel-mud, occur on one of the sides of the vein, or on both, they render the quarrying of the ore more easy, by affording the means of uncovering the mass to be cut down, upon an additional face.

Should the vein be very narrow, it is necessary to remove a portion of the sterile rock which encloses it, in order to give the work a sufficient width to enable the miner to advance. If, in this case, the vein be quite distinct from the rock, the labour may be facilitated, as well as the separation of the ore, by disengaging the vein, on one of its faces through a certain extent, the rock being attacked separately. This operation is called _stripping the vein_. When it is thus uncovered, a shot of gunpowder is sufficient to detach a great mass of it, unmixed with sterile stones.

By the methods now described, only those parallelopipeds are cut out, either in whole or in part, which present indications of richness adequate to yield a prospect of benefit. In other cases, it is enough to follow out the threads of ore which occur, by workings made in their direction.

The miner, in searching within the crust of the earth for the riches which it conceals, is exposed to many dangers. The rocks amidst which he digs are seldom or never entire, but are almost always traversed by clefts in various directions, so that impending fragments threaten to fall and crush him at every instant. He is even obliged at times to cut through rotten friable rocks or alluvial loams. Fresh atmospheric air follows him with difficulty in the narrow channels which he lays open before him; and the waters which circulate in the subterranean seams and fissures filter incessantly into his excavation, and tend to fill it. Let us now take a view of the means he employs to escape from these three classes of dangers.

1. _Of the timbering of excavations._--The excavations of mines, are divisible into three principal species; _shafts_, _galleries_, and _chambers_. When the width of these excavations is inconsiderable, as is commonly the case with shafts and galleries, their sides can sometimes stand upright of themselves; but more frequently they require to be propped or stayed by billets of wood, or by walls built with bricks or stones; or even by stuffing the space with rubbish. These three kinds of _support_ are called _timbering_, _walling_, and _filling up_.

Timbering is most used. It varies in form for the three species of excavations, according to the solidity of the walls which it is destined to sustain.

In a gallery, for example, it may be sufficient to support merely the roof, by means of joists placed across, bearing at their two ends in the rock; or the roof and the two walls by means of an upper joist S, _fig._ 716., which is then called a _cap_ or _cornice beam_, resting on two lateral upright posts or _stanchions_, _a_, _b_, to which a slight inclination towards each other is given, so that they approach a little at the top, and rest entirely upon the floor. At times, only one of the walls and the roof need support. This case is of frequent occurrence in pipe veins. Pillars are then set up only on one side, and on the other the joists rest in holes of the rock. It may happen that the floor of the gallery shall not be sufficiently firm to afford a sure foundation to the standards; and it may be necessary to make them rest on a horizontal piece called the _sole_. This is timbering with _complete frames_. The upright posts are usually set directly on the sole; but the extremities of the _cap_ or ceiling, and the upper ends of the _standards_, are mortised in such a manner that these cannot come nearer, whereby the cap shall possess its whole force of resistance. In friable and shivery rocks there is put behind these beams, both upon the ceiling and the sides, _facing boards_, which are planks placed horizontally, or spars of cleft wood, set so close together as to leave no interval. They are called _fascines_ in French. In ordinary ground, the miner puts up these _planks_ in proportion as he goes forwards; but in a loose soil, such as sand or gravel, he must mount them a little in advance. He then drives into the mass behind the wooden frame-work, thick but sharp-pointed planks or stakes, and which, in fact, form the sides of the cavity, which he proceeds to excavate. Their one extremity is thus supported by the earth in which it is thrust, and their other end by the last framing. Whenever the miner gets sufficiently on, he sustains the walls by a new frame. The size of the timber, as well as the distance between the frames or _stanchions_, depends on the degree of pressure to be resisted.

When a gallery is to serve at once for several distinct purposes, a greater height is given to it; and a flooring is laid on it at a certain level. If, for example, a gallery is to be employed, both for the transport of the ores and the discharge of the waters, a floor _e e_, _fig._ 715., is constructed above the bottom, over which the carriages are wheeled, and under which the waters are discharged.

The timbering of shafts varies in form, as well as that of galleries, according to the nature and the locality of the ground which they traverse, and the purposes which they are meant to serve. The shafts intended to be stayed with timber are usually square or rectangular, because this form, in itself more convenient for the miner, renders the execution of the timbering more easy. The wood-work consists generally of rectangular frames, the spars of which are about eight inches in diameter, and placed at a distance asunder of from a yard to a yard and a half. The spars are never placed in contact, except when the pressure of the earth and the waters is very great. The pieces composing the frames are commonly united by a half-check, and the longer of the two pieces extends often beyond the angles, to be rested in the rock. Whether the shaft is vertical or inclined, the frame-work is always placed so that its plane may be perpendicular to the axis of the pit. It happens sometimes in inclined shafts that there are only two sides, or even a single one, which needs to be propped. These are stayed by means of cross beams, which rest at their two ends in the rock. When the frames do not touch one another, strong planks or stakes are fastened behind them to sustain the ground. To these planks the frames are firmly connected, so that they cannot slide. In this case the whole timbering will be supported, when the lower frame is solidly fixed, or when the pieces from above pass by its angles to be abutted upon the ground.

In the large rectangular shafts, which serve at once for extracting the ores, for the discharge of the waters, and the descent of the workmen, the spaces destined for these several purposes are in general separated by partitions, which also serve to increase the strength of the timberings, by acting as buttresses to the planks in the long sides of the frame-work. Occasionally a partition separates the ascending from the descending basket, to prevent their jostling.--Lastly, particular passages are left for ventilation.

As it is desirable that the wood shall retain its whole force, only those pieces are squared which absolutely require it. The spars of the frames in shafts and galleries are deprived merely of their bark, which by holding moisture, would accelerate the decomposition of the wood. The alburnum of oak is also removed.

Resinous woods, like the pine, last much shorter than the oak, the beech, and the cherry-tree; though the larch is used with advantage. The oak has been known to last upwards of 40 years; while the resinous woods decay frequently in 10. The fresher the air in mines, the more durable is the timbering.

The marginal _figs._ 717, 718. represent two vertical sections of a shaft, the one at right angles to the other, with the view of showing the mode of sustaining the walls of the excavation by timbering. It is copied from an actual mine in the Hartz. There we may observe the spaces allotted to the descent of the miners by ladders, to the drainage of the waters by pumps P, and rods _t_, and to the extraction of the mineral substances by the baskets B. _a_, _b_, _c_, _f_, _h_, _k_, various cross timbers; A, C, E, upright do.; R, pump cistern; V, W, corve-ways. The shafts here shown, are excavated in the line of the vein itself,--the rock enclosing it being seen in the second figure.

In a great many mines it is found advantageous to support the excavations by brick or stone buildings, constructed either with or without mortar. These constructions are often more costly than wooden ones, but they last much longer, and need fewer repairs. They are employed instead of timberings, to support the walls and roof of galleries, to line the sides of shafts, and to bear up the roofs of excavations.

Sometimes the two sides of a gallery are lined with vertical walls, and its roof is supported by an ogee vault, or an arch. If the sides of the mine are solid, a simple arch is sufficient to sustain the roof and at other times the whole surface of a gallery is formed of a single elliptic vault, the great axis of which is vertical; and the bottom is surmounted by a wooden plank, under which the waters run off; see _fig._ 719.

Walled shafts also are sometimes constructed in a circular or elliptic form, which is better adapted to resist the pressure of the earth and waters. Rectangular shafts of all dimensions, however, are frequently walled.

The sides of an excavation may also be supported by filling it completely with rubbish. Wherever the sides need to be supported for some time without the necessity of passing along them, it is often more economical to stuff them up with rubbish, than to keep up their supports. In the territory of Liege, for example, there have been shafts thus filled up for several centuries; and which are found to be quite entire when they are emptied. The rubbish is also useful for forming roads among steep strata, for closing air-holes, and forming canals of ventilation.

_Figs._ 719. 720. 721. represent the principal kinds of mason-work employed in the galleries and shafts of mines. _Fig._ 722. exhibits the walling in of the cage of an overshot water-wheel, as mounted within a mine. Before beginning to build, an excavation large enough must be made in the gallery to leave a space three feet and a half high for the workmen to stand in, after the brick-work is completed. Between the two opposite sides, cross beams of wood must be fixed at certain distances, as chords of the vault, over which the rock must be hollowed out to receive the arch-stones, and the centring must then be placed, covered with deals to receive the _voussoirs_, beginning at the flanks and ending with the key-stone. When the vault is finished through a certain extent, the interval between the arch and the rock must be rammed full of rubbish, leaving passages if necessary through it and the arch, for currents of water.

In walling galleries, attention must be paid to the direction of the pressure, and to build vertically or with a slope accordingly. Should the pressure be equal in all directions, a closed vault, like _fig._ 719., should be formed. For walls not far from the vertical, salient or buttressed arches are employed, as shown in _fig._ 720., called in German _überspringende bogen_; for other cases, twin-arches are preferred, with an upright wall between.

_Fig._ 721. is a transverse section of a walled drain-gallery, from the grand gallery of the Hartz; see also _fig._ 722. _a_ is the rock which needs to be supported only at the sides and top; _b_, the masonwork, a curve formed of the three circular arcs upon one level; _c_, the floor for the watercourse. _Fig._ 719. is a cross section of a walled gallery, as at Schneeberg, Rothenburg, Idria, &c.; _d_, is the rock, which is not solid either at the flanks, roof, or floor; _e_, the elliptic masonwork; _f_, the wooden floor for the waggons, which is sometimes, however, arched in brick to allow of a watercourse beneath it.

_Fig._ 720. shows two vertical projections of a portion of a walled shaft with buttresses, as built at the mine _Vater Abraham_, near Marienberg. J is a section in the direction of the vein _g h_, to show the roof of the shaft. I, a section exhibiting the slope of the vein _g h_, into which the shaft is sunk; _m_ is the wall of the vein; _k_ is the roof of the same vein; _n_, buttresses resting upon the flanks of the shaft; _g_, great arcs on which the buttresses bear; _y_, vertical masonwork; _z_, a wall which divides the shaft into two compartments, of which the larger _p_ is that for extracting the ore, and the smaller for the draining and descent of the miners.

_Fig._ 722. C D is the shaft in which the vertical crank-rods _c g_, _e d_, move up and down. F, is a double hydraulic wheel, which can be stopped at pleasure by a brake mounted upon the machine of extraction. G, is the drum of the gig or whim for raising the _corves_ or tubs (_tonnes_); H, is the level of the ground, with the carpentry which supports the whim and its roof. _k_, is the key-stone of the _ogee_ arch which covers the water-wheel; _a_, is the opening or window, traversed by the extremity of the driving shaft, upon each side of the water-wheel, through which a workman may enter to adjust or repair it; _c b_, line of conduits for the streams of water which fall upon the hydraulic wheel; _c_, _g_, double crank with rods, whose motion is taken off the left side of the wheel; _e_, _d_, the same upon the right side. The distance from H to F is about 22 yards.

_Figs._ 723. 724. present two vertical sections of the shaft of a mine walled, like the roof of a cavern, communicating with the galleries of the roof and the wall of the vein, and well arranged for both the extraction of the ore, and the descent of the miners. The vertical partition of the shaft for separating the passage for the corves or tubs from the ladders is omitted in the figure, for the sake of clearness.

In _fig._ 723., A, B are the side walls supported upon the buttresses C and D; in _fig._ 724., E is the masonry of the wall, borne upon the arch F at the entrance to a gallery; the continuation being at G, which is sustained by a similar arch built lower.

L, is the vault arch of the roof, supported upon another vault M, which presents a double curvature, at the entrance of a gallery; at H is the continuation of the arch or vault L, which underneath is supported in like manner at the entrance of a lower gallery.

_a b_, _c d_, _fig._ 723., are small upright guide-bars or rods for one of the corves, or kibbles.

_e f_, _g h_, are similar guide-bars for the other corf.

_i i_, are cross-bars of wood, which support the stays of the ladders of descent.

_k k_, are also cross-bars by which the guide-rods are secured.

_t_, a _corf_, or extraction kibble, furnished with friction rollers; the other corf is supposed to be drawn up to a higher level, in the other vertical passage.

_Figs._ 725. 726. represent in a vertical section the mode of timbering the galleries of the silver and lead mines at Andreasberg in the Hartz. _Fig._ 725. shows the plan viewed from above. Upon the roof of the timbering, the workman throws the waste rubbish, and in the empty space below, which is shaded black, he transports in his waggons or wheelbarrows the ores towards the mouth of the mine. _Fig._ 726. is the cross section of the gallery. In the two figures, _a_ represents the rock, and _b_ the timbering; round which there is a garniture of small spars or lathes for the purpose of drainage and ventilation, with the view of promoting the durability of the wood-work.

The working of minerals by the _mass_ is well exemplified a few leagues to the north of Siegen, near the village of Müsen, in a mine of iron and other metals, called _Stahlberg_, which forms the main wealth of the country. The plan of working is termed _the excavation of a direct or transverse mass_. It shows in its upper part the danger of bad mining, and in its inferior portion, the regular workings, by whose means art has eventually prevented the destruction of a precious mineral deposit.

_Fig._ 727. is a vertical section of the bed of ore, which is a _direct_ mass of spathose iron, contained in transition rock (greywacke). _a_, _a_, _a_, are pillars of the sparry ore, reserved to support the successive stages or floors, which are numbered 1. 2. 3. &c.; _b_, _b_, _b_, are excavations worked in the ore; which exhibit at the present day several floors of arches, of greater or less magnitude, according to the localities. It may be remarked, that where the metallic deposit forms one entire mass, rich in spathose iron ore of good quality, there is generally given to the vaults a height of three fathoms; leaving a thickness over the roof of two fathoms, on account of the numerous fissures which pervade the mass. But where this mass is divided into three principal branches, the roof of the vaults has only a fathom and a half of thickness, while the excavation is three fathoms and a half high. In the actual state of the workings, it may be estimated that from all this direct mass, there is obtained no more out of every floor than one-third of the mineral. Two-thirds remain as labours of reserve, which may be resumed at some future day, in consequence of the regularity and the continuation of the subterranean workings. _e_ is a shaft for extraction, communicating below with the gallery of efflux _k_; _h_ is an upper gallery of drainage, which runs in different directions (one only being visible in this section) over a length of 400 fathoms. The lower gallery _k_ runs 646 fathoms in a straight line. The mine of Stahlberg has furnished annually on an average since 1760 about 25,000 cubic feet (French) of an excellent spathose ore of iron. _m m_, represents the mass of sparry iron.

_Figs._ 728, 729, 730. represent the cross system of mining, which consists in forming galleries through a mineral deposit, from its wall or floor towards its roof, and not, as usual, in the direction of its length. This mode was contrived towards the middle of the 18th century, for working the very thick veins of the Schemnitz mine in Hungary, and it is now employed with advantage in many places, particularly at Idria in Carniola. In the two sections _figs._ 728., 730., as well as in the ground plan _fig._ 729., the wall is denoted by _m m_, and the roof by _t t_. A first gallery of prolongation E F, _fig._ 730., being formed to the wall, transverse cuts, _a a_, are next established at right angles to this gallery, so that between every two there may be room enough to place three others, _b_, _c_, _b_, _fig._ 729. From each of the cuts _a_, ore is procured by advancing with the help of timbering, till the roof _t_ be reached. When this is done, these first cuts _a_, are filled up with rubbish, laid upon pieces of timber with which the ground is covered, so that if eventually, it should be wished to mine underneath, no downfall of detritus is to be feared. These heaps of rubbish rise only to within a few inches of the top of the cuts _a_, in order that the working of the upper story may be easier, the bed of ore being there already laid open upon its lower face.

In proportion as the cuts _a_, of the first story E F, are thus filled up, the greater part of the timbering is withdrawn, and made use of elsewhere. The intermediate cuts _b_, _c_, _b_, are next mined in like manner, either beginning with the cuts _c_, or the cuts _b_, according to the localities. From _fig._ 729. it appears that the working may be so arranged, that in case of necessity, there may be always between two cuts in activity the distance of three cuts, either not made, or filled up with rubbish. Hence, all the portion of the bed of ore may be removed, which corresponds to a first story E F _fig._ 730., and this portion is replaced by rubbish.

The exploration of the upper stories E´ F´, E² F², E³ F³, is now prepared in a similar manner; with which view shafts _h h_³, _k k_³, are formed from below upwards in the wall _m_ of the deposit, and from these shafts oblong galleries proceed, established successively on a level with the stories thus raised over one another. See _fig._ 730. The following objects may be specified in the figures:--

_a a_, the first cuts filled up with rubbish, upon the first story E F, _fig._ 729.

_b b_, other cuts subsequently filled up, upon the same story.

_c_, the cut actually working.

_d_, the front of the cut, or place of actual excavation of the mineral deposit.

_e_, masses of the barren rock, reserved in the cutting, as pillars of safety.

_f_, galleries, by means of which the workmen may turn round the mass _e_, in order to form, in the roof _t_, an excavation in the direction of the deposit.

_g_, rubbish behind the mass _e_.

_k k_, two shafts leading from the first story E F, to the upper stories of the workings, as already stated.

_m_, the wall, and _t_ the roof of the mineral bed.

In the second story E´ F´, the gallery of prolongation F´, _figs._ 728. and 730., is not entirely perforated; but it is further advanced than that of the third story, which, in its turn, is more than the gallery of the fourth.

From this arrangement there is produced upon _fig._ 730. the general aspect of a working by reversed steps.

Whenever the workings of the cuts _c_ in the first story are finished, those of the second, _a´ a´_, may be begun in the second; and thus by mounting from story to story, the whole deposit of ore may be taken out and replaced with rubbish. One great advantage of this method is, that nothing is lost; but it is not the only one. The facilities offered by the system of _cross workings_ for disposing of the rubbish, most frequently a nuisance to the miner, and expensive to get rid of, the solidity which it procures by the banking up, the consequent economy of timbering, and saving of expense in the excavation of the rock, reckoning from the second story, are so many important circumstances which recommend this mode of mining. Sometimes, indeed, rubbish may be wanted to fill up, but this may always be procured by a few accessory perforations; it being easy to establish in the vicinity of the workings a vast excavation in the form of a vault, or kind of subterraneous quarry, which may be allowed to fall in with proper precautions, and where rubbish will thus accumulate in a short time, at little cost.

_Fig._ 731. represents a section of the celebrated lead mines of Bleyberg in Carinthia, not far from Villach.

_b_, _c_, is the ridge of the mountains of compact limestone, in whose bosom the workings are carried on.

_e_, is the metalliferous valley, running from east to west, between the two parallel valleys of the Gail and the Drave, but at a level considerably above the waters of these rivers.

_f g_, is the direction of a great many vertical beds of metalliferous limestone.

On considering the direction and dip of the marly schist, and metalliferous limestone, in the space _w_, _w_, to the west of the line 1, _s_, it would appear that a great portion of this system of mountains has suffered a slip between 1, _s_, and a parallel one towards the east; whereby, probably, that vertical position of the strata has been produced, which exists through a considerable extent. The metalliferous limestone is covered to a certain thickness with a marly schist, and other more recent rocks. It is in this schist that the fine marble known under the name of the _lumachella of Bleyberg_ is quarried.

The galena occurs in the bosom of this rock in flattened masses, or blocks of a considerable volume, which are not separated from the rest of the calcareous beds by any seam. It is accompanied by zinc ore (_calamine_), especially in the upper parts of the mountain.

Several of the workable masses are indicated by _r_, _r_³; each presents itself as a solid analogous to a very elongated ellipse, whose axis dips, not according to the inclination of the surrounding rock, but to an oblique or intermediate line between this inclination, and the direction of the beds of limestone; as shown by _r w_, _r´ u_. Every thing indicates the contemporaneous formation of the limestone, and the lying beds of the lead ore.

The accidents or faults called _kluft_ (_rent_) at Bleyberg are visible on the surface of the ground. Experienced miners have remarked that the rich masses occur more frequently in the direction of these accidents than elsewhere.

It is in general by galleries cut horizontally in the body of the mountain, and at different levels, _s_, _g_, _s f_, that the miner advances towards the masses of ore _r_, _r_³. Many of these galleries are 500 fathoms long before they reach a workable mass. The several galleries are placed in communication by a few shafts, such as _t_; but few of these are sunk deeper than the level of the valley _e_.

The total length of the mines of Bleyberg is about 10,000 yards, parallel to the valley _e_; in which space there are 500 concessions granted by the government to various individuals or joint stock societies, either by themselves or associated with the government.

The metalliferous valley contains 5000 inhabitants, all deriving subsistence from the mines; 300 of whom are occupied in the government works.

Each concession has a number and a name; as Antoni, Christoph, Matthæus, Oswaldi, 2, 8, 36, &c.

_Fig._ 732 is a section in the quicksilver mine of Idria. 1. is the gray-limestone; 2. is a blackish slate; 5. is a grayish slate. Immediately above these transition rocks lies the bed containing the ores called _corallenerz_, which consist of an intimate mixture of sulphuret of mercury and argillaceous limestone; in which four men can cut out, in a month, 2-1/2 toises cube of rock.

_Fig._ 733. represents a section of part of the copper mine of Mansfeldt; containing the cellular limestone, called _rauchwacke_, always with the compact marl-limestone called zechstein; the cupreous schist, or _kupferschiefer_; the wall of grayish-white sandstone, called the _weisse liegende_; and the wall of red sandstone, or the _rothe liegende_. The thin dotted stratum at top is vegetable mould; the large dotted portion to the right of the figure is oolite; the vein at its side is sand; next is _rauchwacke_; and lastly, the main body of fetid limestone, or _stinkstein_.

_Fig._ 734. represents one of the Mansfeldt copper schist mines in the district called Burgoerner, or Preusshoheit.

1. Vegetable mould, with siliceous gravel.

2. Ferruginous clay or loam.

3. Sand, with fragments of quartz.

4. Red clay, a bed of variable thickness as well as the lower strata, according as the cupreous schist is nearer or farther from the surface.

5. Oolite (_roogenstein_).

6. Newer variegated sandstone, (_bunter sandstein_).

7. Newer gypsum; below which, there is

8. A bluish marly clay.

9. Stinkstone, or lucullite.

10. Friable grayish marl.

11. Older gypsum, a rock totally wanting in the other districts of the mines of Rothenberg; but abounding in Saxon Mansfeldt, where it includes vast caverns known among the miners by the name of _schlotten_, as indicated in the figure.

12. The calcareous rock called _zechstein_. The lower part of this stratum shows symptoms of the cupriferous schist that lies underneath. It presents three thin bands, differently modified, which the miner distinguishes as he descends by the names of the sterile or rotten (_faüle_) rock; the roof (_dachklotz_); and the main rock (_oberberg_.)

13. Is a bed of cupriferous schist (_kupferschiefer_), also called the _bitumino-marly_ schist, in which may be noted, in going down, but not marked in the figure:--

_a_, the _lochberg_, a seam 4 inches thick. _b_, the _kammschale_, 1/4 of an inch thick. _c_, the _kopfschale_, one inch thick.

These seams are not worth smelting; the following, however, are:--

_d_, the _schiefer kopf_, the main copper-schist, 2 inches thick. _e_, a layer called _lochen_, one inch thick.

14. The wall of sandstone, resting upon a porphyry.

_Fig._ 735. is a section of the mines of Kiegelsdorf in Hessia, presenting--

1. Vegetable mould.

2. Limestone distinctly stratified, frequently of a yellowish colour, called _lagerhafter kalkstein_.

3. Clay, sometimes red, sometimes blue, sometimes a mixture of red, blue, and yellow.

4. The cellular limestone (_rauhkalk_). This rock differs both in nature and position from the rock of the same name at Mansfeldt.

5. Clay, usually red, containing veins of white gypsum, and fine crystals of selenite.

6. Massive gypsum of recent formation.

7. Fetid limestone, compact and blackish gray, or cellular and yellowish gray.

8. Pulverulent limestone, with solid fragments interspersed.

9. Compact marl-limestone, or _zechstein_, which changes from a brownish colour above to a blackish schist below, as it comes nearer the cupreous schist, which seems to form a part of it.

10. Cupreous schist (_kuperschiefer_), of which the bottom portion, from 4 to 6 inches thick, is that selected for metallurgic operations. Beneath it, is found the usual wall or bed of sandstone. A vein of cobalt ore _a_, which is rich only in the grayish-white sandstone (_weisse liegende_), traverses and deranges all the beds wherever it comes.

_Of working mines by fire._--The celebrated mine worked since the tenth century in the mountain called _Rammelsberg_, in the Hartz, to the south of Goslar, presents a stratified mass of ores, among the beds of the rock which constitute that mountain. The mineral deposit is situated in the earth, like an enormous inverted wedge, so that its thickness (power), inconsiderable near the surface of the ground, increases as it descends. At about 100 yards from its outcrop, reckoning in the direction of the slope of the deposit, it is divided into two portions or branches, which are separated from each other, throughout the whole known depth, by a mass of very hard clay slate, which passes into flinty slate. The substances composing the workable mass are copper and iron pyrites with sulphuret of lead (galena), accompanied by quartz, carbonate of lime, compact sulphate of baryta, and sometimes gray copper ore, sulphuret of zinc, and arsenical pyrites. The ores of lead and copper contain silver and gold, but in small proportion, particularly as to the last.

A mine so ancient as that of Rammelsberg, and which was formerly divided among several adventurous companies, cannot fail to present a great many shafts and excavations; but out of the 15 pits, only two are employed for the present workings; namely, those marked A B and E F, in _fig._ 736., by which the whole extraction and drainage are executed.--The general system of exploitation by fire, as practised in this mine, consists of the following operations:--

1. An advance is made towards the deposits of ore, successively at different levels, by transverse galleries which proceed from the shaft of extraction, and terminate at the wall of the stratiform mass.

2. There is formed in the level to be worked, large vaults in the heart of the ore, by means of fire, as we shall presently describe.

3. The floor of these vaults is raised up by means of terraces formed from the rubbish, in proportion as the roof is scooped out.

4. The ores detached by the fire from their bed, are picked and gathered; sometimes the larger blocks are blasted with gunpowder.

5. Lastly, the ores thus obtained are wheeled towards the shaft of extraction, and turned out to the day.

Let us now see how the excavation by fire is practised; and in that view, let us consider the state of the workings in the mines of Rammelsberg in 1809. We may remark in _fig._ 736. the regularity of the vaults previously scooped out above the level B C, and the other vaults which are in full activity of operation. It is, therefore, towards the lower levels that the new workings must be directed. For this purpose, the transverse gallery being already completed, there is prepared on the first of these floors a vault of exploitation at _b_, which eventually is to become similar to those of the superior levels. At the same time, there is commenced at the starting point below it, reached by a small well dug in the line of the mineral deposit, a transverse gallery in the rock, by means of blasting with gunpowder. The rock is also attacked at the starting-point by a similar _cut_, which advances to meet the first perforation. In this way, whenever the vaults of the level C are exhausted of ore and terraced up with rubbish, those of the level beneath it will be in full activity.

Others will then be prepared at a lower level; and the exploitation may afterwards be driven below this level by pursuing the same plan, by which the actual depth of excavation has been gained.

In workings by fire we must distinguish, 1. The case where it is necessary to open a vault immediately from the floor; 2. The case where the vault having already a certain elevation, it is necessary to heighten its roof. In the former case, the wall or floor of the mineral deposit is first penetrated by blasting with gunpowder. As soon as this penetration is effected over a certain length, parallel to the direction of the future vault, as happens at _b_, there is arranged on the bottom a horizontal layer of billets of firwood, over which other billets are piled in nearly a vertical position, which rest upon the ore, so that the flame in its expansion comes to play against the mineral mass to be detached. When after some similar operations, the flame of the pile can no longer reach the ore of the roof on account of its height, a small terrace of rubbish must be raised on the floor of the deposit; and over this terrace, a new pile of faggots is to be heaped up as above described. The ancient miners committed the fault of constantly placing such terraces close to the roof, and consequently arranging the faggots against this portion of the ore, so that the flame circulated from the roof down to the floor. The result of such procedure was the weakening of the roof, and the loss of much of the ore which could not be extracted from so unstable a fabric; and besides, much more wood was burned than at the present day, because the action of the flame was dissipated in part against the whole mass of the roof, instead of being concentred on the portion of the ore which it was desired to dislodge. Now, the flame is usually made to circulate from the floor to the roof, in commencing a new vault.

When the vault has already a certain height, care is always taken that between the roof of the vault and the rubbish on which the pile is arranged, no more than two yards of space should intervene, in order that the flame may embrace equally the whole concavity of the vault, and produce an uniform effect on all its parts. Here, the pile is formed of horizontal beds, disposed crosswise above one another, and presents four free vertical faces, whence it has been called a _chest_ by the miners.

It is usually on Saturday that the fire is applied to all the piles of faggots distributed through the course of the week. Those in the upper floors of exploitation are first burned, in order that the inferior piles may not obstruct by their vitiated air, the combustion of the former. Thus, at 4 o’clock in the morning, the fires are kindled in the upper ranges; from pile to pile, the fireman and his assistant descend towards the lower floors, which occupies them till 3 o’clock in the afternoon. Vainly should we endeavour to describe the majestic and terrific spectacle which the fire presents, as it unfolds its wings under its metallic vaults, soon filled with vast volumes of smoke and flame. Let us mark the useful effect which it produces.

When the flame has beat for a few instants on the beds of ore, a strong odour of sulphur, and sometimes of arsenic is perceived; and soon thereafter loud detonations are heard in the vaults. Suddenly the flame is seen to assume a blue colour, or even a white; and at this period, after a slight explosion, flakes of the ore, of greater or less magnitude, usually fall down on the fire, but the chief portion of the heated mineral still remains fixed to the vault. The ores pass now into a shattered and divided condition, which allows them afterwards to be detached by long forks of iron. In this manner the fire, volatilizing entirely some principles, such as sulphur, zinc, arsenic, and water, changing the aggregation of the constituent parts of the ore, and causing fissures by their unequal expansibilities, facilitates the excavation of such materials as resist by their tenacity the action of gunpowder.

The combustion goes on without any person entering the mine from Saturday evening till Monday morning, on which day, the fireman and his assistants proceed to extinguish the remains of the bonfires. On Monday also some piles are constructed in the parts where the effect of the former ones has been incomplete; and they are kindled after the workmen have quitted the mine. On Tuesday all hands are employed in detaching the ores, in sorting them, taking them out, and preparing new piles against the next Saturday.

The labour of a week consists for every man of five posts during the day, each of 8 hours, and of one post of four hours for Saturday. Moreover, an extra allowance is made to such workmen as employ themselves some posts during the night.

The labour of one compartment or _atelier_ of the mine consists therefore in arranging the faggots, in detaching the ore which has already experienced the action of the fire, in breaking the blocks obtained, in separating the ore from the _débris_ of the pile, and whenever it may be practicable or useful, in boring holes for blasting with gunpowder. The heat is so great in this kind of mine, that the men are obliged to work in it without clothing.

We have already remarked, that besides the working by fire, which is chiefly used here, recourse is sometimes had to blasting by gunpowder. This is done in order either to recover the bottom part or ground of the vaults on which the fire can act but imperfectly, to clear away some projections which would interfere with the effect of the pile, or lastly to strip the surrounding rock from the mass of the ore, and thence to obtain schist proper for the construction of the rubbish-terraces.

The blasting process is employed when the foremen of the workshop or mine-chamber judge that a hole well placed may separate enough of ore to pay the time, the repair of tools, and the gunpowder expended. But this indemnification is rarely obtained. The following statement will give an idea of the tenacity which the mineral deposit often presents.

In 1808, in a portion of the Rammelsberg mine, the ore, consisting of extremely compact iron and copper pyrites, was attacked by a single man, who bored a mining hole. After 11 posts of obstinate labour, occupying altogether 88 hours, the workman, being vigilantly superintended, had been able to advance the hole to a depth of no more than 4 inches; in doing which he had rendered entirely unserviceable 126 punches or borers, besides 26 others which had been re-tipped with steel, and 201 which had been sharpened; 6-1/4 pounds of oil had been consumed in giving him light; and half a pound of gunpowder was required for blasting the bore. It was found from a calculation made upon these facts by the administration of mines, that every inch deep of this hole cost, at their low price of labour, nearly a florin, value two shillings and sixpence.

It is therefore evident that though the timber, of which the consumption is prodigiously great, were much less abundant and dearer than it still is at Rammelsberg, mining by fire would be preferable to every other mode of exploitation. It is even certain, that on any supposition, the employment of gunpowder would not be practicable for every part of the mine; and if fuel came to fail, it would be requisite to renounce the workings at Rammelsberg, although this mountain still contains a large quantity of metals.

If in all mines the free circulation of air be an object of the highest importance, we must perceive how indispensable it must be in every part of a mine where the mode of exploitation maintains the temperature of the air at 112° Fahr., when the workmen return into it after the combustion of the piles, and in which besides it is necessary that this combustion be effected with activity in their absence. But in consequence of the extent and mutual ramifications of the workings, the number of the shafts, galleries, and their differences of level, the ventilation of the mine is in a manner spontaneously maintained. The high temperature is peculiarly favourable to it. The aid of art consists merely in placing some doors judiciously, which may be opened or shut at pleasure, to carry on the circulation of the air.

In considering the Rammelsberg from its summit, which rises about 400 yards above the town of Goslar, we observe, first, beds of slaty sandstone, which become the more horizontal the nearer they approach to the surface. At about 160 yards below the top level there occurs, in the bosom of the slaty graywacke, a powerful stratum of shells impasted in a ferruginous sandstone. See D, _fig._ 730. In descending towards the face of the ore, the parallel stratification of the clay-slate which forms its walls and roof grows more and more manifest. Here the slate is black, compact, and thinly foliated. The inclination of the different beds of rock is indicated at B. The substance of the workable mass is copper and iron pyrites, along with sulphuret of lead, accompanied by quartz, carbonate of lime, compact sulphate of baryta, and occasionally gray copper (_fahlerz_), sulphuret of zinc, and arsenical pyrites.

The ores are argentiferous and auriferous, but very slightly so, especially as to the gold. It is the ores of lead and copper which contain the silver, and in the latter the gold is found, but without its being well ascertained in what mineral it is deposited. Sometimes the copper occurs in the native state, or as copper of cementation. Beautiful crystals of sulphate of lime are found in the old workings.

In _figs._ 736. 737., A B is the shaft of extraction, called the _Kahnenkuhler_; N is the ventilation shaft, called _Breitlingerwetterschacht_; P is the extraction shaft, called _Innier-schacht_.

E F, is a new extraction-shaft, called _Neuer treibschacht_, by which also the water is pumped up; by A B, and E F, the whole extraction and draining are carried on. The ores are raised in these shafts to the level of the waggon-gallery (_galerie de roulage_) _i_, by the whims _l_, _q_, provided with ropes and buckets. 1, 2, 3, 4, _fig._ 736., represent the positions of four water-wheels for working the whims; the first two being employed in extracting the ores, the last two in draining. The driving stream is led to the wheel 1, along the drift _l_; whence it falls in succession upon the wheels 2, 3, 4. The general system of working consists of the following operation;--

1. The bed of ore is got at by the transverse galleries, _m_, _n_, _o_, _q_, _r_, _s_, which branch off from the extraction shaft, and terminate at the wall of the main bed;

2. Great vaults are scooped out at the level of the workings, by means of fire;

3. The roofs of these vaults are progressively propped with mounds of rubbish;

4. The ores thus detached, or by blasting with gunpowder, are then collected;

5. Lastly, they are wheeled out to the day; and washed near Z.

COMPARATIVE TABLE of celebrated MINES in EUROPE and AMERICA. By F. Burr, Esq. (_Quarterly Mining Review for July_, 1835, p. 60.)

+--------+--------------+--------------+--------------+--------------+ | |CONSOLIDATED |VETA GRANDE |MINE OF |MINE OF | | |AND UNITED |MINES. |VALENCIANA. |HIMMELSFÜRST. | | |MINES. | | | | | +--------------+--------------+--------------+--------------+ | |(At present |(At present |(Richest of |(Richest of | | |the richest |the richest |the Mexican |the Saxon | | |mines in Corn-|mines in |mines at the |mines at the | | |wall.) |Mexico.) |beginning of |beginning of | | | | |the present |the present | | | | |century.) |century.) | | | | | | | |Situa- |Two miles east|Four miles |One mile north|Two miles | |tion |of Redruth. |north of |of Guanaxuato.|south-east of | | | |Zacatecas. | |Freyberg. | | | | | | | |Eleva- |Elevation of |Elevation of |Elevation of |Elevation of | |tion |the surface a-|the surface a-|the surface a-|the surface a-| | |bove the level|bove the level|bove the level|bove the level| | |of the sea, |of the sea, |of the sea, |of the sea, | | |from 200 to |supposed to be|7,617 feet. |1,346 feet. | | |300 ft.; depth|about 6000 |Elevation of |Elevation of | | |of the bottom |feet. Eleva- |the bottom of |the bottom of | | |of the mine |tion of the |the mine above|the mine above| | |below the |bottom of the |the level of |the level of | | |level of the |mine above the|the sea, 5,730|the sea, 263 | | |sea, about |level of the |feet. |feet. | | |1,370 feet. |sea, probably | | | | | |near 5,000 | | | | | |feet. | | | | | | | | | |Nature |The _Veta_ |The rock pre- |Primary clay |Transition | |of the |_Madre_ of |vailing in the|slate resting |clay slate, | |rock |Guanaxuato, |neighbourhood |immediately on|alternating | | |upon which |of Freyberg, |granite, a |with dolomite,| | |this mine is |in which this |short distance|and occasion- | | |worked, tra- |and most of |westward of |ally with | | |verses both |the other |the mines. The|greywacke. | | |clay slate and|mines are |clay slate is |This clay | | |porphyry, but |situate, is a |intersected by|slate is some-| | |it is most |formation of |numerous chan-|times decom- | | |productive in |primary |nels of por- |posed; it | | |the former |gneiss. |phyry, which |rests on sye- | | |rock. The clay| |have nearly |nitic rocks, | | |slate is con- | |the same di- |and is in some| | |sidered by | |rection as the|places covered| | |Humboldt to | |mineral veins,|with porphyry.| | |belong to the | |and are often | | | |transition | |of consider- | | | |class, but | |able width. | | | |situate near | |The porphyry | | | |the limits of | |sometimes | | | |primary forma-| |appears also | | | |tions. This | |to form large | | | |rock in depth,| |irregular mas-| | | |passes into | |ses in the | | | |chlorite | |clay slate. | | | |slate, and | |Both rocks are| | | |talc slate. It| |traversed by | | | |contains sub- | |veins of | | | |ordinate beds | |quartz and | | | |of syenite, | |clay inter- | | | |hornblende | |secting the | | | |slate, and | |metalliferous | | | |serpentine. | |veins. | | | |The porphyry | | | | | |rests upon the| | | | | |clay slate, | | | | | |and is con- | | | | | |formable to | | | | | |it, both in | | | | | |direction and | | | | | |stratifica- | | | | | |tion. | | | | | | | | | | |Nature |In the con- |One principal |One Veta (the |There are five| |of the |solidated |vein (the |_Veta Madre_) |veins worked | |metalli-|mines, the |_Veta Grande_)|which is often|in this mine. | |ferous |eight follow- |which is gen- |separated into|The principal | |deposits|ing lodes are |erally sepa- |three |vein (_Teich- | | |extensively |rated into |branches, ex- |flache_) is | | |worked:--Wheal|three |tending from |from one foot | | |Fortune lode, |branches, and |130 to 160 |six inches, to| | |Cusvea lode, |sometimes into|feet in width.|three feet in | | |Deeble’s lode,|four. When |When not rami-|width, the | | |Old lode, |ramified, the |fied, its |others are | | |Taylor’s lode,|width extends |width varies |from six to 12| | |Tregonning’s |to 60 or 70 |from 20 or 30 |inches wide. | | |lode, Martin’s|feet; when |to 60 or 70 |The direction | | |lode, and |united, it |feet, but is |of this vein, | | |Glover’s lode.|varies from 8 |more commonly |is nearly | | |In the united |or 10 to 20 or|from 40 to 50 |north and | | |mines, the |30 feet. The |feet. The di- |south, its un-| | |principal |branches are |rection of the|derlie is | | |workings are |generally a- |vein, is |west, and a- | | |upon the Old |bout 10 or 12 |north-west and|bout three | | |lode, and a- |feet wide, and|south-east; |feet per fath-| | |bout five or |the upper one |its underlie |om. Some of | | |six others are|is most pro- |is south, and |the other | | |more or less |ductive. |about five or |veins inter- | | |productive. |The direction |six feet per |sect it. | | |Numerous smal-|of the Veta |fathom. | | | |ler lodes or |Grande, is | | | | |“branches” oc-|from 30 to 40 | | | | |cur also in |degrees south | | | | |both mines. |of east, and | | | | |The principal |north of west,| | | | |lodes are from|and its under-| | | | |2 or 3, to 7 |lie, from two | | | | |or 8 feet |to three feet | | | | |wide; the |per fathom | | | | |“branches” are|south. Other | | | | |generally 12 |veins of less | | | | |or 18 inches |size, occur in| | | | |wide. The di- |the neighbour-| | | | |rection of the|hood of the | | | | |lodes varies |Veta Grande, | | | | |from nearly |which cross it| | | | |east and west |at an acute | | | | |to about 20 |angle. One of | | | | |degrees north |these appears | | | | |of east and |to heave the | | | | |south of west.|vein for about| | | | |The underlie |700 feet, be- | | | | |of the princi-|ing the most | | | | |pal lodes, is |remarkable de-| | | | |from 2 to 3 |rangement of | | | | |feet per fath-|the kind on | | | | |om north, that|record. | | | | |of the smaller| | | | | |ones about the| | | | | |same south. | | | | | | | | | | |Ores |Chiefly copper|Chiefly red |Sulphuret of |Argentiferous | | |ore, occasion-||silver, na- |silver, native|sulphuret of | | |ally native |tive silver, |silver, pris- |lead, native | | |copper, blue |sulphuret of |matic black |silver, sul- | | |and green car-|silver, and |silver, red |phuret of | | |bonate of |argentiferous |silver, native|silver, red | | |copper. Tin, |pyrites. |gold, argen- |silver. | | |or oxide of | |tiferous | | | |tin, also oc- | |galena. | | | |curs, but not | | | | | |in very great | | | | | |abundance. | | | | | | | | | | |Produce |9-1/4 per |3-1/2 oz. per |Four ounces of|Six to seven | |of the |cent. of fine |quintal. |silver per |ounces of sil-| |ores |copper; aver- | |quintal of 100|ver per quin- | | |age produce in| |lbs., equiva- |tal of 100 | | |100 parts of | |lent to 2-1/2 |lbs. Equiva- | | |ore. | |parts of metal|lent to from | | | | |in 1,000 of |3-3/4 to 4-1/2| | | | |ore, or 1/4 |parts of metal| | | | |per cent. |in 1,000 of | | | | | |ore, or from | | | | | |3-8ths to | | | | | |nearly 1/2 per| | | | | |cent. | | | | | | | |Vein- |Chiefly |Chiefly |Quartz, ame- |Quartz, pearl-| |stone |quartz, of |quartz, occa- |thyst, carbon-|spar, and cal-| | |which many |sionally ame- |ate of lime, |careous spar. | | |varieties oc- |thyst, carbon-|pearlspar, and| | | |cur. |ate of lime, |hornstone. | | | | |and sulphate | | | | | |of barytes. | | | | | | | | | |Mineral |The ores are |The ores are |The ores are |The ores are | |sub- |generally |generally |accompanied by|accompanied by| |stances |accompanied by|accompanied by|blende, |blende, | | |“gossan”[34] |blende, sul- |spathose iron,|spathose iron,| | |in the backs |phuret of |copper and |and a little | | |of the lodes, |antimony, and |iron pyrites. |iron and ar- | | |by blende, and|iron pyrites. | |senical py- | | |by iron, and | | |rites. | | |arsenical | | | | | |pyrites in | | | | | |depth. | | | | | | | | | | |Depth of|_Woolf’s en-_ |_Tiro Gener-_ |_Tiro Gener- |_Franken- | |the |_gine-shaft_, |_al_, 182 |al_, 310 fath-|schacht_, 180 | |princi- |248 fathoms; |fathoms; |oms. |fathoms. | |pal |Pearce’s _en-_|_Gallega_ | | | |shafts |_gine-shaft_, |shaft, 138 | | | | |275 fathoms. |fathoms. | | | | |Some of the | | | | | |other engine | | | | | |shafts are | | | | | |scarcely in- | | | | | |ferior in | | | | | |depth. | | | | | | | | | | |Depth of|At Woolf’s |There is no |There is no |The adit at | |adit at |engine-shaft, |adit to this |adit to this |the shaft | |the |13 fathoms. |mine. |mine. |called Fran- | |princi- |The average | | |kenschacht is | |pal |depth of the | | |47 fathoms in | |shafts |adit at the | | |depth. | | |other engine- | | | | | |shafts is a- | | | | | |bout 30 or 40 | | | | | |fathoms. | | | | | | | | | | |Quantity|Varies from |About 80 gal- |The Valenciana|50 gallons per| |of water|2,000 to 3,000|lons per min- |was a dry mine|minute. | | |gallons per |ute. |from its com- | | | |minute. | |mencement in | | | | | |1760 to 1780, | | | | | |when it first | | | | | |became | | | | | |troubled with | | | | | |water, in con-| | | | | |sequence of | | | | | |some of the | | | | | |workings being| | | | | |inadvertently | | | | | |communicated | | | | | |with the ad- | | | | | |joining mine | | | | | |of Tepeyac; | | | | | |which, al- | | | | | |though upon | | | | | |the same vein,| | | | | |was extremely | | | | | |wet. The quan-| | | | | |tity of water | | | | | |raised during | | | | | |the late work-| | | | | |ing appears to| | | | | |have been a- | | | | | |bout 110 gal- | | | | | |lons per min- | | | | | |ute, but the | | | | | |regular influx| | | | | |was much less.| | | | | | | | |Height |About 230 |On an average |310 fathoms. |133 fathoms. | |to which|fathoms at the|about 150 | | | |the |consolidated |fathoms. | | | |water is|mines, at the | | | | |raised |united mines, | | | | | |about 110 | | | | | |fathoms. | | | | | | | | | | |Power |9 steam-en- |Usually 10 |A steam-engine|Two water- | |employed|gines; 3 of |malacates.[b] |of 30-inch |wheels, each | |in |90-inch cylin-| |cylinder, and |42 feet in | |drainage|der, 3 of 85, | |7 malacates. |diameter. | | |1 of 80, and 2| | | | | |of 65. A water| | | | | |wheel, 48 feet| | | | | |in diameter. | | | | | | | | | | |Probable|1,500 con- |32 horses con-|65 horses con-|16 horses con-| |equiva- |stantly at |stantly work- |stantly at |stantly at | |lent in |work, or a |ing, or a |work, or a |work or a | |actual |total number |total number |total number |total number | |horse- |of above |of about 100 |of about 200. |of about 50. | |power |4,500. |horses.[c] | |[d] | | | | | | | |Average |12,700_l._ |20,000_l._ per|About |Cannot be as- | |annual |taking the |annum.[c] |40,000_l._, |certained, but| |expense |average of the| |per annum.[d] |evidently very| |in |last ten | | |small.[d] | |drainage|years.[a] | | | | | | | | | | |Quantity|16,400 tons of|21,380 tons of|32,500 tons of|630 tons of | |of ore |copper ore, a |silver ore.[c]|silver ore.[d]|silver ore.[d]| |annually|few tons of | | | | |produced|tin ore.[a] | | | | | | | | | | |Produce |1,517 tons of |153,000 lbs. |221,900 lbs. |6,160 lbs. | |in metal|fine copper, a|troy of sil- |troy silver. |troy of sil- | | |little tin.[a]|ver.[c] |[d] |ver.[d] | | | | | | | |Total |119,800_l._[a]|423,400_l._ |About |About | |returns,| |per annum.[c] |600,000_l._[d]|18,000_l._[d] | |or value| | | | | |of the | | | | | |above | | | | | | | | | | | |Total |93,500_l._ ex-|252,170_l._ |197,900_l._ |9,500_l._ per | |costs of|clusive of |per annum.[c] |per annum.[d] |annum.[d] | |the mine|lord’s dues; | | | | | |98,600_l._ in-| | | | | |cluding lord’s| | | | | |dues.[a] | | | | | | | | | | |Clear |21,000_l._ per|171,240_l._ |118,750_l._ |3,560_l._ per | |profit |annum.[a] |per annum.[c] |per annum.[d] |annum.[d] | |to the | | | | | |proprie-| | | | | |tors | | | | | | | | | | | |Amount |75,000_l._[a] |130,000_l._[c]|Cannot be as- |Cannot be as- | |of | | |certained, but|certained, but| |capital | | |known to have |probably very | |invested| | |been very |small.[d] | | | | |small.[d] | | | | | | | | |Interest|280 per cent. |Nearly 700 per|Not known, but|Not known, but| |on |after paying |cent. after |certainly many|probably very | |capital |back the orig-|paying back |hundred per |high.[d] | |invested|inal capital. |the original |cent.[d] | | | |[a] |capital.[c] | | | | | | | | | |Propor- |Costs exclu- |About 59-1/2 |Costs 60 per |Costs 73 per | |tion of |sive of lord’s|per cent. |cent. In the |cent.[d] | |costs to|dues, 78 per | |nine years | | |returns |cent.[a] | |following, the| | | | | |proportion was| | | | | |80 per cent., | | | | | |at the end of | | | | | |that time the | | | | | |working of the| | | | | |mine was | | | | | |stopped by the| | | | | |revolution, in| | | | | |the year 1809.| | | | | |[d] | | | | | | | | |Number |About 2,500 |About 900, of |3,100 Indians |700 miners of | |of men |persons, of |whom nearly |and Mestizoes,|whom 550 are | |employed|whom about |600 are em- |of whom 1,800 |employed under| | |1,450 are em- |ployed under |are employed |ground. | | |ployed under |ground. |under ground. | | | |ground. | | | | | | | | | | |Wages of|Probably about|About 8 or 9 |From 4 to 5 |About 1_s._ | |the |3 shillings on|shillings per |shillings. |6_d._ per day.| |mines |an average. |day. | | | |per day | | | | | | | | | | | |Quantity| | |1,420 cwt.; |240 cwt.; | |and ex- | | |value |value | |pense of| | |15,830_l._ |1,070_l._ | |powder | | | | | | | | | | | |Manner |Sold to the |Chiefly re- |Sold to the |Delivered to | |in which|smelting com- |duced by the |Rescatadores, |the government| |the ores|panies, and |company at the|and reduced by|reduction | |are dis-|smelted by |hacienda of |smelting and |works in the | |posed of|them at Swan- |Sanceda, by |amalgamation |neighbourhood | | |sea, in South |smelting and |at haciendas, |of Freyberg, | | |Wales. |amalgamation. |in the neigh- |where they are| | | | |bourhood of |partly | | | | |Guanaxuato. |smelted, and | | | | | |partly amal- | | | | | |gamated. | +--------+--------------+--------------+--------------+--------------+

[a] Average of the last Ten Years. [b] Malacate; a horse whim. [c] Average of the last Six Years. [d] Average year at the end of the Eighteenth Century.

[34] Gossan, or Gozzan; oxide of iron and quartz.

VENTILATION OF MINES.

When men penetrate by narrow passages into the interior of the earth, their respiration, joined to the combustion of candle and gunpowder, are not long of vitiating the air. The decomposition of wood contributes to the same effect, as also the mineral bed itself, especially in coal mines, by the carburetted hydrogen and carbonic acid evolved, and from the absorption of oxygen by pyrites. In many cases, arsenical and mercurial vapours are disengaged. Hence the necessity of maintaining in subterranean cavities a continual circulation of air, which may renew the atmosphere round the miners. The whole of the means employed to produce this effect, constitutes what is called the _ventilation of mines_.

These means are divided into _natural_ and _artificial_. The _natural means_ are the currents produced by the difference of density between the air of mines and the external air; the _artificial_ are air-exhausters or condensers, fires, &c.

The temperature of the air of the subterranean workings surpasses the mean temperature of the place in which the mine is opened. Hence it is lighter in winter, but in summer often heavier than the air of the atmosphere. For this reason, when the mine presents two openings at different levels, the air naturally flows out by the most elevated in winter, and by the lowest in summer. We may take advantage of this circumstance, to lead the air into the bottom of even a very long gallery, opening into the side of the mountain, by piercing a shaft into its roof at some distance from the entrance, and dividing the gallery by a horizontal floor into two parts, which have no mutual communication, except at the furthest extremity--the upper part communicating with the shaft, and the under with the mouth of the gallery. If the two compartments have different dimensions, the air in the smaller sooner comes into an equilibrium of temperature with the rock; and the difference of temperature of the two compartments is sufficient to produce a current. If a streamlet of water flows through this gallery, it facilitates the flow of the air along the lower compartment. If a mine has several openings situated on the same level, it rarely happens but some peculiar circumstance destroys, during the colds of winter and the heats of summer, the equilibrium of the air. But in spring and autumn, when the external air is nearly of the same temperature with that of the mines, the above-named causes are almost always too feeble to excite an issuing current. This effect is, however, frequently obtained by raising over one of the shafts a chimney 20 or 30 yards high, which alone produces the effect of an opening at a different level. It has been remarked that stormy weather usually deranges every system of ventilation. See PITCOAL and VENTILATION.

MINIUM. (Eng. and Fr., _Red lead_; _Mennige_, Germ.) This pigment is a peculiar oxide of lead, consisting of two atoms of the protoxide and one of the peroxide; but, as found in commerce, it always contains a little extra protoxide, or yellow massicot. It is prepared by calcining lead upon a reverberatory hearth with a slow fire, and frequent renewal of the surface with a rake, till it becomes an oxide, taking care not to fuse it. The calcined mass is triturated into a fine powder in a paint mill, where it is elutriated with a stream of water, to carry off the finely levigated particles, and to deposit them afterwards in tanks. The powder thus obtained being dried, is called massicot. It is converted into minium, by being put in quantities of about 50 pounds into iron trays, 1 foot square, and 4 or 5 inches deep. These are piled up upon the reverberatory hearth, and exposed during the night, for economy of fuel, to the residuary heat of the furnace, whereby the massicot absorbs more oxygen, and becomes partially red lead. This, after being stirred about, and subjected to a similar low calcining heat once and again, will be found to form a marketable red lead.

The best minium, however, called _orange mine_, is made by the slow calcination of good white lead (carbonate) in iron trays. If the lead contains either iron or copper, it affords a minium which cannot be employed with advantage in the manufacture of flint-glass, for pottery glazes, or for house-painting.

Dumas found several samples of red lead which he examined to consist of the chemical sesquioxide and the protoxide, in proportions varying from 50 of the former and 50 of the latter, to 95·3 of the former and 4·7 of the latter. The more oxygen gas it gives out when heated, the better it is, generally speaking. See NAPLES YELLOW.

MINT. (_Monnaie_, Fr.; _Münze_, Germ.) The chief use of gold and silver is to serve for the medium of exchange in the sale and purchase of commodities, a function for which they are pre-eminently fitted by their scarcity, by being unalterable by common agents, and condensing a great value in a small volume. It would be very inconvenient in general to barter objects of consumption against each other, because their carriage would be expensive, and their qualities, in many cases, easily injured by external agents, &c. Gold is exempt from spontaneous change, and little costly in conveyance. Mankind at a very early period recognised how much easier it was to exchange a certain weight of gold or silver for objects of commerce, than to barter these objects themselves; and thenceforth all agreed to pay for their purchases in bars or ingots of these precious metals. But as their intrinsic value depends upon their purity, it became necessary to stamp on these bars their standard quality and their weight.

The inconvenience of using ingots in general trade, on account of the difficulty of defining fractional values, has determined governments to coin pieces of money, that is, quantities of metal whose weight and standard were made known and guaranteed by the effigies of the prince. It is true, indeed, that kings have become frequently coiners of base money, by altering the weight and purity of the pieces apparently guaranteed by their impress. By such reductions modern coins represent less of the precious metal than they did long ago. The _ordonnance_ of 755, for the coining of _sous_ in France, proves that there was then as much fine silver in a single _sous_, as there is now in a piece of 5 francs. During the last two centuries, indeed, silver coins have been diminished two thirds in weight.

But since knowledge has become more generally diffused, it has been shown that these frauds are equally injurious to the prince and to public faith. A sovereign may, it is true, declare by a decree that a shilling-piece is to be held worth five; but let us consider the consequences of this decree. All the individuals who have rents or capital sums to receive, will be ruined, by getting in metallic value only one-fifth of what is due to them; for although the _nominal_ value should be the same as what they are entitled to, the intrinsic value would be but a fifth of the former; so that when they go to purchase the necessaries or comforts of life, the dealer who sells them will at once raise their price five-fold. Each article of merchandise would thus acquire a nominal price 5 times greater; and he who had received payment of a debt in that money, could not with it procure more than one-fifth of the goods he could have previously commanded. That fraudulent law would, therefore, favour the debtors at the expense of the creditors; and as the state is commonly a great debtor, especially when it has recourse to the depreciation of the currency, it is obvious, that however illicit the gain which it makes, it still does gain; and this is the reason why princes have so often tampered with the mint. But let us examine the other consequences of this decree.

If the sovereign is a debtor, he is also a creditor and consumer, and even the most considerable of any. The taxes which he imposes are paid him in this deteriorated money, returned to him at its nominal value; and the purveyors of his armies, his buildings, and his household, sell him their commodities only at the actual market price. We may infer from this simple development that the coin with which he pays for any object has the same intrinsic value as the object; and that the name given to the coin is of no consequence. The prince may call it a crown, a ducat, or a rix-dollar at his pleasure; and he may assign any value to it that his caprice may suggest, yet this will not affect its value; for this is fixed beyond his control by the general nature of things. The prince may, indeed, at the outset, have profited by defrauding his creditors, and by authorizing each debtor to imitate him, but he will soon lose whatever he may have gained; and he will thus learn to his cost that it was bad policy to sacrifice his character by giving an example of a fraud so truly unprofitable in the issue. Moreover, he will lose still as much in the following years, because his treasury will receive only one-fifth part of the taxes, unless he has quintupled the imposts. It may be said, indeed, that he might do the one thing along with the other. But every one knows that this power is neither generally permitted to princes, nor if it were, could it be safely exercised. Serious political crises would combine to endanger the stability of the government; which besides, as the main consumer in the nation, must lose always as much as it seems to gain.

It is therefore manifest that the alteration of the standard and weight of the coinage is at once a crime and a ruinous action for the sovereign power to commit; and hence such disastrous measures have been long abandoned in all well-regulated states. A gold sovereign is intrinsically worth 20 shillings minus the cost of coinage; for were it worth more, all our sovereign pieces would be exported or melted down, to obtain the difference of value, however trifling it might be; and were it worth less, it would be the source of loss similar to what the state occasions when it depreciates the coin.

To comprehend the true value of a coin, we must regard this piece as an article of merchandise, whose value depends, as that of every thing else, on its usefulness, the esteem in which it is held, and the demand for it in the market. Grain increases in value when there are few sellers and many buyers; gold and silver are in the same predicament. The value of these metals is much augmented, indeed, by the universal currency they obtain when struck into money; a value additional to what they possess as objects of the arts. This value of the precious metals changes with time and place, like that of every merchandise; their abundance, since the discovery of America, has greatly lowered their value; that is, with the same weight of metal, we cannot at the present day purchase the same quantity of corn, land, wool, &c. as formerly. In the countries where silver abounds, this metal has less value, or, in other terms, commodities are dearer. Hence the metal tends to resume its equilibrium in flowing into those places where it is rarer; which means, that the consumer prefers purchasing his commodities there rather than in another place, if he can easily transport them to where they are dearer.

It was formerly believed that a country is rich when it has a great deal of gold and silver; but this popular illusion has passed away. Spain has never been poorer than since the discovery of America, because its national industry has been ruined, and the capitals merely passed through its hands to spread over the rest of Europe, from which it was obliged to import every thing that its want of home manufactures made it necessary to procure from abroad. We may add to these, the prodigalities of the court, which, supposing its wealth inexhaustible, tried to corrupt all the ministers of the other powers, in furtherance of the chimera of universal dominion. The richest state is that in which there is most industry, whereby the inhabitants may procure every thing indispensable to the conveniences and comforts of life. Gold as a useful metal, and a medium of exchange, is undoubtedly very precious, and an adequate quantity for these exchanges must be had; but as it is good for very little besides, nay, as an excess is even hurtful, it soon begins to fly of itself towards the places where it is more needed or less common.

With regard to the relative value of gold and silver, several details have already been given in our view of the mineral wealth of the globe. Three centuries ago, an ounce of gold was worth at London or Paris 10 ounces of silver; now it may be exchanged for 15 ounces and a half.

The _par_ of two coins results from the comparison of their weight and standard fineness. Let us take for an example the conversion of English gold sovereigns worth 20 shillings or a pound sterling, in relation to the French louis of 20 francs. The standard of the sovereign gold is 0·917, fine gold being 1000; its weight is 125·256 gr. English, or 7·980855 grammes; by multiplying this weight into its standard, we have a product of 7·318444035; this is, in grammes, the quantity of pure gold contained in the sovereign piece. The piece of 20 francs has a legal standard of 0·9; and multiplying this number by the weight of the louis, 6·45161 grammes, we find that it contains 5·806449 of pure metal. We then make this proportion:--

As 5·806449 : 20 francs ∷ 7·31844 : 25·2079 francs; or the value of the English sovereign is nearly 25·21 francs, in French gold coin. A similar calculation may be made for silver coins. The French rule for finding the _par_ of a foreign gold coin, or its intrinsic value in francs, is to multiply its weight by its standard or titre, and that product by 3-4/9. The par of foreign silver money, or its intrinsic value in francs, is obtained by multiplying its weight in grammes by its standard in thousand parts, and by 2/9. The French 5-franc piece has its standard or titre at 0·9, and weighs 25 grammes.

The assaying of gold for coin and trinkets requires very delicate management. The French take half a gramme at most (about 7-1/2 grains) of gold, and fuse it with thrice its weight of silver, as already described under ASSAY. The parting is the next operation. For this purpose the button of gold and silver alloy is first hammered flat on a piece of steel, and then made feebly red hot in burning charcoal or over a lamp flame. After being thus annealed, the metal is passed through the rolling press, till it be converted into a plate about 1/70 of an inch thick. After annealing this riband, it is coiled into a spiral form, introduced immediately into a small matrass of a pear shape, an assay matrass, and about 500 grains of nitric acid, sp. grav. 1·185, are poured over it. Heat being now applied to the vessel, the solution of the silver and copper alloys ensues, and after 22 minutes of constant ebullition, the liquid is poured off and replaced by an equal quantity of nitric acid, likewise very pure, but of the density 1·28. This is made to boil for about 10 minutes, and is then poured off, when the matrass is filled up with distilled water to the brim. In conclusion, a small annealing crucible is inverted as a cup over the mouth of the matrass, which is now turned upside down with a steady hand; the slip of metal falls into the crucible through the water; which by sustaining a part of its weight, softens its descent and prevents its tearing. The matrass is then dexterously removed, without letting its water overflow the crucible. The water is gently decanted from the crucible, which is next covered, placed in the middle of burning charcoal, and withdrawn whenever it becomes red hot. After cooling, the metal slip is weighed very exactly, whence the weight of fine gold in the alloy is known. Stronger acid than that prescribed above would be apt to tear the metallic riband to pieces, and it would be difficult to gather the fine particles of gold together again. The metallic plate becomes at last merely a golden sieve, with very little cohesion. When copper is to be separated from gold by cupellation, a higher temperature is requisite than in cupelling silver coin.

The coining apparatus of the Royal Mint of London is justly esteemed a masterpiece of mechanical skill and workmanship. It was erected in 1811, under the direction of the inventor, Mr. Boulton; and has since been kept in almost constant employment.

The melting pots (_fig._ 738.) are made of cast iron, and hold conveniently 400 pounds of metal. They are furnished with a spout or lip for pouring out the metal, and with two ears, on which the tongs of the crane lay hold in lifting them out of the furnace. The pot rests on pedestals on the grate of the furnace, and has a ring cast on its edge to prevent the fuel falling into it. Whenever it becomes red hot, the metal properly prepared and mixed, so as to produce an alloy containing 0·915 parts of gold, is put in, and during the melting, which occupies some hours, it is occasionally stirred. The moulds are meanwhile prepared by warming them in a stove, and thereafter by rubbing their inside surfaces with a cloth dipped in oil, by which means the ingots cast in them get a better surface. _Fig._ 739. represents a side view of the carriage, charged with its moulds. When the proper number of moulds is introduced, the screws at the end, represented at _t_ T, are screwed fast, to fix them all tight.

The pot of fused metal is lifted out of the furnace by the crane (_fig._ 740.), then swung round, and lowered down into the cradle _l_, _m_, _n_, _o_ of the pouring machine, until the ring on the edge of it rests on the iron hoop _n_, which, being screwed tight up, holds it secure, and the crane-tongs are removed. One of the assistants now takes the winch handle _s_ in one hand, and _y_ in the other. By turning _y_ he moves the carriage forward, so as to bring the first mould beneath the lip of the melting pot; and by turning _s_, he inclines the pot, and pours the metal into the mould. He then fills the other moulds in succession. The first portion of liquid metal is received in a small iron spoon, and is reserved for the assay-master; a second sample is taken from the centre of the pot, and a third from the bottom part. Each of these is examined as to its quality.

The ingots, which are about 10 inches long, 7 broad, and 6 tenths of an inch thick, are now carried to the rolling mill.

_Fig._ 741., where A represents a large spur wheel, fixed on the extremity of a long horizontal shaft B B, extending beneath the whole